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Article
Publication date: 26 March 2024

Cong Ding, Zhizhao Qiao and Zhongyu Piao

The purpose of this study is to design and process the optimal V-shaped microstructure for 7075 aluminum alloy and reveal its wear resistance mechanism and performance.

Abstract

Purpose

The purpose of this study is to design and process the optimal V-shaped microstructure for 7075 aluminum alloy and reveal its wear resistance mechanism and performance.

Design/methodology/approach

The hydrodynamic pressure lubrication models of the nontextured, V-shaped, circular and square microtextures are established. The corresponding oil film pressure distributions are explored. The friction and wear experiments are conducted on a rotating device. The effects of the microstructure shapes and sizes on the wear mechanisms are investigated via the friction coefficients and surface morphologies.

Findings

In comparison, the V-shaped microtexture has the largest oil film carrying capacity and the lowest friction coefficient. The wear mechanism of the V-shaped microtexture is dominated by abrasive and adhesive wear. The V-shaped microtexture has excellent wear resistance under a side length of 300 µm, an interval of 300 µm and a depth of 20 µm.

Originality/value

This study is conductive to the design of wear-resistant surfaces for friction components.

Details

Industrial Lubrication and Tribology, vol. 76 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 June 2015

Wenchao Zhou, Drew Loney, Andrei G. Fedorov, F. Levent Degertekin and David W. Rosen

– The aim of this paper is to advance the understanding of the droplet deposition process to better predict and control the manufacturing results for ink-jet deposition.

Abstract

Purpose

The aim of this paper is to advance the understanding of the droplet deposition process to better predict and control the manufacturing results for ink-jet deposition.

Design/methodology/approach

As material interface has both geometric and physical significance to manufacturing, the approach the authors take is to study the interface evolution during the material joining process in ink-jet deposition using a novel shape metric and a previously developed powerful simulation tool. This tool is an experimentally validated numerical solver based on the combination of the lattice Boltzmann method and the phase-field model that enabled efficient simulation of multiple-droplet interactions in three dimensions.

Findings

The underlying physics of two-droplet interaction is carefully examined, which provides deep insights into the effects of the printing conditions on the interface evolution of multiple-droplet interaction. By studying line printing, it is found that increasing impact velocity or decreasing fluid viscosity can reduce manufacturing time. For array printing, the authors have found the issue of air bubble entrapment that can lead to voids in the manufactured parts.

Research limitations/implications

The array of droplets impinges simultaneously, in contrast to most ink-jet printers. Sequential impingement of lines of droplet needs to be studied. Also, impingement on non-planar surfaces has not been investigated yet, but is important for additive manufacturing. Finally, it is recognized that the droplet hardening mechanisms need to be incorporated in the simulation tool to predict and control the final shape and size of the arbitrary features and manufacturing time for ink-jet deposition.

Practical implications

The research findings in this paper imply opportunities for optimization of printing conditions and print head design. Furthermore, if precise droplet control can be achieved, it may be possible to eliminate the need for leveling roller in the current commercial printers to save machine and manufacturing cost.

Originality/value

This work represents one of the first attempts for a systematic study of the interface dynamics of multiple-droplet interaction in ink-jet deposition enabled by the novel shape metric proposed in the paper and a previously developed numerical solver. The findings in this paper advanced the understanding of the droplet deposition process. The physics-based approach of analyzing the simulation results of the interface dynamics provides deep insights into how to predict and control the manufacturing relevant outcomes, and optimization of the deposition parameters is made possible under the same framework.

Details

Rapid Prototyping Journal, vol. 21 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 8 February 2016

Dawit Zenebe Segu and Pyung Hwang

– The purpose of this paper is to investigate and discuss the effect of multi-shape laser surface texturing (LST) steel surfaces on tribological performance.

509

Abstract

Purpose

The purpose of this paper is to investigate and discuss the effect of multi-shape laser surface texturing (LST) steel surfaces on tribological performance.

Design/methodology/approach

The textured surface with some specific formula arrays was fabricated by laser ablation process by combining patterns of circles and triangles, circles and squares and circles and ellipses. The tribological test was performed by a flat-on-flat tribometer under dry and lubrication conditions, and results were compared with that of untextured surface.

Findings

The results showed that the textured surface had better friction coefficient performance than the untextured surface due to hydrodynamic lubrication effect. Through an increase in sliding speed, the beneficial effect of LST performance was achieved under dry and lubrication conditions.

Originality/value

This paper develops multi-shape LST steel surfaces for improving the friction and wear performance under dry and lubrication conditions.

Details

Industrial Lubrication and Tribology, vol. 68 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 22 August 2023

Shuxun Li, Mengyao Yu, Hanlin Wu, Yinggang Hu, Tingqian Ma and Bincai Liu

The purpose of this study is to address the issue that the traditional V-shaped ball valve profile shape is limiting the flow control characteristics in a series structure and to…

Abstract

Purpose

The purpose of this study is to address the issue that the traditional V-shaped ball valve profile shape is limiting the flow control characteristics in a series structure and to optimize the design profile by proposing an open-hole profile.

Design/methodology/approach

This paper proposes a Gaussian process regression surrogate model based on the genetic algorithm optimization of swarm intelligence, combined with the Expected Improvement point addition criterion, to optimize and correct the design profile. The flow regulation performance of the optimized V-shaped regulating ball valve is verified through a combination of numerical simulation and experiment.

Findings

The results demonstrate that the optimized V-shaped regulating ball valve has higher flow regulation accuracy and a more stable flow regulation process. After optimization, the flow characteristic curve of the spool is closer to the ideal equal percentage characteristic. The simulation results of the flow field are consistent with the experimental results.

Originality/value

The proposed method significantly reduces the optimization time, has higher efficiency and solves the problem that traditional optimization methods struggle with, which is ensuring optimal flow regulation performance. Compared to the traditional trial-and-error optimization method, the proposed method is more effective. The feasibility of the method is supported by experimental results.

Details

Engineering Computations, vol. 40 no. 7/8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 24 May 2013

Michiel H. Straathof, Giampietro Carpentieri and Michel J.L. van Tooren

An aerodynamic shape optimization algorithm is presented, which includes all aspects of the design process: parameterization, flow computation and optimization. The purpose of…

Abstract

Purpose

An aerodynamic shape optimization algorithm is presented, which includes all aspects of the design process: parameterization, flow computation and optimization. The purpose of this paper is to show that the Class‐Shape‐Refinement‐Transformation method in combination with an Euler/adjoint solver provides an efficient and intuitive way of optimizing aircraft shapes.

Design/methodology/approach

The Class‐Shape‐Transformation method was used to parameterize the aircraft shape and the flow was computed using an in‐house Euler code. An adjoint solver implemented into the Euler code was used to compute the required gradients and a trust‐region reflective algorithm was employed to perform the actual optimization.

Findings

The results of two aerodynamic shape optimization test cases are presented. Both cases used a blended‐wing‐body reference geometry as their initial input. It was shown that using a two‐step approach, a considerable improvement of the lift‐to‐drag ratio in the order of 20‐30 per cent could be achieved. The work presented in this paper proves that the CSRT method is a very intuitive and effective way of parameterizating aircraft shapes. It was also shown that using an adjoint algorithm provides the computational efficiency necessary to perform true three‐dimensional shape optimization.

Originality/value

The novelty of the algorithm lies in the use of the Class‐Shape‐Refinement‐Transformation method for parameterization and its coupling to the Euler and adjoint codes.

Details

Engineering Computations, vol. 30 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 16 February 2022

Meiling Wang, Qin Li, Zhiqiang Huang, Weiji Qian, Xiong Chen, Qiang Li and Tianhua Lai

This study aims to solve the premature failure of the rubber stator due to wear, reduce the frictional resistance moment of the screw pump to solve the problem of a model of…

Abstract

Purpose

This study aims to solve the premature failure of the rubber stator due to wear, reduce the frictional resistance moment of the screw pump to solve the problem of a model of Daqing oilfield screw pump oil recovery system shutdown after the difficult start.

Design/methodology/approach

For the first time, the rotor surface of a screw pump was treated with dot-matrix texture to study the effect of dot matrix texture on the tribological performance of the stator-rotor friction subsets of screw pump. Reciprocating friction tests with different texture morphologies (S-shape, double tongue) and angular parameters (0°, 45° and 90°) were conducted at 10% of the texture area and pump silicone grease.

Findings

When point texture was added to the surface of the rotor sample, the friction coefficient and wear quantity of the sample were lower than those of the surface without texture treatment, and the double tongue 0° combination showed the best tribological properties. At this time, the average coefficient of friction and wear is reduced by 22.8% and 62%, 28.6% and 64.8%.

Originality/value

The introduction of texture can effectively improve the tribological performance of progressive screw pumps, and this paper provides important theoretical and experimental support for the design of progressive screw pumps in practical applications.

Details

Industrial Lubrication and Tribology, vol. 74 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 October 2017

Hongxing Han, Wei Chen, Bin Huang and Xudong Fu

This paper aims to propose a shape factor for granular materials based on particle shape. The scientific goal is to investigate the influence of particle shape on the mechanical…

Abstract

Purpose

This paper aims to propose a shape factor for granular materials based on particle shape. The scientific goal is to investigate the influence of particle shape on the mechanical properties of rockfill materials.

Design/methodology/approach

The method of generating four regular-shaped particles is based on the observation that most rockfill grains are regarded as like-triangle, like-rhombus, like-square and like-hexagon. A shape factor F that is developed using the Blaschke coefficient and a concave–convex degree is proposed. A biaxial compression test on rockfill materials under stress path is numerically simulated by discrete element method. The evolution of the shape factor F under the simulated stress paths is analyzed, and particle breakage rate, peak intensity and peak-related internal friction angle for rockfill materials are derived. A method of determining the shape factor F involved in the two functions is proposed.

Findings

A new micro-parameter is calibrated using the test data of one rockfill material. Particle shape greatly affects the particle breakage rate, peak intensity and peak-related internal friction angle for rockfill materials. The final experimental grading curves all approach the particle breakage grading curve proposed by Einav (the fractal dimension is 2.7).

Originality/value

This study proposes a shape factor F, which describes the geometric features of natural rockfill particles. The proposed shape factor F has a simple structure, and its parameters are easy to determine. The method provides an opportunity for a quantitative study on the particle shape of granular materials, and this study helps to better understand the influence of particle shape on the mechanical characteristics of rockfill materials.

Details

Engineering Computations, vol. 34 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 31 January 2022

You Wang, Tingting Ma and Jialin Ren

The purpose of this paper is to explore the variation law between the clay microstructure and macro external force by using soil scanning electron microscope (SEM) images.

115

Abstract

Purpose

The purpose of this paper is to explore the variation law between the clay microstructure and macro external force by using soil scanning electron microscope (SEM) images.

Design/methodology/approach

First, SEM images of clay were pre-processed by MATLAB, and quantitative statistical parameters such as directional probability entropy, fractal dimension and shape factor are extracted. Second, the distribution force model was proposed, considering that the microscopic parameters of soil particles were independent of each other, and the distribution coefficient was determined according to the analytic hierarchy process (AHP). Then, the fitted formula of quantitative statistical parameters based on the distribution force model was obtained by taking the macroscopic distribution force as independent variable and the microscopic parameters of soil particles as dependent variable. Finally, the correctness of corresponding fitting formula was verified.

Findings

The results showed that the change of external consolidation pressure has great influence on the directional probability entropy and fractal dimension, while the shape factor reflecting the regular degree of soil particle shape is less sensitive to the consolidation pressure. The fitting formula has high accuracy, and mostly the R value can reach more than 0.9. All the data have passed the test, which proves that the distribution force model proposed in this paper is rational.

Originality/value

The model can be used to connect the macroscopic stress of soil with the micro-structure deformation of soil particles through mathematical formula, which can provide reference for engineering practice.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 29 November 2018

Aparna Prasad Bhat

The purpose of this paper is to ascertain the pattern of the implied volatility function for currency options traded on the National Stock Exchange of India (NSE), identify its…

Abstract

Purpose

The purpose of this paper is to ascertain the pattern of the implied volatility function for currency options traded on the National Stock Exchange of India (NSE), identify its potential determinants and to investigate any seasonality in the pattern.

Design/methodology/approach

The paper examines four different specifications for the implied volatility smile of exchange-traded dollar-rupee options. These specifications are tested by running Ordinary Least Squares (OLS) regressions on a daily basis for all options over the entire sample period. Seven potential determinants for the shape of the volatility function are identified. Contemporaneous and lead-lag relationships between these determinants and the shape of the volatility function are examined using OLS and multivariate VAR. Impulse response functions are employed to test the strength and persistence of the lead-lag relations. Seasonality of the smile pattern is tested using OLS.

Findings

The study shows that the implied volatility function for dollar-rupee options is asymmetric and varies with the time to maturity of the option. Historical volatility, momentum and jumps in the exchange rate, time to maturity, traded volume of options and volatility in the stock market appear to Granger-cause the shape of the volatility smile. Feedback causality is observed from the shape of the smile to the volatility, momentum and jumps in the exchange rate and trading volume of currency options. A weak day-of-the-week effect is observed in the pattern of the volatility smile.

Practical implications

The study sheds light on the potential determinants of the smile and highlights the predictive power of the smile which findings can be useful to market practitioners for pricing and hedging of dollar-rupee options. The study has strong practical implications during a period of increased volatility in the dollar-rupee pair.

Originality/value

Most of the existing literature regarding implied volatility smiles has focused either on the volatility smile of US equity index options or that of major liquid currencies. There is a need for such studies in the context of options on emerging market currencies such as the Indian rupee which are characterized by thin trading and frequent central bank intervention and signaling. To the best of the author’s knowledge this study is the first to focus on the volatility smile of exchange-traded options on the US dollar–Indian rupee.

Details

International Journal of Emerging Markets, vol. 13 no. 6
Type: Research Article
ISSN: 1746-8809

Keywords

Article
Publication date: 11 April 2021

Gamini Lanarolle

The purpose of this paper is to develop mathematical relationships to calculate the loop length to knit compact plain knitted fabrics and to validate the model using the fabric…

Abstract

Purpose

The purpose of this paper is to develop mathematical relationships to calculate the loop length to knit compact plain knitted fabrics and to validate the model using the fabric parameters of commercial fabrics.

Design/methodology/approach

Ellipse defines the shape of the head of a knitted loop and straight lines define the arms of a knitted loop. The mathematical relationships developed relate the yarn count to the loop length of compact knitted fabrics. The experimental data and the data from previous similar research validate the accuracy of the mathematical model.

Findings

The model can calculate loop lengths to knit compact plain knitted fabrics in terms of thickness of the yarn and the coefficient defined to express the ratio of minor axis to major axis of the ellipse that defines the shape of the head of the loop. The mathematical model can deliver several loop lengths to produce compact plain knitted fabrics for different values of this coefficient. For commercial fabrics the error of the model was 0.53%.

Originality/value

The present model defines the head of the loop as an ellipse. The uniqueness of the present model is that several ellipses can exist for any given yarn thickness for a range of values assigned to the minor axis of the ellipse. The accuracy of the model against experimental data ascertains that the model is closer to the reality for commercial fabrics and proves the uniqueness of the model. Further, this model is an ideal and a simple model to introduce knitted loop configurations in teaching knitted fabric geometry.

Details

Research Journal of Textile and Apparel, vol. 25 no. 4
Type: Research Article
ISSN: 1560-6074

Keywords

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