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The porous bearings are commonly used in slider thrust bearings owing to their self-lubricating properties and cost effectiveness as compared to conventional hydrodynamic bearings. The purpose of this paper is to numerically investigate usefulness of porous layer in hydrostatic thrust bearing operating with magnetic fluid. The effect of magnetic field and permeability has been analysed on steady-state (film pressure, film reaction and lubricant flow rate) and rotor-dynamic (stiffness and damping) parameters of bearing.

Finite element approach is used to obtain numerical solution of flow governing equations (Magneto-hydrodynamics Reynolds equation, Darcy law and capillary equation) for computing abovementioned performance indices. Finite element method formulation converts elliptical Reynolds equation into set of algebraic equation that are solved using Gauss–Seidel method.

It has been reported that porosity has limited but adverse effects on performance parameters of bearing. The adverse effects of porosity can be minimized by using a circular pocket for achieving better steady-state response and an annular/elliptical pocket, for having better rotor-dynamic response. The use of magnetic fluid is found to be substantially enhancing the fluid film reaction (53%) and damping parameters (55%).

The present work recommends use of circular pocket for achieving better steady-state performance indices. However, annular and elliptical pockets should be preferred, when design criteria for the bearing are better rotor-dynamic performance.

This study deals with influence of magnetic fluid, porosity and pocket shape on rotor-dynamic performance of externally pressurized thrust bearing.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0289/

The purpose of this paper is to conceive a new surface texture incorporating a tiny shape among the micro-pockets (with circular, rectangular, trapezoidal and triangular cross-sections) and dimples (cylindrical, hemispherical and ellipsoidal) for exploring to enhance the maximum possible performance behaviors of sector shape pad thrust bearing.

Numerical simulation of hydrodynamically lubricated sector shape textured pad thrust bearing has been presented incorporating thermal and cavitation effects. The coupled solution of governing equations (Reynolds equation, film thickness expression, viscosity–temperature relation, energy equation and Laplace equation) has been achieved using finite difference method and Gauss–Seidel iterative scheme.

With new textured pads, higher load-carrying capacity and lower coefficient of friction are obtained in comparison to plain sector shape pad. Texture pattern comprising square cross-sectional pockets yields higher load-carrying capacity and lower coefficient of friction in comparison to other cross-sectional shapes (circular, trapezoidal and triangular) of pockets considered herein.

This study reports a new texture, which involves micro-pockets of square cross-sectional shapes to improve the performance behavior of sector shape pad thrust bearing. About 75 per cent increase in load carrying capacity and 42 per cent reduction in coefficient of friction have been achieved with pad having new texture in comparison to conventional pad.

An electrorheological (ER) fluid comprises dielectric particles suspended in an insulating viscous medium. ER lubricants are considered smart lubricants. They have been applied in hydraulic valves, power transmission devices and damping systems. The purpose of this study is to investigate the performance of hydrostatic thrust bearing operating with ER lubricant.

Reynold’s equation was used to model the flow of the ER lubricant in the bearing. The continuous Bingham model was used to express the viscosity of the ER lubricant as a function of yielding stress, applied electric field and shear strain rate. The Reynolds equation is solved using the finite element method (weighted residual approach) to compute the film pressure as a primary variable and the lubricant flow rate, load-carrying capacity, stiffness and damping parameters as associated performance indices.

The effects of the pocket shape, compensating elements and ER lubricant on the bearing performance were investigated. The application of ER lubricant significantly enhanced the load-carrying capacity (48.2%), stiffness (49.8%) and damping (4.95%) of the bearings. Circular and triangular pocket bearings with constant-flow valves have been reported to provide better steady-state and rotor-dynamic performances, respectively.

This study presents the effect of an ER lubricant on the rotor-dynamic performance of hydrostatic thrust bearings with different pocket shapes.

This study aims to analyze the roller dynamic characteristics and cage whirling of tapered roller bearing considering roller tilt and skew which provide a theoretical basis for the design and application of tapered roller bearing.

Based on rolling bearing dynamic analysis, the dynamic differential equations of tapered roller bearing are established. Fine integral method and predict correct Adams–Bashforth–Moulton multi-step method are used to solve the dynamic differential equations of tapered roller bearings.

Friction at the flange contact between roller and large flange is the chief factor of roller skew. In comparison to cone speed, axial loads have more visible effect on roller skew, and proper speed or axial load is beneficial to sustain cage motion and decrease cage instability. Under the combined effort of axial load and radial load, the distribution of roller skew is correlated to the roller-flange contact load. In addition, roller skew angle in loaded zone is larger than that in unloaded zone; hence, it is helpful for cage stability if an extent radial load is applied. The pocket clearance of cage has very small influence on roller skew; therefore, a reasonable pocket clearance is suggested to assure minimum instability of cage. Friction coefficient of flange contact has a large effect on roller skew, and cage whirl is found to demonstrate a circular orbit with increasing friction coefficient.

The dynamic differential equations of tapered roller bearing considering roller large end/inner ring back face rib contact under various lubrication states were established. The impact of flange friction working conditions and cage pocket clearance on cage instability and roller skew were focused on. It is the first time that the ratio of the standard deviation of the cage-center translational speed to its mean value is used to access the instability of cage in tapered roller bearing.

The purpose of this paper is to introduce a new method to carry out the design optimization of the tool head system in the heavy‐duty machine tool where closed hydrostatic guideways with multiple pockets are employed.

A more accurate method of pressure calculation for closed hydrostatic guideways is introduced. Then, a multidisciplinary design optimization (MDO) model is formulated for design of a tool head system, which minimizes the highest pocket pressure under some constraints from machining accuracy and vibration resistance requirements as well as constraints from ballscrew design specifications. Finally, a metamodel‐based design space alternation (DSA) strategy is proposed to solve the optimization problem.

The results show that the maximum pocket pressure in a tool head system can be reduced over 47 percent with a proper design while all the constraints are satisfied. As a consequence, the tool head system can safely work under the maximum output pressure of oil supply system.

This paper introduces a more accurate method of pressure calculation for multi‐pocket closed hydrostatic guideways, develops a metamodel‐based MDO model for the tool head system, and proposes a DSA strategy to solve the MDO problem.

Large scale is a trend of the ball mill, so the loads on their bearings become very large, bearing operating conditions turn into more severe. The moment of inertia to their pivot of the pad increase significantly, so it leads to the difficult of the pad attitude adjustment and makes the pad tilting angles time response slow, the key factor to effects attitude adjustment is the oil film moment to the pad pivot at unbalance position. the oil film moment and its effect factors must be studied in the design of the bearing used in ball mill.

Models about the lubrication of multi-pocket pivoted pad hydrostatic bearing is established, the complicated relationship of the oil flow rate between the oil pockets are taken into account. Finite differential method is used to solv the model, and theroy of finite element method is use to calculate the oil flow rate out of the pocket edges. Newton’s methods are used to determine the pressure of pockets.The pad tilting moment to its pivot is numerically analyzed.

The tilting moment to its pivot is set as an indicator of the ability for a pad to adjust its attitude. The effects of the diameter of throttling capillary and the pocket area on the attitude adjusting capacity is studied. Relations between the attitude adjustment capacity for a pad and there effects factors are presented.

The methods and results have the special reference to the design and operation of multiple pockets tilted pad hydrostatic journal bearing.

Methods to studied the pad attitude adjustment are given in the article for the multi-pocket pivot pad hydrostatic beairng.The influence factors on pad attitude adjusting capacity are discussed for a this specail kind hydrostatic bearing, the how the factors influence the pad tilting angle adjustment are presented.

For coating thickness measurement of paint and powder coatings, as well as electrodeposits and anodised films, Sheen's instruments extend from the simple, but effective, Positest ‘banana’ gauge (so‐called because of its shape); the shirt‐pocket size PosiTector for measuring coatings on ferrous and non‐ferrous substrates; to the latest SE1000 statistical thickness gauge.

The present paper aims to analyse the synergistic effect of pocket orientation and piezo-viscous-polar (PVP) lubrication on the performance of multi-recessed hybrid journal bearing (MHJB) system.

To simulate the behaviour of PVP lubricant in clearance space of the MHJB system, the modified form of Reynolds equation is numerically solved by using finite element method. Galerkin’s method is used to obtain the weak form of the governing equation. The system equation is solved by Gauss–Seidal iterative method to compute the unknown values of nodal oil film pressure. Subsequently, performance characteristics of bearing system are computed.

The simulated results reveal that the location of pressurised lubricant inlets significantly affects the oil film pressure distribution and may cause a significant effect on the characteristics of bearing system. Further, the use of PVP lubricant may significantly enhances the performance of the bearing system, namely.

The present work examines the influence of pocket orientation with respect to loading direction on the characteristics of PVP fluid lubricated MHJB system and provides vital information regarding the design of journal bearing system.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0241/

To improve the load capacity and stability of gas foil journal bearings (GFJB), this paper aims to propose a novel GFJB with taper-grooved top foil.

A modified bump stiffness model is established considering rounding and friction. By considering the variation of clearance in the circumferential and axial direction, the static and dynamic characteristics of the novel bearing are calculated using the finite difference method, and perturbation method, respectively. The bearing performance under different groove parameters is studied and compared to the traditional bearings.

The results show that this novel GFJB can bring multi-extra local dynamic pressure and decrease the gas end leakage, which improves the static and dynamic properties. Moreover, as the increment of groove depth, the load capacity and direct stiffness are reinforced. There is an optimal groove width to maximize the load capacity, and the taper-groove is more beneficial to the improvement of bearing performance than other groove shapes. For the novel GFJB (Ng = 6, Hg = 10µm), the load capacity and direct stiffness increase by about 6.67 and 13.5 per cent, respectively. The stability threshold speed (STS) of a rotor supported by the novel bearings is also increased.

The performance of the presented novel GFJB is enhanced immensely compared to the traditional bearings, and the results are expected to be helpful to bearing designers, researchers and academicians concerned.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2019-0307.

This paper aims to analyze the temperature field and the heat transfer performance of the counter rotating dual rotor bearings (CRDRB) based on the air phase flow field at different speeds to provide effective support for the lubrication and the thermal design of CRDRB.

In this study, taking H7006C angular contact ball bearing as an example, based on the flow visualization technique and the thermal analysis methods, the effects of outer ring speed on the air phase flow field, the temperature field and the heat transfer in bearing cavity were investigated.

Results indicated that there were more complex turbulent air vortices in CRDRB cavity. Turbulent cyclones in critical contact zone reduced the heat dissipation capacity of air. Compared with single rotor bearing with a static outer ring, the average heat transfer coefficient reduced by 11.78% and the average temperature raised by 3.06 K inside CRDRB cavity. Under the influence of outer ring rotation, the high temperature area in ball-inner raceway contact zone and pocket raised and reduced by 160.13% and 30.48%, respectively. The outer ring rotation had opposite effect on the heat dissipation of raceway contact zone and pocket.

The air phase flow field characteristics and the heat transfer performance of CRDRB were revealed and analyzed from the mechanism. An area quantification method was presented as an auxiliary mean of the thermal analysis to evaluate the heat transfer performance of bearing.