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To outsource part of their work, organizations are looking for suppliers who also have green criteria with other criteria. Selecting suppliers begins with the definition of potential suppliers and then selects the best among them. This study aims to present a two-part approach for selecting suppliers consisting of suppliers’ prioritization.

In the first part, the criteria that influence on selecting the suppliers have been identified and extracted using the literature review and experts’ opinion which consists of 19 criteria. Then, these criteria were evaluated by the content validity ratio index and using experts’ opinions, and finally, 16 criteria were selected for selecting green suppliers in a polyethylene’s products producer company in Iran. In the next step, suppliers are selected in a green supply chain using multi-criteria decision-making methods such as Dempster–Shafer theory and grey relationship analysis, which is a strategic decision.

This study attempts to improve the level of reliance on the whole uncertain degree by combining Dempster–Shafer theory and grey relational analysis (GRA), which makes the grey analysis method more robust and its results more reliable. The findings show that Supplier 4 is ranked as first within six suppliers.

Using GRA and Dempster–Shafer theory for green supplier selection problem in polyethylene industry is the novelty of this work.

In order to accomplish the goals of maintaining an effective supply chain, the firm needs to establish and maintain long-term relationships with its suppliers. Most supply chain problems inherently involve multiple conflicting criteria. Risks in the supply chain are dynamic in nature. While some risks can be either reduced or eliminated, new ones will appear.

This chapter will focus on the development of a mufti-criteria model using meta-goal programming to develop a supplier selection process. The goals of the model include (1) the minimization of the net cost for all items, (2) the minimization of the defective items, and (3) the minimization of late-delivered items.

The exponentially weighted moving average (EWMA) control charts are widely used in industries for monitoring small and moderate process shifts. The purpose of this paper is to develop an algorithm for the optimization design of the EWMA chart (known as MD‐EWMA chart).

The design algorithm adjusts the sample size n, sampling interval h, lower and upper control limits LCL and UCL, and the EWMA weight factor λ of the chart in an optimal manner in order to minimize the mean number of defective units (denoted as MD) produced per out‐of‐control case. The probability distribution of the random process shift (e.g. mean shift δ) is taken into account that may be modeled by a Rayleigh distribution based on the sample data acquired during the operation of the control chart.

The results of the comparison studies and an example show that the proposed MD‐EWMA chart is significantly superior to the Shewhart‐type MD‐X¯ chart and the other EWMA charts in terms of the overall mean defective MD.

As the economic charts, the proposed MD‐EWMA chart aims at reducing the quality cost. But the design of this chart only requires limited number of specifications that can be easily determined. Consequently, the MD chart provides the control chart designers with an alternative choice between the statistical design and the economic design. Specifically, the mean shift δ is handled as a random variable by using a parametric or nonparametric approach to manipulate the sample data of δ acquired during the operation of the control chart. The MD counts the number of defective units produced per out of control case; so the design of control chart based on MD is more realistic from a practical viewpoint. In addition, the design of MD‐EWMA chart combines forecasting with controlling methods of quality management.

The purpose of this paper is to focus on shipyard supply chains in order to identify the processes that take place and evaluate the risks associated with suppliers.

For this analysis two methodologies are applied. The first is the understand, document, simplify, optimize, where the first two steps are used for analysing the processes and the documentation of the best practices, which take place in the daily operations. The second tool is Kraljic’s matrix, which is applied for the identification of supplier selection and associated risks.

The analysis shows that strategic co-operations between shipyards suppliers are essential for improved supply chain performance since supplier improvement in terms of lead times and product quality are achieved. It is also seen that the shipyard supply chain performance can be improved by adjusting the best practices to the needs dictated each time by the project’s specifications.

The findings provide valuable insights for practitioners, as well as academicians, policy makers and also integrate supplier selection under the supply chain. Managers can acquire reliable information about those suppliers who exhibit best practice.

A number of key processes and best practices have been identified, which are essential for the upstream and downstream coordination of the shipyard supply chain. The present work is an approach to evaluating the risks associated with the shipyard’s suppliers and assists in benchmarking their risk profile.

In manufacturing, dedicated machine tools and flexible machine tools are failing to satisfy the ever-changing manufacturing demands of short life cycles and dynamic nature of products. These machines are limited when new product designs are introduced. The solution lies in developing responsive machines that can be adjusted or be changed functionally when these change requirements arise. These machines are reconfigurable machines which are becoming the new focus, as they rapidly respond to product variety and volume changes. A sheet metal working machine known as a reconfigurable guillotine shear and bending press machine (RGS&BPM) has been developed. The purpose of this paper is to present a methodology, function-oriented design approach (FODA), which was developed for the design of the RGS&BPM.

The design of the machine is based on the six principles of reconfigurable manufacturing systems (RMSs), namely, modularity, scalability integrability, convertibility, diagnosability and customisability. The methodology seeks to optimise the design process of the RGS&BPM through a design of modules that make up the machine, enable its conversion and reconfiguration. The FODA is focussed on function identification to select the operational function required. Two main functions are recognised for the machine, these being cutting and bending; hence, the design revolves around these two and reconfigurability.

The developed design methodology was tested in the design of a prototype for the reconfigurable guillotine shear and bending press machine. The prototype is currently being manufactured and will be subjected to functional tests once completed. This paper is being presented not only to present the methodology by to show and highlight its practical applicability, as the prototype manufacturers have been enthusiastic about this new approach.

The research was limited to the design methodology for the RGS&BPM, the machine which has been designed to completion using this methodology, with prototype being manufactured.

This study presents critical steps and considerations in the development of reconfigurable machines. The main thrust being to explore the best possibility of developing the machines with dual functionality that will assist in availing the technology to manufacturer. As the machine has been development, the success of the design can be directly attributed to the FODA methodology, among other contributing factors. It also highlights the significance of the principles of RMS in reconfigurable machine design.

The RGS&BM machine is an answer for the small-to-medium enterprises (SMEs), as the machine replaces two machines with one, and the methodology ensures its affordable design. It contributes immensely to the machine availability by eliminating trial and error approaches.

This study presents a new approach to the design of reconfigurable dual machines using principles of RMS. As the targeted market is the SME, it is not limited to that as any entrepreneur may use the machine to their advantage. The design methodology presented contributes to the body of knowledge in dual reconfigurable machine tool design.

The purpose of this paper is to propose a methodology to reduce the potential risk of failures in high‐volume manufacturing.

The research documented here represents an even balance of theoretical and practical development, with validation of the methodology – referred to as integrated risk minimisation (IRM).

The success of the IRM is measured in terms of reduced defect rates, through either prediction or earlier detection of defects. The combination of an inline design and immediate operator feedback on all detected defects was a critical design element.

The electroplating process was chosen as a suitable case study to provide the platform from which the IRM could be developed and tested. Implementation into industry has generated the proof to support the IRM as a methodology that can successfully reduce potential risks in high‐volume manufacturing.

In a unique approach, failure modes and effects analysis is built into the IRM methodology, thus establishing a “closed loop” process. The IRM methodology is suitably generic, to allow the achievement of similar results for any high‐volume process.

The purpose of this paper is to model a block-based inspection policy for a multi-component system with stochastic dependence. Some components may develop a hidden failure, an occurrence of which neither stops the system nor accelerates the other components’ deterioration. On the other hand, other components may experience three states: healthy, defective and revealed failures. Any revealed failure of each component not only stops the system but also generates a shock to all the other ones, which increases their occurrence rate of hidden, defect and revealed failures.

A block-based inspection policy is considered to take advantage of economic dependence as follows. In addition to the periodic inspections, the system is also inspected at revealed failures’ moments of each component to detect and fix both defects and hidden failures on all the other components. To calculate the expected total cost, the recursive equations for the required expected values is first mathematically derived. Then, due to computational complexity, an efficient Monte Carlo simulation algorithm is designed to calculate the expected values.

The proposed approach is illustrated through a numerical example, and the optimal periodic inspection interval over a finite time horizon is obtained via minimization of the expected total cost. Finally, the correctness of the results is validated by conducting sensitivity analysis.

Planning an appropriate inspection policy over a finite time horizon becomes more complicated when considering a multi-component system because different units may experience different failure modes with stochastic dependence.

Lot-sizing is among the most important problems in the production and inventory management field. The purpose of this paper is to move one step forward in the direction of the real environment of the dynamic, multi-period, lot-sizing problem. For this purpose, a two-warehouse inventory system, imperfect quality and supplier capacity are simultaneously taken into consideration, where the aim is minimization of the system costs.

The problem is formulated in a novel continuous nonlinear programming model. Because of the high complexity of the lot-sizing model, invasive weed optimization (IWO), as a population-based metaheuristic algorithm, is proposed to solve the problem. The designed IWO benefits from an innovative encoding–decoding procedure and a heuristic operator for dispersing seeds. Moreover, sequential unconstrained minimization technique (SUMT) is used to improve the efficiency of the IWO.

Taking into consideration a two-warehouse system along with the imperfect quality items leads to model nonlinearity. Using the proposed hybrid IWO and SUMT (SUIWO) for solving small-sized instances shows that SUIWO can provide satisfactory solutions within a reasonable computational time. In comparison between SUIWO and a parameter-tuned genetic algorithm (GA), it is found that when the size of the problem increases, the superiority of SUIWO to GA to find desirable solutions becomes more tangible.

Developing a continuous nonlinear model for the concerned lot-sizing problem and designing a hybrid IWO and SUMT based on a heuristic encoding–decoding procedure are two main originalities of the present study.

The purpose of the paper is set to minimize the total cost of a manufacturing system when an acceptance sampling plan (ASP) is carried out in a fuzzy environment.

A fuzzy acceptance sampling plan (FASP) is employed for the inspection of the batch of products and a fuzzy cost optimization problem is formulated.

The extent of uncertainty determines an interval for the total cost function with upper and lower bounds. The effect of variation in the ambiguity of the proportion of defectives in the probability of acceptance is determined.

The proposed model is specifically designed for production and supply units with ASP for attributes. Still, the proportion of defectives in the inspection process is fuzzy.

Fuzzy probability distribution is used to model an optimal inspection plan for a general supply chain. Economic design of supply chain under fuzzy proportion of defectives is discussed for the first time.

The general objective of this research was to identify the practices of the mass production industries, on the decisions related to the detection of defective products and to identify relevant criteria, actions, effects and variables to be used in a decision-making model.

A survey questionnaire was developed and structured in 20 questions, with 18 closed questions and 2 open questions. The questions were constructed based on the literature review, with the identification of 15 theoretical and practical concepts of quality. Seven other information requests were included, concerning the initial characterization of the defective items and industry. The company, the product, the processes and the defects were contextualized, and then the decision-making process was framed, to understand the factors that influenced it.

The industries of the Industrial Pole of Manaus discard or rework their defective products influenced by promoting the lowest cost and the required quality. The factors with the biggest influence on decisions are rework and disposal costs, and time available for rework and replacement. The main requirements defined for the decision-making model were: 1) compare the rework and discard options, only if the rework reaches the required quality level; and 2) identify and account the effects of defective items on quality, productivity and costs.

Overall, 109 questionnaires were sent, representing 21.3% (109/512) of the companies at the Industrial Pole of Manaus. The respondents represent 14.6% (75/512) of the population.

Defects can occur, requiring a decision that promotes the lowest cost and the required quality. Quality cost models do not show a systematic analysis for identification, accounting, evaluation of effects and criteria associated with the destination of manufactured defective items. Therefore this research was done to fill this gap.