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Article
Publication date: 21 May 2024

Adel Ali Ahmed Qaid, Rosmaini Ahmad, Shaliza Azreen Mustafa and Badiea Abdullah Mohammed

This study presents a systematic framework for maintenance strategy development of manufacturing process machinery. The framework is developed based on the reliability-centred…

Abstract

Purpose

This study presents a systematic framework for maintenance strategy development of manufacturing process machinery. The framework is developed based on the reliability-centred maintenance (RCM) approach to minimise the high downtime of a production line, thus increasing its reliability and availability. A case study of a production line from the ghee and soap manufacturing industry in Taiz, Yemen, is presented for framework validation purposes. The framework provides a systematic process to identify the critical system(s) and guide further investigation for functional significant items (FSIs) based on quantitative and qualitative analyses before recommending appropriate maintenance strategies and specific tasks.

Design/methodology/approach

The proposed framework integrates conventional RCM procedure with the fuzzy computational process to improve FSIs criticality estimation, which is the main part of failure mode effect criticality analysis (FMECA) applications. The framework consists of four main implementation stages: identification of the critical system(s), technical analysis, Fuzzy-FMECA application for FSIs criticality estimation and maintenance strategy selection. Each stage has its objective(s) and related scientific techniques that are applied to systematically guide the framework implementation.

Findings

The proposed framework validation is summarised as follows. The first stage results demonstrate that the seaming system (top and bottom systems) caused 50% of the total production line downtime, indicating it is a critical system that requires further analysis. The outcomes of the second stage provide significant technical information on the subject (seaming system), helping team members to identify and understand the structure and functional complexities of the seaming system. This stage also provides a better understanding of how the seaming system functions and how it can fail. In stage 3, the application of FMECA with the fuzzy computation integration process presents a systematic way to analyse the failure mode, effect and cause of items (components of the seaming system). This stage also includes items’ criticality estimation and ranking assessment. Finally, stage four guides team members in recommending the appropriate countermeasures (maintenance strategies and task selection) based on their priority level.

Originality/value

This paper proposes an original maintenance strategies development framework based on the RCM approach for production system equipment. Specifically, it considers a fuzzy computational process based on the Gaussian function in the third stage of the proposed framework. Adopting the fuzzy computational process improves the risk priority number (RPN) estimation, resulting in better criticality ranking determination. Another significant contribution is introducing an extended item criticality ranking assessment process to provide maximum levels of criticality item ranking. Finally, the proposed RCM framework also provides detailed guidance on maintenance strategy selection based on criticality levels, unique functionality and failure characteristics of each FSI.

Details

Journal of Quality in Maintenance Engineering, vol. 30 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 11 October 2021

Ammar Chakhrit and Mohammed Chennoufi

This paper aims to enable the analysts of reliability and safety system to assess the criticality and prioritize failure modes perfectly to prefer actions for controlling the…

Abstract

Purpose

This paper aims to enable the analysts of reliability and safety system to assess the criticality and prioritize failure modes perfectly to prefer actions for controlling the risks of undesirable scenarios.

Design/methodology/approach

To resolve the challenge of uncertainty and ambiguous related to the parameters, frequency, non-detection and severity considered in the traditional approach failure mode effect and criticality analysis (FMECA) for risk evaluation, the authors used fuzzy logic where these parameters are shown as members of a fuzzy set, which fuzzified by using appropriate membership functions. The adaptive neuro-fuzzy inference system process is suggested as a dynamic, intelligently chosen model to ameliorate and validate the results obtained by the fuzzy inference system and effectively predict the criticality evaluation of failure modes. A new hybrid model is proposed that combines the grey relational approach and fuzzy analytic hierarchy process to improve the exploitation of the FMECA conventional method.

Findings

This research project aims to reflect the real case study of the gas turbine system. Using this analysis allows evaluating the criticality effectively and provides an alternate prioritizing to that obtained by the conventional method. The obtained results show that the integration of two multi-criteria decision methods and incorporating their results enable to instill confidence in decision-makers regarding the criticality prioritizations of failure modes and the shortcoming concerning the lack of established rules of inference system which necessitate a lot of experience and shows the weightage or importance to the three parameters severity, detection and frequency, which are considered to have equal importance in the traditional method.

Originality/value

This paper is providing encouraging results regarding the risk evaluation and prioritizing failures mode and decision-makers guidance to refine the relevance of decision-making to reduce the probability of occurrence and the severity of the undesirable scenarios with handling different forms of ambiguity, uncertainty and divergent judgments of experts.

Details

Journal of Engineering, Design and Technology , vol. 21 no. 5
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 13 February 2017

Citra Ongkowijoyo and Hemanta Doloi

The purpose of this paper is to develop a novel risk analysis method named fuzzy critical risk analysis (FCRA) for assessing the infrastructure risks from a risk-community network…

1280

Abstract

Purpose

The purpose of this paper is to develop a novel risk analysis method named fuzzy critical risk analysis (FCRA) for assessing the infrastructure risks from a risk-community network perspective. The basis of this new FCRA method is the integration of existing risk magnitude analysis with the novel risk impact propagation analysis performed in specific infrastructure systems to assess the criticality of risk within specific social-infrastructure interrelated network boundary.

Design/methodology/approach

The FCRA uses a number of scientific methods such as failure mode effect and criticality analysis (FMECA), social network analysis (SNA) and fuzzy-set theory to facilitate the building of risk evaluation associated with the infrastructure and the community. The proposed FCRA approach has been developed by integrating the fuzzy-based social network analysis (FSNA) method with conventional fuzzy FMECA method to analyse the most critical risk based on risk decision factors and risk impact propagation generated by various stakeholder perceptions.

Findings

The application of FSNA is considered to be highly relevant for investigating the risk impact propagation mechanism based on various stakeholder perceptions within the infrastructure risk interrelation and community networks. Although conventional FMECA methods have the potential for resulting in a reasonable risk ranking based on its magnitude value within the traditional risk assessment method, the lack of considering the domino effect of the infrastructure risk impact, the various degrees of community dependencies and the uncertainty of various stakeholder perceptions made such methods grossly ineffective in the decision-making of risk prevention (and mitigation) and resilience context.

Research limitations/implications

The validation of the model is currently based on a hypothetical case which in the future should be applied empirically based on a real case study.

Practical implications

Effective functioning of the infrastructure systems for seamless operation of the society is highly crucial. Yet, extreme events resulted in failure scenarios often undermine the efficient operations and consequently affect the community at multiple levels. Current risk analysis methodologies lack to address issues related to diverse impacts on communities and propagation of risks impact within the infrastructure system based on multi-stakeholders’ perspectives. The FCRA developed in this research has been validated in a hypothetical case of infrastructure context. The proposed method will potentially assist the decision-making regarding risk governance, managing the vulnerability of the infrastructure and increasing both the infrastructure and community resilience.

Social implications

The new approach developed in this research addresses several infrastructure risks assessment challenges by taking into consideration of not only the risk events associated with the infrastructure systems but also the dependencies of various type communities and cascading effect of risks within the specific risk-community networks. Such a risk-community network analysis provides a good basis for community-based risk management in the context of mitigation of disaster risks and building better community resilient.

Originality/value

The novelty of proposed FCRA method is realized due to its ability for improving the estimation accuracy and decision-making based on multi-stakeholder perceptions. The process of assessment of the most critical risks in the hypothetical case project demonstrated an eminent performance of FCRA method as compared to the results in conventional risk analysis method. This research contributes to the literature in several ways. First, based on a comprehensive literature review, this work established a benchmark for development of a new risk analysis method within the infrastructure and community networks. Second, this study validates the effectiveness of the model by integrating fuzzy-based FMECA with FSNA. The approach is considered useful from a methodological advancement when prioritizing similar or competing risk criticality values.

Details

International Journal of Disaster Resilience in the Built Environment, vol. 8 no. 1
Type: Research Article
ISSN: 1759-5908

Keywords

Article
Publication date: 27 January 2022

Evgenii Aleksandrov, Elena Dybtsyna, Giuseppe Grossi and Anatoli Bourmistrov

This paper aims to explore whether and how contemporary rankings reflect the dialogic development of smart cities.

Abstract

Purpose

This paper aims to explore whether and how contemporary rankings reflect the dialogic development of smart cities.

Design/methodology/approach

This paper is based on the synthesis of smart city (SC), rankings and dialogic accounting literature. It first analyses ranking documents and related methodologies and measures and then reflects on four SC rankings, taking a critical stand on whether they provide space for the polyphonic development of smart cities.

Findings

This study argues that rankings do not include divergent perspectives and visions of smart cities, trapping cities in a mirage of multiple voices and bringing about a lack of urban stakeholder engagement. In other words, there is a gap between the democratic demands on smart cities and what rankings provide to governments when it comes to dialogue. As such, rankings in their existing traditional and technocratic form do not serve the dynamic and complex nature of the SC agenda. This, in turn, raises the threat that rankings create a particular notion of smartness across urban development with no possibility of questioning it.

Originality/value

The paper responds to recent calls to critically examine the concept of the SC and the role that accounting has played in its development. This study brings new insights regarding the value of dialogic accounting in shaping a contemporary understanding of rankings and their criticalities in the SC agenda.

Details

Journal of Public Budgeting, Accounting & Financial Management, vol. 34 no. 5
Type: Research Article
ISSN: 1096-3367

Keywords

Article
Publication date: 29 January 2024

Hazwani Shafei, Rahimi A. Rahman and Yong Siang Lee

Policymakers are developing national strategic plans to encourage organizations to adopt Construction 4.0 technologies. However, organizations often adopt the recommended…

Abstract

Purpose

Policymakers are developing national strategic plans to encourage organizations to adopt Construction 4.0 technologies. However, organizations often adopt the recommended technologies without aligning with organizational vision. Furthermore, there is no prioritization on which Construction 4.0 technology should be adopted, including the impact of the technologies on different criteria such as safety and health. Therefore, this study aims to evaluate Construction 4.0 technologies listed in a national strategic plan that targets the enhancement of safety and health.

Design/methodology/approach

A list of Construction 4.0 technologies from a national strategic plan is evaluated using the fuzzy technique for order preference by similarity to ideal solution (TOPSIS) method. Then, the data are analyzed using reliability, fuzzy TOPSIS, normalization, Pareto, sensitivity, ranking and correlation analyses.

Findings

The analyses identified six Construction 4.0 technologies that are critical in enhancing safety and health: Internet of Things, autonomous construction, big data and predictive analytics, artificial Intelligence, building information modeling and augmented reality and virtualization. In addition, six pairs of Construction 4.0 technologies illustrate strong relationships.

Originality/value

This study contributes to the existing body of knowledge by ranking a list of Construction 4.0 technologies in a national strategic plan that targets the enhancement of safety and health. Decision-makers can use the study findings to prioritize the technologies during the adoption process. Also, to the best of the authors’ knowledge, this study is the first to evaluate the impact of Construction 4.0 technologies listed in a national strategic plan on a specific criterion.

Details

Journal of Engineering, Design and Technology , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 11 October 2019

Seyed Ashkan Zarghami and Indra Gunawan

The purpose of this paper is to attempt to shift away from an exclusive probabilistic viewpoint or a pure network theory-based perspective for vulnerability assessment of…

324

Abstract

Purpose

The purpose of this paper is to attempt to shift away from an exclusive probabilistic viewpoint or a pure network theory-based perspective for vulnerability assessment of infrastructure networks (INs), toward an integrated framework that accounts for joint considerations of the consequences of component failure as well as the component reliability.

Design/methodology/approach

This work introduces a fuzzy inference system (FIS) model that deals with the problem of vulnerability analysis by mapping reliability and centrality to vulnerability. In the presented model, reliability and centrality are first fuzzified, then 16 different rules are defined and finally, a defuzzification process is conducted to obtain the model output, termed the vulnerability score. The FIS model developed herein attempts to explain the linkage between reliability and centrality so as to evaluate the degree of vulnerability for INs elements.

Findings

This paper compared the effectiveness of the vulnerability score in criticality ranking of the components against the conventional vulnerability analysis methods. Comparison of the output of the proposed FIS model with the conventional vulnerability indices reveals the effectiveness of the vulnerability score in identifying the criticality of components. The model result showed the vulnerability score decreases by increasing reliability and decreasing centrality.

Practical implications

Two key practical implications for vulnerability analysis of INs can be drawn from the suggested FIS model in this research. First, the maintenance strategy based on the vulnerability analysis proposed herein will provide an expert facilitator that helps infrastructure utilities to identify and prioritize the vulnerabilities. The second practical implication is especially valuable for designing an effective risk management framework, which allows for least cost decisions to be made for the protection of INs.

Originality/value

As part of the first contribution, we propose a novel fuzzy-based vulnerability assessment model in building a qualitative and quantitative picture of the vulnerability of INs. The second contribution is especially valuable for vulnerability analysis of INs by virtue of offering a key to understanding the component vulnerability principle as being constituted by the component likely behavior as well as the component importance in the network.

Details

Engineering, Construction and Architectural Management, vol. 27 no. 3
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 1 December 2008

Hassan Al Zubaidi and Srour Al Otaibi

Risk identification is an integral part of overall risk management framework of projects. The risks associated with projects and their response planning differs according to the…

Abstract

Risk identification is an integral part of overall risk management framework of projects. The risks associated with projects and their response planning differs according to the country and the sector specific environment in which they are being implemented. In this paper, the study is carried out to identify the critical risk factors causing delay in Kuwait’s building and infrastructure projects. The preparation of a preliminary list of risks and risk factors is outlined, questionnaire development and survey details are explained, and analysis of survey responses for the identification of delay risk factors in Kuwait is presented. A case study analysis with respect to time‐overrun/delay of about 28 building and infrastructure projects executed in Kuwait is also presented to validate the survey results. Survey and case study results show that the frequency of time‐overrun in KuwaitRisk identification is an integral part of overall risk management framework of projects. The risks associated with projects and their response planning differs according to the country and the sector specific environment in which they are being implemented. In this paper, the study is carried out to identify the critical risk factors causing delay in Kuwait’s building and infrastructure projects. The preparation of a preliminary list of risks and risk factors is outlined, questionnaire development and survey details are explained, and analysis of survey responses for the identification of delay risk factors in Kuwait is presented. A case study analysis with respect to time‐overrun/delay of about 28 building and infrastructure projects executed in Kuwait is also presented to validate the survey results. Survey and case study results show that the frequency of time‐overrun in Kuwait’s construction projects is very high. The five most critical time‐overrun factors identified in Kuwait’s infrastructure and building projects are: delay in government approvals/permits, delay in preparation and approval in variation orders, client induced additional work beyond the original scope, changed engineering conditions from the contract document and decreased labor productivity due to extreme climatic conditions. All the above risk factors are rated as moderately critical to very critical in Kuwaits construction projects is very high. The five most critical time‐overrun factors identified in Kuwait’s infrastructure and building projects are: delay in government approvals/permits, delay in preparation and approval in variation orders, client induced additional work beyond the original scope, changed engineering conditions from the contract document and decreased labor productivity due to extreme climatic conditions. All the above risk factors are rated as moderately critical to very critical in Kuwait.

Details

Journal of Economic and Administrative Sciences, vol. 24 no. 2
Type: Research Article
ISSN: 1026-4116

Keywords

Article
Publication date: 12 October 2015

Heather Nachtmann, Terry Collins, Justin R. Chimka and Jingjing Tong

– The purpose of this paper is to describe the development of a balanced scorecard (BSC) for flight line maintenance (MX) activities in the US Air Force.

1086

Abstract

Purpose

The purpose of this paper is to describe the development of a balanced scorecard (BSC) for flight line maintenance (MX) activities in the US Air Force.

Design/methodology/approach

The BSC development process consists of three stages: groundwork, design beginning with structuring of organizational strategic elements through performance measure identification and construction of the BSC framework, and finalization for continuous improvement.

Findings

Based on logistics expert responses the authors validated a case BSC for flight line MX activities within an aircraft maintenance unit. Validation was done with respect to perspective measures including mission, influencing factors, management, and information enhancement.

Originality/value

BSC development through identification of mission critical performance measures should improve performance of aircraft scheduling and achievement of mission objectives. Guidelines were used to develop a case validated by Air Force logistics personnel.

Details

Journal of Quality in Maintenance Engineering, vol. 21 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 7 February 2019

Rajkumar Bhimgonda Patil

Reliability, maintainability and availability of modern complex engineered systems are significantly affected by four basic systems or elements: hardware, software, organizational…

Abstract

Purpose

Reliability, maintainability and availability of modern complex engineered systems are significantly affected by four basic systems or elements: hardware, software, organizational and human. Computerized Numerical Control Turning Center (CNCTC) is one of the complex machine tools used in manufacturing industries. Several research studies have shown that the reliability and maintainability is greatly influenced by human and organizational factors (HOFs). The purpose of this paper is to identify critical HOFs and their effects on the reliability and maintainability of the CNCTC.

Design/methodology/approach

In this paper, 12 human performance influencing factors (PIFs) and 10 organizational factors (OFs) which affect the reliability and maintainability of the CNCTC are identified and prioritized according to their criticality. The opinions of experts in the fields are used for prioritizing, whereas the field failure and repair data are used for reliability and maintainability modeling.

Findings

Experience, training, and behavior are the three most critical human PIFs, and safety culture, problem solving resources, corrective action program and training program are the four most critical OFs which significantly affect the reliability and maintainability of the CNCTC. The reliability and maintainability analysis reveals that the Weibull is the best-fit distribution for time-between-failure data, whereas log-normal is the best-fit distribution for Time-To-Repair data. The failure rate of the CNCTC is nearly constant. Nearly 66 percent of the total failures and repairs are typically due to the hardware system. The percentage of failures and repairs influenced by HOFs is nearly only 16 percent; however, the failure and repair impact of HOFs is significant. The HOFs can increase the mean-time-to-repair and mean-time-between-failure of the CNCTC by nearly 65 and 33 percent, respectively.

Originality/value

The paper uses the field failure data and expert opinions for the analysis. The critical sub-systems of the CNCTC are identified using the judgment of the experts, and the trend of the results is verified with published results.

Details

Journal of Quality in Maintenance Engineering, vol. 26 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 26 February 2021

Indraneel Das, Dilbagh Panchal and Mohit Tyagi

This paper aims to presents a novel integrated fuzzy decision support system for analyzing the issues related to failure of a milk process plant unit.

Abstract

Purpose

This paper aims to presents a novel integrated fuzzy decision support system for analyzing the issues related to failure of a milk process plant unit.

Design/methodology/approach

Process failure mode effect analysis (PFMEA) approach was implemented to list failure causes under each subsystem/component and fuzzy ratings for three risk criteria, i.e. probability of failure occurrence (O_f), severity (S) and non-detection (O_d) are collected against the listed failure causes through experts feedback. A new doubly technique for order of preference by similarity to ideal solution (DTOPSIS) approach was implemented within fuzzy PFMEA tool for ranking of listed failure causes. The proposed decision support system overcomes the restrictions of classical PFMEA and IF-THEN rule base PFMEA approaches in an effective way.

Findings

Failure causes such as electrical winding failure (RM4), high pressure in plate region (C1), communication problem in supervisory control and data acquisition control (MS3), insulation problem (ST2), lever breakage (B2), gasket problem (D3), formation of holes (PHE5), cavitations (FP7), deposition of milk particle inside the pipeline because of improper cleaning (MHP2) were acknowledged as the most critical one with the application of proposed decision support system.

Research limitations/implications

The analysis results are based on subjective judgments of the experts and therefore correctness of risk ranking results are totally dependent upon the quality of input data/information available from these experts. However, the analyst has taken proper care for considering the vagueness of the raw data by incorporating fuzzy set theory within the proposed decision support system.

Practical implications

The proposed fuzzy decision support system has been presented with its application on milk pasteurization plant of a milk process industry. The analysis based ranking results have been supplied to maintenance manager of the plant and a consent was shown by him with these results. Once the top management of the plant took decision for the implementation of these results, the detailed robustness of the proposed decision support system could be evaluated further.

Social implications

The analysis result would be highly useful for minimizing sudden breakdowns and operational cost of the plant which directly contributes to plant's profitability. With the decrease in the chances of sudden breakdowns there would be high safety for the people working on/off the plant's site. Further, with increase in availability of the considered plant the societal daily demand related to dairy products could be easily fulfilled at reasonable prices.

Originality/value

The performance and proficiency of the proposed decision support system has been evaluated by comparing the ranking results with classical TOPSIS and VlseKriterijumska Optimizacija I Kompromisno Resenje (VIKOR) approaches based results.

Details

International Journal of Quality & Reliability Management, vol. 39 no. 1
Type: Research Article
ISSN: 0265-671X

Keywords

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