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Recent years have seen a rapid development of ink‐jet printing technology. This paper reviews the state‐of‐the‐art in ink‐jet printing technology and gives an overview of ink‐jet printing into the immediate future. The focus is placed on various applications of jet printing technology. The potential of applying jetting technology in the conventionally surface coating dominated applications will also be explored.

UV curing technology has a number of unique advantages over the conventional curing technologies. However, until very recently, there had been few successful examples of the application of UV curing technology in ink‐jet printing. Several reasons, including the requirement of low viscosity for ink‐jet printing inks, were responsible for the lack of development of UV curable ink‐jet printing inks. This paper describes, in some details, the challenges that a formulator had to face in developing UV curable ink‐jet printing inks, together with information on the status quo of UV curable ink‐jet printing technology.

The purpose of this paper is to deal with an identification of a novel ink-jet printing sensor fabrication technology for fabricating flexible carbon heaters of macro and micro sizes, carbon interdigitated (IDT) electrodes and silver IDT electrodes. The technology involved in the proposed ink-jet printing method and materials used for the formulation of homemade nano-conductive inks (digital inks) are discussed in detail. The ink-jet printed flexible carbon heaters of different sizes (macro and micro) and carbon IDT electrodes and flexible silver IDT electrodes can be used as the flexible sensing layers in electrochemical gas sensors for sensitive and selective gas sensing applications. The characterization of ink-jet printed carbon heaters on Kapton substrate and its results are discussed. Similarly, the results of formulation of silver nano-conductive ink and printing of silver IDT electrodes on Kapton and its characterization are reported here for the first time.

Flexible carbon heaters of different sizes (macro and micro), carbon micro-IDT electrodes and silver IDT electrodes patterns were developed using AutoCAD 2D and printed on the Kapton (polyimide sheet) flexible substrate using the home-made nano-conductive inks with the help of EpsonT60 commercial piezo-head-based drop-on demand technology printer with standard printing options.

The proposed novel method is able to print heater patterns and IDT electrode patterns of approximately 12 µm and approximately 1 µm thickness, respectively, on flexible substrate using the home-made nano-conductive inks of carbon and silver by using a commercial low-cost printer. The home-made nano-conductive inks can be re-used for multiple prints up to six months shelf life. The resistance of the carbon heater was measured as 88 O under normal atmospheric condition. The novel flexible carbon heater was tested for its functionality and found to be satisfactory. The resistance of the silver IDT flexible electrodes was measured as 9.5 O which is better than the earlier works carried out in this paper.

The main challenge is associated with cleaning of printing ink ejection system in the existing commercial printers. The customization of the existing printer in the near future can minimize the printing challenges.

The novel ink-jet printing technology proposed in this work is cost-effective, capable of achieving bulk production of flexible sensor elements, and consumes the least device fabrication time and high material yielding. The printing can be done with commercial piezo-head-based ink-jet printers with custom-prepared nano-conductive inks. There is a huge market potential for this paper.

Both the carbon heaters and silver IDT electrodes were printed on Kapton flexible substrate by using the commercial printer for the first time. The paper is promising the revolution in flexible low-cost sensor fabrication for mass production, and it is an alternate for thin film and thick sensor fabrication methods. The future of sensor fabrication technology will be the ink-jet printing method. In this paper, the research developments of flexible carbon heaters and flexible silver IDT electrodes for the time are reported. The characterization of carbon heaters and silver IDT electrodes were carried out and confirmed that the results are favourable for gas sensor applications.

To review opportunities for use of digital printing in the printed circuit board (PCB) industry and to introduce background to ink jet printing, process development and applications in order to reduce costs, enhance efficiency and to enable PCB producers to operate in a more sustainable and flexible manner.

This paper has been written to provide a review of ink jet printing applications in the PCB industry. Ink jet print technology background, ink development and the processes made possible by ink and print head improvements have been described together with a description of the benefits available through digital printing.

It was found that there have been significant developments over recent years in both hardware technology (print heads and accurate print platforms) as well as improvements in the design of inks both for ink jet print performance and functional characteristics. These improvements have been integrated to provide an exciting new technology which can be applied in the manufacture of PCBs to reduce manufacturing costs and increase flexibility of manufacture.

The value of the paper lies in its ability to provide information on the scope of opportunities for ink jet printing in the PCB manufacturing process through the use of a range of new inks having specific properties. The design and development of highly accurate machinery provides the opportunity to attain the desired print resolution.

The PCB industry is quickly gearing up for the digital printing age. While photo imaging and screen‐printing have been commonly used as recognized and established techniques in the PCB industry, their high tooling costs and time‐consuming procedures are willingly exchanged by digital printing, following the establishment of this technology both in everyday office uses and in a variety of industrial applications. In the PCB industry, a number of companies have recently begun to offer various digital printing system configurations. This paper discusses the basic requirements of PCB ink‐jet printing systems. Possible solutions and basic system engineering considerations are presented, to show the optimal system configuration.

The purpose of this paper is to prepare anionically surface‐modified organic pigment/binder ink jet inks for printing on chitosan‐pre‐treated silk fabrics.

Anionically surface‐modified organic pigment/binder ink jet inks were prepared in four colours (cyan, magenta, yellow and black). The pigment‐to‐binder ratio was controlled at 1:6.4 for the cyan, magenta and yellow inks, and 1:3.4 for the black ink. Ink formulations (by weight) were assembled and mixed as follows: 8 per cent pigment dispersion, 10 per cent diethylene glycol, 12 per cent glycerol, 5 per cent urea, 10 per cent polyacrylate emulsion binder and 55 per cent deionised water. They were characterised in terms of their particle size, zeta‐potential, particle morphology, viscosity, surface tension and pH. The inks were printed onto silk or the chitosan pre‐treated silk fabrics using a piezo‐type ink jet printer. The fabrics were then heat cured and analysed for the effect of chitosan pre‐treatment on colour gamut, wash fastness and crock fastness.

The formulated ink jet inks yielded an acceptably good ink jetting reliability, one‐year stability and printability. The chitosan pre‐treated silk fabrics gave a wider colour gamut and colour saturation than the non‐treated one. Crock fastness and wash fastness of the chitosan pre‐treated fabrics were relatively better than those of non‐treated fabrics.

The surface‐modified pigments are transparent and thus their inks printed on the chitosan pre‐treated fabrics produced slightly low K/S values of cyan, magenta, yellow, and black colours because the limited chitosan concentration in the pre‐treatment is controlled by its solubility in acidic solution. The higher loading of chitosan pre‐treatment gave higher K/S values and a stiffer touch of the fabrics.

The water‐based pigmented inks having the sulphonate group on the pigment surface can be printed on the fabric surface pre‐treated with chitosan molecules which have the protonated amino groups to give good colour appearance. It is anticipated that this type of ink can be applied to any textile surface which has been pre‐treated with the protonated chitosan.

The modified organic pigments having the sulphonate group on their surface can be used to produce novel water‐based ink jet inks which can print on the chitosan pre‐treated silk fabric. Ionic interactions between the sulphonate group of the pigment and protonated amino groups of chitosan in conjunction with polyacrylate binder enhance colour strength, widen colour gamut and chroma, and produce good adhesion for fabric operational properties such as wash fastness and crock fastness.

This paper aims to highlight the importance of braille for visually impaired people and the possibility of printing it by using the ultra-violet (UV) inkjet printing technique.

The vision impairment, definitions and statistics, as well as braille letter and standards, are first reviewed. Then, the methods of printing braille have been discussed, with a focus on UV ink-jet printing. Finally, this study indicates a significant role of UV ink-jet printed Braille, its possibilities and its advantages.

Research studies in the field of UV ink-jet printed braille are showing that it is possible to print good legible braille of the adequate height of dots. This paper highlights some advantages of printing braille with UV ink-jet, like the possibility of achieving greater dot height than embossing and no need for printing form. Printing of additional elements on top of braille dot has also been tested, and possible use for differentiation of the written notation is shown. This paper also indicates the importance of technological and operating conditions in UV inkjet braille printing. It predicts a significant role of UV inkjet in braille printing.

This paper provides a detailed review of UV ink-jet printed braille: possibilities, advantages and application.

The main purpose of this study is to test the performance of the ink-jet printed microwave resonant circuits on Low temperature co-fired ceramics (LTCC) substrates combined with microfluidic channels for sensor applications. Normally, conductive patterns are deposited on an LTCC substrate by means of the screen-printing technique, but in this paper applicability of ink-jet printing in connection with LTCC materials is demonstrated.

A simple microfluidic LTCC sensor based on the microstrip ring resonator was designed. It was assumed the micro-channel, located under the ring, was filled with a mixture of DI water and ethanol, and the operating frequency of the resonator was tuned to 2.4 GHz. The substrate was fabricated by standard LTCC process, and the pattern of the microstrip ring resonator was deposited over the substrate by means of an ink-jet printer. Performance of the sensor was assessed with the use of various volumetric concentrations of DI water and ethanol. Actual changes in concentration were detected by means of microwave measurements.

It can be concluded that ink-jet printing is a feasible technique for fast fabrication of micro-strip circuits on LTCC substrates, including microfluidic components. Further research needs to be conducted to improve the reliability, accuracy and performance of this technique.

The literature shows the use of ink-jet printing for producing various conductive patterns in different applications. However, the idea to replace the screen-printing with the ink-jet printing on LTCC substrates in connection with microwave-microfluidic applications is not widely studied. Some questions concerning accuracy and reliability of this technique are still open.

There has been increasing interest in the development of printable electronics to meet the growing demand for low‐cost, large‐area, miniaturized, flexible and lightweight devices. The purpose of this paper is to discuss the electronic applications of novel printable materials.

The paper addresses the utilization of polymer nanocomposites as it relates to printable and flexible technology for electronic packaging. Printable technology such as screen‐printing, ink‐jet printing, and microcontact printing provides a fully additive, non‐contacting deposition method that is suitable for flexible production.

A variety of printable nanomaterials for electronic packaging have been developed. This includes nanocapacitors and resistors as embedded passives, nanolaser materials, optical materials, etc. Materials can provide high‐capacitance densities, ranging from 5 to 25 nF/in², depending on composition, particle size, and film thickness. The electrical properties of capacitors fabricated from BaTiO₃‐epoxy nanocomposites showed a stable dielectric constant and low loss over a frequency range from 1 to 1,000 MHz. A variety of printable discrete resistors with different sheet resistances, ranging from ohm to Mohm, processed on large panels (19.5×24 inches) have been fabricated. Low‐resistivity materials, with volume resistivity in the range of 10⁻⁴‐10⁻⁶ ohm cm, depending on composition, particle size, and loading, can be used as conductive joints for high‐frequency and high‐density interconnect applications. Thermosetting polymers modified with ceramics or organics can produce low k and lower loss dielectrics. Reliability of the materials was ascertained by (Infrared; IR‐reflow), thermal cycling, pressure cooker test (PCT) and solder shock testing. The change in capacitance after 3× IR‐reflow and after 1,000 cycles of deep thermal cycling between −55°C and +125°C was within 5 per cent. Most of the materials in the test vehicle were stable after IR‐reflow, PCT, and solder shock.

The electronic applications of printable, high‐performance nanocomposite materials such as adhesives (both conductive and non‐conductive), interlayer dielectrics (low‐k, low‐loss dielectrics), embedded passives (capacitors and resistors), and circuits, etc.. are discussed. Also addressed are investigations of printable optically/magnetically active nanocomposite and polymeric materials for fabrication of devices such as inductors, embedded lasers, and optical interconnects.

A thin film printable technology was developed to manufacture large‐area microelectronics with embedded passives, Z‐interconnects and optical waveguides, etc. The overall approach lends itself to package miniaturization because multiple materials and devices can be printed in the same layer to increase functionality.

The purpose of this paper is to evaluate and discuss colour properties, stability and lightfastness after accelerated exposure in xenon‐arc light apparatus, of 3D ink jet prints produced by using 3D colour printing process.

3D colour prints were produced using ZCorporation 3D printing method. The samples were divided into groups according to the finishing process applied (untreated, finished with different infiltrants). Colorimetric properties were measured using spectrophotometer. Samples were placed into xenon‐arc based weathering apparatus (Xenotest), using the preset glass filtered sunlight, standard indoor conditions. Colour stability was evaluated as change in colour after repeating the spectrophotometer measurements and comparing spectral and specific colorimetric values of initial and exposed samples.

Based on methodology used, the analysis has shown the changes in colour appearance of differently finished 3D prints, which were mostly attributed to chroma and lightness variations. The colour stability of samples studied noticeably varied and is dependent on colour, percentage of ink coverage and finishing method. Issues of colour and stability of 3D ink jet prints could become important as 3D printing emerges into new application areas, in which the object properties will need to be maintained for a certain amount of time.

The research is comparative and is limited to the specific materials and procedures used.

The paper describes aspects of colour 3D printing for which the published research and literature data are still, for the most part, lacking. Colour measurements methodology and evaluation of stability described could be of value for further research and for users of the technology.