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1 – 10 of 190Y.J. Zhang, Renzhong Guo, Yunhui Zhang and K. Liang
Based on the mechanical model of typical shear tests, this study aims to propose the test principle and method of freshwater/seawater ice adhesion shear strength of carbon ceramic…
Abstract
Purpose
Based on the mechanical model of typical shear tests, this study aims to propose the test principle and method of freshwater/seawater ice adhesion shear strength of carbon ceramic brake pads for amphibious aircraft, designs and builds the test equipment, prepares the freshwater/seawater ice samples and completes the tests.
Design/methodology/approach
This study examines the influence of the icing process, mechanism, temperature and freshwater/seawater on ice adhesion shear strength of carbon ceramic brake pads and puts forward a test method for the freshwater/seawater ice adhesion shear strength of amphibious aircraft brake pads.
Findings
The obtained results examine the influence of the icing process, mechanism, temperature and freshwater/seawater on ice adhesion shear strength of carbon ceramic brake pads. The adhesion shear strength of frozen freshwater and of the seawater of Dalian, Qingdao, Fuzhou and Zhuhai on the surface of aircraft brake pads is measured at –10 to –50°C. It is found that the shear strength of freshwater increases first and then decreases with the decrease of temperature. The adhesion shear strength of seawater; however, increases mainly linear with the decrease of temperature.
Originality/value
The value of this paper is that the test method proposed and test results for the freshwater/seawater ice adhesion shear strength of amphibious aircraft brake pads provide technical support for the anti-icing design of amphibious aircraft brake devices.
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The purpose of this paper is to provide an insight into the techniques used for the non‐destructive testing (NDT) of non‐metallic structural materials, notably polymer and ceramic…
Abstract
Purpose
The purpose of this paper is to provide an insight into the techniques used for the non‐destructive testing (NDT) of non‐metallic structural materials, notably polymer and ceramic composites.
Design/methodology/approach
Following a short introduction, this paper first considers methods for testing carbon fibre‐ and glass fibre‐reinforced polymer composites. It then discusses the role of NDT in wind and wave power systems and some of the techniques used to test ceramics and ceramic composites. Brief conclusions are drawn.
Findings
This shows that the growing use of non‐metallic engineering materials in critical applications has highlighted the need for a range of advanced NDT methods. While some traditional techniques can be adapted to test these materials, in several instances novel methods are required. These include a range of thermal, ultrasonic, electromagnetic, radiographic and laser‐based technologies.
Originality/value
The paper provides a review of the techniques used and being developed for the non‐destructive testing of non‐metallic engineering materials.
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Youjie Chen, Rong Fu, Junying Yang, En Zhang, Linlin Su and Fei Gao
This study aims to clarify the relationship between the coefficient of friction (COF) and temperature of aluminum-based brake discs.
Abstract
Purpose
This study aims to clarify the relationship between the coefficient of friction (COF) and temperature of aluminum-based brake discs.
Design/methodology/approach
Three friction blocks with different COFs are examined by a TM-I-type reduced-scale inertial braking dynamometer. On this basis, the thermo-mechanically coupled model of friction pairs is established to study the evolution of brake disc temperature under different COFs using ADINA software.
Findings
Results indicate that the calculated disc temperature field matches the experimental well. The effect of COF on the peak temperature is magnified by the braking speed. With the COF increasing, the rise rate of instantaneous peak temperature is accelerated, and the dynamic equilibrium period and cooling-down period are observed in advance. The increase in COF promotes the area ratio of the high-temperature zone and the maximum radial temperature difference. When the COF is increased from 0.245 to 0.359 and 0.434 at 140 km/h, the area ratio of high-temperature zone increases from 12% to 44% and 49% and the maximum radial temperature difference increases from 56°C to 75°C and 83°C. The sensitiveness of the axial temperature difference to the COF is related to the braking time. The maximum axial temperature difference increases with COF in the early stages of braking, while it is hardly sensitive to the COF in the later stages of braking.
Originality/value
The effect of COF on the aluminum-based brake disc temperature is revealed, providing a theoretical reference for the popularization of aluminum-based brake discs and the selection of matching brake pads.
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THE CONCORDE looks as if it will be the first civil airliner to have lightweight disc brakes. In common with many of the major developments in the history of aviation Concorde…
Abstract
THE CONCORDE looks as if it will be the first civil airliner to have lightweight disc brakes. In common with many of the major developments in the history of aviation Concorde stands to gain very considerably from weight saving and values of weight saving in excess of £250/lb are seriously discussed, this figure being the justifiable cost of weight saving to the constructor in the basic build of the aircraft.
Ilker Sugozu, Ibrahim Can and Cengiz Oner
The purpose of this paper is to investigate use of calabrian pine (pinus brutia) cone (CPC) dust along with borax (BX) to assess the effect of friction coefficient. Despite the…
Abstract
Purpose
The purpose of this paper is to investigate use of calabrian pine (pinus brutia) cone (CPC) dust along with borax (BX) to assess the effect of friction coefficient. Despite the number of research studies completed on the mechanism of friction in automotive brake lining materials, the phenomenon is still not fully understood. Complex mechano-chemical processes occurring on the friction interface of a composite friction material make it difficult to understand the correlation between the formulation of brake lining and the frictional performance.
Design/methodology/approach
In this study, the use of CPC dust along with BX has been investigated for assessing the effect on friction coefficient. CPC has resin in it. BX is a boron production which is widely used in boron glass production and in ceramic industry for increasing the heat- resistant and -forming abrasion resistant. Newly formulated brake lining material with five different ingredients has been tested under Friction Assessment and Screening Test. Friction coefficient, wear rate and scanning electron microscope for friction surface were examined to assess the performance of these samples.
Findings
Analysis of the experimental results shows that the brake lining material containing CPC and BX significantly improved the stability of the friction coefficient, fade and wear resistance.
Originality/value
Several investigations have been conducted to use different materials in brake pads. The brake pad standards have been provided in previous studies, as well as the aims for economical and sustainable production. In the present study, production of brake pads by CPC dust and BX has been executed. Parallel results have been presented between previously reported and present study, in view of brake characteristics and wear resistance. Use of the lower cost and productive organic sources of material are the main improvement of the present study.
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Jens Kleemann and Mathias Woydt
In a high temperature tribometer, stationary carbon has been tested against different rotating ceramics (SiC, Si3N4, Al2O3, WC‐6Ni, MgO‐ZrO2, (Ti, Mo)(C, N)) and stainless steel…
Abstract
In a high temperature tribometer, stationary carbon has been tested against different rotating ceramics (SiC, Si3N4, Al2O3, WC‐6Ni, MgO‐ZrO2, (Ti, Mo)(C, N)) and stainless steel (DIN 1.4876). The rotating discs were grinded, polished and/or lapped. For most material combinations, the wear morphology is known from available literature. A transfer film with a typical wear pattern was found on the rotating disc. The combination of antimony graphite EK3245 against MgO‐ZrO2 did not form carbonaceous transfer layer. Through advanced variation of the roughness up to Rpk=0.011 μm, the wear rate has been reduced to Kv ≈ 3.5×10−8 mm3/N m at a stable coefficient of friction in a “millirange” of μ∼0.008 for a sliding distance of 20.000 m.
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Akhil Khajuria, Modassir Akhtar, Manish Kumar Pandey, Mayur Pratap Singh, Ankush Raina, Raman Bedi and Balbir Singh
AA2014 is a copper-based alloy and is typically used for production of complex machined components, given its better machinability. The purpose of this paper was to study the…
Abstract
Purpose
AA2014 is a copper-based alloy and is typically used for production of complex machined components, given its better machinability. The purpose of this paper was to study the effects of variation in weight percentage of ceramic Al2O3 particulates during electrical discharge machining (EDM) of stir cast AA2014 composites. Scanning electron microscopy (SEM) examination was carried out to study characteristics of EDMed surface of Al2O3/AA2014 composites.
Design/methodology/approach
The effect of machining parameters on performance measures during sinker EDM of stir cast Al2O3/AA2014 composites was examined by “one factor at a time” (OFAT) method. The stir cast samples were obtained by using three levels of weight percentage of Al2O3 particulates, i.e. 0 Wt.%, 10 Wt.% and 20 Wt.% with density 1.87 g/cc, 2.35 g/cc and 2.98 g/cc respectively. Machining parameters varied were peak current (1-30 amp), discharge voltage (30-100 V), pulse on time (15-300 µs) and pulse off time (15-450 µs) to study their influence on material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR).
Findings
MRR and SR decreased with an increase in weight percentage of ceramic Al2O3 particulates at the expense of TWR. This was attributed to increased microhardness for reinforced stir cast composites. However, microhardness of EDMed samples at fixed values of machining parameters, i.e. 9 amp current, 60 V voltage, 90 µs pulse off time and 90 µs pulse on time reduced by 58.34, 52.25 and 46.85 per cent for stir cast AA2014, 10 Wt.% Al2O3/AA2014 and 20 Wt.% Al2O3/AA2014, respectively. SEM and quantitative energy dispersive spectroscopy (EDS) analysis revealed ceramic Al2O3 particulate thermal spalling in 20 Wt.% Al2O3/AA2014 composite. This was because of increased particulate weight percentage leading to steep temperature gradients in between layers of base material and heat affected zone.
Originality/value
This work was an essential step to assess the machinability for material design of Al2O3 reinforced aluminium metal matrix composites (AMMCs). Experimental investigation on sinker EDM of high weight fraction of particulates in AA2014, i.e. 10 Wt.% Al2O3 and 20 Wt.% Al2O3, has not been reported in archival literature. The AMMCs were EDMed at variable peak currents, voltages, pulse on and pulse off times. The effects of process parameters on MRR, TWR and SR were analysed with comparisons made to show the effect of Al2O3 particulate contents.
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The cream of the North West's metallurgists and design engineers congregated at the AEA Technology conference centre, Risley, on 24 May 1989 for a meeting and exhibition on…
Abstract
The cream of the North West's metallurgists and design engineers congregated at the AEA Technology conference centre, Risley, on 24 May 1989 for a meeting and exhibition on advanced materials.
The purpose of this study is to prepare a state-of-the-art review on advanced ceramic materials including their fabrication techniques, characteristics, applications and…
Abstract
Purpose
The purpose of this study is to prepare a state-of-the-art review on advanced ceramic materials including their fabrication techniques, characteristics, applications and wettability.
Design/methodology/approach
This review paper presents the various types of advanced ceramic materials according to their compounding elements, fabrication techniques of advanced ceramic powders as well as their consolidation, their characteristics, applications and wetting properties. Hydrophobic/hydrophilic properties of advanced ceramic materials are described in the paper with their state-of-the-art application areas. Optical properties of fine ceramics with their intrinsic characteristics are also presented within. Special focus is given to the brief description of application-based manipulation of wetting properties of advanced ceramics in the paper.
Findings
The study of wetting/hydrophobicity/hydrophilicity of ceramic materials is important by which it can be further modified to achieve the required applications. It also makes some sense that the material should be tested for its wetting properties when it is going to be used in some important applications like biomedical and dental. Also, these advanced ceramics are now often used in the fabrication of filters and membranes to purify liquid/water so the study of wetting characteristics of these materials becomes essential. The optical properties of advanced ceramics are equally making them suitable for many state-of-the-art applications. Dental, medical, imaging and electronics are the few sectors that use advanced ceramics for their optical properties.
Originality/value
This review paper includes various advanced ceramic materials according to their compounding elements, different fabrication techniques of powders and their consolidation, their characteristics, various application area and hydrophobic/hydrophilic properties.
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