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1 – 10 of over 2000
Article
Publication date: 5 May 2015

Lixin Huang

This paper aims to analyze their generation mechanism and factors influencing burr generation. The final goal is to use appropriate drill design and drilling process to control…

Abstract

Purpose

This paper aims to analyze their generation mechanism and factors influencing burr generation. The final goal is to use appropriate drill design and drilling process to control the generation of burrs.

Design/methodology/approach

The mechanism of burr generation was studied through finite element method (FEM) simulation and drilling experiments. High-speed photography technology and scanning electron microscope (SEM) were used in this study.

Findings

High-speed drilling burr is a printed circuit board (PCB) copper foil burr. Within a certain range, the feed speed and burr height is in positive correlation, and decrease in the feeding speed will favor the exit burr. Drill angle influences burr and chisel edge affect significantly, followed by the point angle, and helical angle has little effect. From the perspective of reducing the burr, a smaller chisel edge and smaller point angle should be chosen. Grinding chisel edge is another choice to decrease the burr but also ensures the blade strength.

Originality/value

This paper investigates the mechanism of burr generation of PCB fixture hole drilling. The process of burr generation was captured by high-speed camera. The controlling methods of burr generation were illustrated at the end.

Details

Circuit World, vol. 41 no. 2
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 10 May 2013

Xiaohu Zheng, Zhiqiang Liu, Qinglong An, Xibin Wang, Zongwei Xu and Ming Chen

The purpose of this paper is to investigate the cutting mechanism of drilling printed circuit board (PCB) and to optimize the drilling parameters for decreasing burr size and…

Abstract

Purpose

The purpose of this paper is to investigate the cutting mechanism of drilling printed circuit board (PCB) and to optimize the drilling parameters for decreasing burr size and thrust force.

Design/methodology/approach

An experimental study was carried out to investigate the effect of drilling parameters on thrust force and burr formation. The drilling process of PCB was divided by the variation of drilling force signals. Analysis of variance (ANVONA) was carried out for burr size and thrust force. Desirability function method was used in multiple response optimization, to find the best drilling parameters.

Findings

Enter burr and exit burr have different morphologies and types. The generation of enter burr is mainly caused by burr bending which can be observed in micrographs, whereas the generation of exit burr is more complicated than enter burr; both burr breakup and burr bending are observed in exit burrs. In the selected area, the optimized spindle speed and feed rate for drilling PCB is 12 krev/min and 6 mm/s, respectively.

Research limitations/implications

In this paper, hole wall roughness and tool wear were not considered in the optimization of drilling parameters. The future research work should consider them.

Originality/value

This paper investigates the mechanism of burr formation and thrust force in drilling PCB and then optimizes the drilling parameters to decrease the burr formation and thrust force.

Details

Circuit World, vol. 39 no. 2
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 30 June 2020

Zhiyuan Li, Lijuan Zheng, Chengyong Wang, Xin Huang and Jiechi Xie

The flexible printed circuit (FPC) board with the characteristic of light and thin strengthened confronted the growing miniaturization requirements of the electronic product and…

Abstract

Purpose

The flexible printed circuit (FPC) board with the characteristic of light and thin strengthened confronted the growing miniaturization requirements of the electronic product and the popularity of wearable devices. The reliability of circuit could be influenced by the hole quality of FPC, such as burrs, which is one of the major problem in FPC.

Design/methodology/approach

In this paper, micro-drill with a diameter of 0.1 mm was used to drill the double-sided flexible copper clad laminate. The thrust force, the burr and tool wear were investigated. The influencing factors of the height of the burrs were studied. The relationship between the thrust force and the height of the burrs was also explored. Finally, the formation mechanism of burrs was analyzed.

Findings

The entrance burrs were usually less than the exit burrs. The burr height increased with the feed per rotation. The height of the burr increased with the increase of the thrust force for the plastic deformation of the copper foil was dominant. The abrasion of the drill gave rise to increase the height of burr. In micro-hole drilling, the growth of burrs can be suppressed effectively by reducing the clearance between the FPC and the backup plate. The thrust force would be controlled in a certain range to reduce the burr with specific drilling parameters. There existed a certain relationship of Gaussian distribution between the height of the burrs and the thrust force of FPC.

Originality/value

The reliability of the integrated circuit was directly affected by the burrs of the FPC. This research on the formation mechanism of FPC burrs and forecast of burr height provided a firm foundation for further work in the area of improvement of the micro-hole quality.

Details

Circuit World, vol. 46 no. 4
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 1 October 2018

Aitin Saadatmeli, Mohamad Bameni Moghadam, Asghar Seif and Alireza Faraz

The purpose of this paper is to develop a cost model by the variable sampling interval and optimization of the average cost per unit of time. The paper considers an…

Abstract

Purpose

The purpose of this paper is to develop a cost model by the variable sampling interval and optimization of the average cost per unit of time. The paper considers an economic–statistical design of the X̅ control charts under the Burr shock model and multiple assignable causes were considered and compared with three types of prior distribution for the mean shift parameter.

Design/methodology/approach

The design of the modified X̅ chart is based on the two new concepts of adjusted average time to signal and average number of false alarms for X̅ control chart under Burr XII shock model with multiple assignable causes.

Findings

The cost model was examined through a numerical example, with the same cost and time parameters, so the optimal of design parameters were obtained under uniform and non-uniform sampling schemes. Furthermore, a sensitivity analysis was conducted in a way that the variability of loss cost and design parameters was evaluated supporting the changes of cost, time and Burr XII distribution parameters.

Research limitations/implications

The economic–statistical model scheme of X̅ chart was developed for the Burr XII distributed with multiple assignable causes. The correlated data are among the assumptions to be examined. Moreover, the optimal schemes for the economic-statistic chart can be expanded for correlated observation and continuous process.

Practical implications

The economic–statistical design of control charts depends on the process shock model distribution and due to difficulties from both theoretical and practical aspects; one of the proper alternatives may be the Burr XII distribution which is quite flexible. Yet, in Burr distribution context, only one assignable cause model was considered where more realistic approach may be to consider multiple assignable causes.

Originality/value

This study presents an advanced theoretical model for cost model that improved the shock model that presented in the literature. The study obviously indicates important evidence to justify the implementation of cost models in a real-life industry.

Details

International Journal of Quality & Reliability Management, vol. 35 no. 9
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 6 March 2017

Chung-Ho Chen and Chao-Yu Chou

The quality level setting problem determines the optimal process mean, standard deviation and specification limits of product/process characteristic to minimize the expected total…

Abstract

Purpose

The quality level setting problem determines the optimal process mean, standard deviation and specification limits of product/process characteristic to minimize the expected total cost associated with products. Traditionally, it is assumed that the product/process characteristic is normally distributed. However, this may not be true. This paper aims to explore the quality level setting problem when the probability distribution of the process characteristic deviates from normality.

Design/methodology/approach

Burr developed a density function that can represent a wide range of normal and non-normal distributions. This can be applied to investigate the effect of non-normality on the studies of statistical quality control, for example, designs of control charts and sampling plans. The quality level setting problem is examined by introducing Burr’s density function as the underlying probability distribution of product/process characteristic such that the effect of non-normality to the determination of optimal process mean, standard deviation and specification limits of product/process characteristic can be studied. The expected total cost associated with products includes the quality loss of conforming products, the rework cost of non-conforming products and the scrap cost of non-conforming products.

Findings

Numerical results show that the expected total cost associated with products is significantly influenced by the parameter of Burr’s density function, the target value of product/process characteristic, quality loss coefficient, unit rework cost and unit scrap cost.

Research limitations/implications

The major assumption of the proposed model is that the lower specification limit must be positive for practical applications, which definitely affects the space of feasible solution for the different combinations of process mean and standard deviation.

Social implications

The proposed model can provide industry/business application for promoting the product/service quality assurance for the customer.

Originality/value

The authors adopt the Burr distribution to determine the optimum process mean, standard deviation and specification limits under non-normality. To the best of their knowledge, this is a new method for determining the optimum process and product policy, and it can be widely applied.

Details

Engineering Computations, vol. 34 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 13 March 2009

N. Ahmad, M.G.M. Khan, S.M.K. Quadri and M. Kumar

The purpose of this research paper is to discuss a software reliability growth model (SRGM) based on the non‐homogeneous Poisson process which incorporates the Burr type X…

Abstract

Purpose

The purpose of this research paper is to discuss a software reliability growth model (SRGM) based on the non‐homogeneous Poisson process which incorporates the Burr type X testing‐effort function (TEF), and to determine the optimal release‐time based on cost‐reliability criteria.

Design/methodology/approach

It is shown that the Burr type X TEF can be expressed as a software development/testing‐effort consumption curve. Weighted least squares estimation method is proposed to estimate the TEF parameters. The SRGM parameters are estimated by the maximum likelihood estimation method. The standard errors and confidence intervals of SRGM parameters are also obtained. Furthermore, the optimal release‐time determination based on cost‐reliability criteria has been discussed within the framework.

Findings

The performance of the proposed SRGM is demonstrated by using actual data sets from three software projects. Results are compared with other traditional SRGMs to show that the proposed model has a fairly better prediction capability and that the Burr type X TEF is suitable for incorporating into software reliability modelling. Results also reveal that the SRGM with Burr type X TEF can estimate the number of initial faults better than that of other traditional SRGMs.

Research limitations/implications

The paper presents the estimation method with equal weight. Future research may include extending the present study to unequal weight.

Practical implications

The new SRGM may be useful in detecting more faults that are difficult to find during regular testing, and in assisting software engineers to improve their software development process.

Originality/value

The incorporated TEF is flexible and can be used to describe the actual expenditure patterns more faithfully during software development.

Details

Journal of Modelling in Management, vol. 4 no. 1
Type: Research Article
ISSN: 1746-5664

Keywords

Article
Publication date: 13 December 2017

Ou Xie, Boquan Li and Qin Yan

This paper aims to develop a novel type of bionic underwater robot (BUR) with multi-flexible caudal fins. With the coordinate movement of multi-caudal fins, BUR will combine the…

Abstract

Purpose

This paper aims to develop a novel type of bionic underwater robot (BUR) with multi-flexible caudal fins. With the coordinate movement of multi-caudal fins, BUR will combine the undulation propulsion mode of carangiform fish and jet propulsion mode of jellyfish together organically. The use of Computational Fluid Dynamics (CFD) and experimental method helps to reveal the effect of caudal fin stiffness and motion parameters on its hydrodynamic forces.

Design/methodology/approach

First, the prototype of BUR was given by mimicking the shape and propulsion mechanism of both carangiform fish and jellyfish. Besides, the kinematics models in both undulation and jet propulsion modes were established. Then, the effects of caudal fin stiffness on its hydrodynamic forces were investigated based on the CFD method. Finally, an experimental set-up was developed to test and verify the effects of the caudal fin stiffness on its hydrodynamic forces under different caudal fin actuation frequency and amplitude.

Findings

The results of this paper demonstrate that BUR with multi-flexible caudal fins combines the hydrodynamic characteristics of undulation and jet propulsion modes. In addition, the caudal fin with medium stiffness can generate larger thrust force and reduce the reactive power.

Practical implications

This paper implies that robotic fish can be equipped with both undulation and jet propulsion modes to optimize the swimming performance in the future.

Originality/value

This paper provides a BUR with multi-propulsion modes, which has the merits of high propulsion efficiency, high acceleration performance and overcome the head shaken problem effectively.

Details

Industrial Robot: An International Journal, vol. 45 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 6 March 2009

Wisley Sales, Marcelo Becker, Clovis S. Barcellos, Jánes Landre, John Bonney and Emmanuel O. Ezugwu

The purpose of this paper is to evaluate the performance of cutting fluid applied by minimum quantity technique when milling AISI 4140 steel with TiAlN coated cemented carbide…

Abstract

Purpose

The purpose of this paper is to evaluate the performance of cutting fluid applied by minimum quantity technique when milling AISI 4140 steel with TiAlN coated cemented carbide inserts.

Design/methodology/approach

The vegetable oil based cutting fluid evaluated was applied through a nozzle at the centre of the tool holder under vaporized conditions with a flow rate between 0 (dry cutting) and 200 ml/h, at 50 ml/h increments. Tool wear (based on maximum flank wear, VBmax), surface roughness parameters (Ra and Rt) and burr formation (length of burr, h) were recorded and evaluated. Scanning electron microscope images and energy dispersive X‐ray analysis of the worn tools show adhesion as the dominant wear mechanism.

Findings

Encouraging tool performance was recorded when milling AISI 4140 steel due to improved lubrication and cooling at the cutting interfaces. Increase in cutting fluid flow rate improves tool life with gradual reduction of the surface roughness parameters and negligible influence on the burr length generated.

Practical implications

Results can be immediately applied on the shop floor.

Originality/value

The results show the improvement in tool wear after increase of the flow rate of the cutting fluid, applied by minimum quantity technique.

Details

Industrial Lubrication and Tribology, vol. 61 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 November 2015

Noel Campbell and Marcus Witcher

The purpose of this paper is to demonstrate that an implication of Holcombe’s (2002) model is a “revolution trap.” This paper extends Holcombe’s model adding Klein’s concept of…

Abstract

Purpose

The purpose of this paper is to demonstrate that an implication of Holcombe’s (2002) model is a “revolution trap.” This paper extends Holcombe’s model adding Klein’s concept of entrepreneurship as judgment concerning the use of heterogeneous political capital. The authors use the case of the USA presidential election of 1800 to demonstrate the utility of the extension, and to discuss how political entrepreneurship served to prevent a revolution trap. The political entrepreneurship of 1800 established the precedent of peaceful transition of power in the USA, which opened the door to the rapid economic development of the early nineteenth century.

Design/methodology/approach

This is a historical case study using letters, newspapers, pamphlets, and other pieces of empirical evidence to highlight an important moment of political entrepreneurship.

Findings

Many contemporary observers predicted that the USA would devolve into continuous revolution, which the authors argue Holcombe’s (2002) model predicts. However, political entrepreneurship ended the revolutionary period in the former British North America. Moreover, the political entrepreneurship ending the election crisis established the precedent of peaceful political succession. This precedent comparatively elevated the returns of productive, market entrepreneurship (Baumol, 1990). As a result, the USA experiences a prolonged period of entrepreneurially driven economic growth.

Originality/value

To the authors knowledge, no one has developed the implication of a “revolution trap” from Holcombe’s (2002) model, nor has anyone applied Klein’s (2008) model to extend Holcombe’s model of political entrepreneurship. Although the disputed presidential election of 1800 has been extensively researched, no one has analyzed the election and its resolution from the perspective of political entrepreneurship.

Details

Journal of Entrepreneurship and Public Policy, vol. 4 no. 3
Type: Research Article
ISSN: 2045-2101

Keywords

Article
Publication date: 1 February 2004

Takashi Yagi

This paper describes the development of a variety of robot welding and grinding systems. Also discusses the benefits of running arc welding cables within the body of the robot and…

Abstract

This paper describes the development of a variety of robot welding and grinding systems. Also discusses the benefits of running arc welding cables within the body of the robot and the use of a computer controlled welder. Also covers digitally controlled spot welding and communication with a supervisory computer. Finally, discusses de‐burring and the opportunities for further development in this area.

Details

Industrial Robot: An International Journal, vol. 31 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

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