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Article
Publication date: 8 February 2016

Shun Wang, Qingchang Tan and Zunquan Kou

The purpose of this paper was to construct lubrication model closer to the fact of thrust bearings and to calculate the bearings characteristics of lubrication for understanding…

Abstract

Purpose

The purpose of this paper was to construct lubrication model closer to the fact of thrust bearings and to calculate the bearings characteristics of lubrication for understanding how structures influence bearings performances and, importantly, what can be the most beneficial. Large-scale composite thrust bearings with Polytetrafluoroethylene (PTFE)-faced sector pad backed by steel base are used increasingly in equipment. But there are plenty of puzzled problems in design and application.

Design/methodology/approach

The authors established a 3D thermal elastohydrodynamic lubrication (TEHL) model. Oil film was formulated by Reynolds equation for pressure, and by energy equation for temperature varying through oil film thickness. Meanwhile, pad temperature was formulated by solid heat transfer equation. Elastic and thermal deformations of pad surface were calculated. Viscosity and density of oil were valued separately under different pressure and temperature. Load balance was considered as well as overturning moment balance. Finite difference method was applied to discrete these equations.

Findings

PTFE layer and steel base have either helpful or detrimental impact on contact strength and full film lubrication of thrust bearing depending on their relationship in thickness. Temperature lag between middle layer of steel base and pad surface depends on PTFE layer, but not on the steel base. PTFE layer thickness should be considered when alarming threshold value of the bearings temperature is chosen.

Originality/value

Three-dimensional TEHL model of large-scale composite thrust bearings was established, which included more factors close to the actual. Conclusions were drawn. These proposals are helpful to design the bearings.

Details

Industrial Lubrication and Tribology, vol. 68 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 March 2024

Lili Wang, Ying’ao Liu, Jingdong Duan and Yunlong Bao

This study aims to enhance the lubrication performance of thrust bearings. The influence of columnar convex–concave compound microtexture on bearing performance is investigated

Abstract

Purpose

This study aims to enhance the lubrication performance of thrust bearings. The influence of columnar convex–concave compound microtexture on bearing performance is investigated

Design/methodology/approach

Based on the compound microtexture model of thrust bearings, considering surface roughness and turbulent effect, the variation of lubrication characteristics with the change in the compound microtexture parameters is studied.

Findings

The results indicate that, compared with circular microtexture, the maximum pressure of compound microtexture of thrust bearings increases by 7.42%. Optimal bearing performance is achieved when the internal microtexture depth is 0.02 mm. Turbulent flow states and surface roughness lead to a reduction in the optimal depth. The maximum pressure and load-carrying capacity of the bearing decrease as the initial angle increases, whereas the friction coefficient increases with the increase in the initial angle. The lubrication performance is best for bearings with a circumferential parallel arrangement of microtexture.

Originality/value

The novel composite microtexture with columnar convex-concave is proposed, and the computational model of thrust bearings is set. The influence of surface roughness and turbulent flow on the bearing performance should be considered for better conforming with engineering practice. The effect of microtexture depth, arrangement method and distribution position on the lubrication performance of the compound microtexture thrust bearing is investigated, which is of great significance for improving tribology, thrust bearings and surface microtexture theory.

Details

Industrial Lubrication and Tribology, vol. 76 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 August 2019

Mouhcine Mouda, Mohamed Nabhani and Mohamed El Khlifi

This study aims to examine the magneto-elastohydrodynamic effect on finite-width slider-bearings lubrication using a non-Newtonian lubricant.

Abstract

Purpose

This study aims to examine the magneto-elastohydrodynamic effect on finite-width slider-bearings lubrication using a non-Newtonian lubricant.

Design/methodology/approach

Based on the magneto-hydrodynamic (MHD) theory and Stokes micro-continuum mechanics, the modified two-dimensional Reynolds equation including bearing deformation was derived.

Findings

It is found that the bearing deformation diminishes the load-capacity and increases the friction coefficient in comparison with the rigid case. However, the non-Newtonian effect increases load-capacity but decreases the friction coefficient. Moreover, the use of a transverse magnetic field increases both the friction coefficient and load capacity.

Originality/value

This study combines for the first time MHD and elastic deformation effects on finite-width slider-bearings using a non-Newtonian lubricant.

Article
Publication date: 31 December 2020

Jianlei Yi, Kunjian Jin, Haiying Qin and Yuhong Cui

An ideal method for predicting the fatigue life of spherical thrust elastomeric bearings has not been reported, thus far. This paper aims to present a method for predicting the…

Abstract

Purpose

An ideal method for predicting the fatigue life of spherical thrust elastomeric bearings has not been reported, thus far. This paper aims to present a method for predicting the fatigue life of laminated rubber spherical thrust elastomeric bearings.

Design/methodology/approach

First, the mechanical properties of standard rubber samples were tested; the axial stiffness, cocking stiffness, torsional stiffness and fatigue life of several full-size spherical thrust elastomeric bearings were tested. Then, the stiffness results were calculated using the neo-Hookean, Mooney–Rivlin and Yoeh models. Using a modified Mooney–Rivlin constitutive model, this paper proposes an improved method for fatigue life prediction, which considers the laminated characteristics of a spherical thrust elastomeric bearing and loads of multiple multi-axle conditions.

Findings

The Mooney–Rivlin model could accurately describe the stiffness characteristics of the spherical thrust elastomeric bearings. A comparative analysis of experimental results shows that the model can effectively predict the life of a spherical thrust elastomeric bearing within its range of use and the prediction error is within 20%.

Originality/value

The fatigue parameters of elastomeric bearings under multiaxial loads were fitted and corrected using experimental data and an accurate and effective multiaxial fatigue-life prediction expression was obtained. Finally, the software was redeveloped to improve the flexibility and efficiency of modeling and calculation.

Details

Engineering Computations, vol. 38 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 9 December 2020

Vivek Kumar, Vatsalkumar Ashokkumar Shah, Simran Jeet Singh, Kuldeep Narwat and Satish C. Sharma

The porous bearings are commonly used in slider thrust bearings owing to their self-lubricating properties and cost effectiveness as compared to conventional hydrodynamic bearings

Abstract

Purpose

The porous bearings are commonly used in slider thrust bearings owing to their self-lubricating properties and cost effectiveness as compared to conventional hydrodynamic bearings. The purpose of this paper is to numerically investigate usefulness of porous layer in hydrostatic thrust bearing operating with magnetic fluid. The effect of magnetic field and permeability has been analysed on steady-state (film pressure, film reaction and lubricant flow rate) and rotor-dynamic (stiffness and damping) parameters of bearing.

Design/methodology/approach

Finite element approach is used to obtain numerical solution of flow governing equations (Magneto-hydrodynamics Reynolds equation, Darcy law and capillary equation) for computing abovementioned performance indices. Finite element method formulation converts elliptical Reynolds equation into set of algebraic equation that are solved using Gauss–Seidel method.

Findings

It has been reported that porosity has limited but adverse effects on performance parameters of bearing. The adverse effects of porosity can be minimized by using a circular pocket for achieving better steady-state response and an annular/elliptical pocket, for having better rotor-dynamic response. The use of magnetic fluid is found to be substantially enhancing the fluid film reaction (53%) and damping parameters (55%).

Practical implications

The present work recommends use of circular pocket for achieving better steady-state performance indices. However, annular and elliptical pockets should be preferred, when design criteria for the bearing are better rotor-dynamic performance.

Originality/value

This study deals with influence of magnetic fluid, porosity and pocket shape on rotor-dynamic performance of externally pressurized thrust bearing.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0289/

Details

Industrial Lubrication and Tribology, vol. 73 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 June 2024

Ruifeng Liu and Yimin Zhang

The purpose of this paper is to develop a new type of embedded solid self-lubricating thrust ball bearing for conditions where grease lubrication cannot be used and to analyze its…

Abstract

Purpose

The purpose of this paper is to develop a new type of embedded solid self-lubricating thrust ball bearing for conditions where grease lubrication cannot be used and to analyze its tribological performance under different lubrication characteristics (lubrication position, width and filling amount).

Design/methodology/approach

Lubrication parameters such as position (a), width (W) and filling amount (Q) were considered. Grooves were made on the raceway with a fiber laser and solid self-lubricating materials were applied through scraping. The frictional behavior of the new bearing was analyzed using a vertical test rig and the bearing’s surface topography was examined with a noncontact profilometer to study wear mechanisms.

Findings

The new inlay thrust ball bearings exhibited excellent lubrication effects and effectively controlled the temperature rise of the bearings. When a is 0 degrees, W is 0.5 mm and Q is 16 mg, the bearing experiences the least wear, and the friction coefficient and temperature are the lowest, measuring 0.001 and 41.52 degrees, respectively. Under the same experimental conditions, compared to smooth bearings without solid lubrication, the friction coefficient decreased by 96.88% and the temperature decreased by 59.74%.

Originality/value

This study presents a self-lubricating thrust ball bearing designed for conditions where grease lubrication is not feasible. A comprehensive investigation was conducted on its surface morphology, wear mechanisms and tribological performance. This work provides valuable insights into the research of self-lubricating thrust ball bearings.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2024-0073/

Details

Industrial Lubrication and Tribology, vol. 76 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 1965

J.A. Barrett

A Description of the Development of the Bristol Siddeley Pegasus and Plenum Chamber Burning for the BS.100 and an Outline of the Performance of a V/S.T.O.L Subsonic Strike Fighter…

Abstract

A Description of the Development of the Bristol Siddeley Pegasus and Plenum Chamber Burning for the BS.100 and an Outline of the Performance of a V/S.T.O.L Subsonic Strike Fighter Utilizing a Vectored Thrust Engine with PCB as Compared with a Composite Power Plant Fighter and a Vectored Thrust Type without PCB. The Bristol Siddeley Pegasus vectored‐thrust turbo‐Tan has now been in operation for six years, and during that time has been developed to a fully operational stan‐dard in the Hawker Siddeley Kestrel V/S.T.O.L. sub‐sonic strike fighter. Initial development of a second‐generation V/ S.T.O.L. strike fighter for supersonic flight necessitated thrust augmentation by combustion in the normally cold by‐pass flow. This gave rise to the design and development of a suitable combustion system, now known as ‘Plenum Chamber Burning’, or ‘PCB’. This paper summarizes the satisfactory development of the Pegasus vectored‐thrust turbofan, gives some description of the PCB system development, and shows how the application of this system to a V/S.T.O.L. subsonic strike fighter vectored‐thrust power plant gives the latter considerable superiority when compared with an equivalent composite power plant configuration.

Details

Aircraft Engineering and Aerospace Technology, vol. 37 no. 10
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 September 1999

Jaroslav Mackerle

This paper gives a review of the finite element techniques (FE) applied in the analysis and design of machine elements; bolts and screws, belts and chains, springs and dampers…

4363

Abstract

This paper gives a review of the finite element techniques (FE) applied in the analysis and design of machine elements; bolts and screws, belts and chains, springs and dampers, brakes, gears, bearings, gaskets and seals are handled. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of this paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An Appendix included at the end of the paper presents a bibliography on finite element applications in the analysis/design of machine elements for 1977‐1997.

Details

Engineering Computations, vol. 16 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 30 November 2018

Jin Oh Chung, Sang Ryul Go, Jeong Hee Kim, Jong Geun Choi, Hyang Rae Kim and Hee Bum Choi

The purpose of this paper is to investigate surroundings for transfer film formation and removal, the effect of the transfer film formation on friction coefficients, the effect of…

Abstract

Purpose

The purpose of this paper is to investigate surroundings for transfer film formation and removal, the effect of the transfer film formation on friction coefficients, the effect of four different abrasive components, ZrO2, ZrSiO4, Al2O3 and Fe3O4, on transfer film formation and the effect of lubricating component MoS2 on transfer film formation and friction coefficients.

Design/methodology/approach

Two different MoS2 contents of 5.5 and 8.5 per cent were added to friction materials with no MoS2 content, which have four different abrasive components, ZrO2, ZrSiO4, Al2O3, Fe3O4. Friction tests composed of three different stages were conducted for those materials, and the friction surfaces of the counterpart disks were examined by scanning electron microscopy (SEM) to access the formation of transfer film at each stage.

Findings

For the transfer film formation, high temperature was a prerequisite, but the magnitude of deceleration rate was not important. The effect of the transfer film formation was to reduce the friction coefficients for most friction materials. Friction coefficients of materials which contain lubricating component MoS2 were higher than those which contain no MoS2 for most friction materials. The effect of the lubricating component MoS2 was to suppress the formation of transfer film, thus resulting in increase in friction coefficients.

Research limitations/implications

The transfer film was rather thin, with thickness of 1-2 µm for most friction materials. That hindered the examination of mechanical properties of the transfer film, such as hardness.

Practical implications

This research explained the surroundings for transfer film formation, and its effect on friction coefficients. The research suggests to suppress the formation of transfer film to make friction materials with high friction coefficient, and the lubricating component MoS2 can be used for the purpose.

Social implications

Development of high-friction-brake materials conventionally depends on the use of strong abrasive components, which may induce attacking of counterpart disks. The enhancement of friction coefficients with addition of MoS2 content is expected to open a new prospect in development of high-performance friction materials, which can be applicable to brake pads for racing cars.

Originality/value

The study is in pursuit of the transfer film formation in successive friction stages, which revealed the conditions for transfer film generation and removal. Specimen preparation for SEM observation of cross section of friction surface was painstaking to not damage the developed friction surface. The study revealed the effect of different abrasive components on transfer film formation and the effect of lubrication contents of MoS2 on transfer film formation and friction coefficients.

Details

Industrial Lubrication and Tribology, vol. 71 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 29 October 2021

Ying-Chung Chen, Xu Feng Cheng and Siu-Tong Choi

This study aims to study the dynamic characteristics of a helical geared rotor-bearing system with composite material rotating shafts.

Abstract

Purpose

This study aims to study the dynamic characteristics of a helical geared rotor-bearing system with composite material rotating shafts.

Design/methodology/approach

A finite element model of a helical geared rotor-bearing system with composite material rotating shafts is developed, in which the rotating shafts of the system are composed of composite material and modeled as Timoshenko beam; a rigid mass is used to represent the gear and their gyroscopic effect is taken into account; bearings are modeled as linear spring-damper; and the equations of motion are obtained by applying Lagrange’s equation. Natural frequencies, mode description, lateral responses, axial responses, lamination angles, lamination numbers, gear mesh stiffness and bearing damping coefficients are investigated.

Findings

The desired mechanical properties could be constructed using different lamination numbers and fiber included angles by composite rotating shafts. The frequency of the lateral module decreases as the included angle of the fibers and the principal shaft of the composite material rotating shaft increase. Because of the gear mesh stiffness increase, the resonance frequency of the coupling module of the system decreases, the lateral module is not influenced and the steady-state response decreases. The amplitude of the steady-state lateral and axial responses gradually decreases as the bearing damping coefficient increases.

Practical implications

The model of a helical geared rotor-bearing system with composite material rotating shafts is established in this paper. The dynamic characteristics of a helical geared rotor-bearing system with composite rotating shafts are investigated. The numerical results of this study can be used as a reference for subsequent personnel research.

Originality/value

The dynamic characteristics of the geared rotor-bearing system had been reported in some literature. However, the dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts is still rarely investigated. This paper shows some novel results of lateral and axial response results obtained by different lamination angles and different lamination numbers. In the future, it makes valuable contributions for further development of dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts.

Details

Aircraft Engineering and Aerospace Technology, vol. 93 no. 10
Type: Research Article
ISSN: 1748-8842

Keywords

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