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Due to the enormous increase in economic development, structural steel material gives an advantage for the construction of stadiums, factories, bridges and cities building design. The purpose of this study is to investigate the behaviour of bending, buckling and torsion for I-beam steel section with and without web opening using non-linear finite element analysis.

The control model was simulated via LUSAS software with the four main parameters which included opening size, layout, shape and orientation. The analysis used a constant beam span which is 3.5 m while the edge distance from the centre of the opening to the edge of the beam is kept constant at 250 mm at each end.

The analysis results show that the optimum opening size obtained is 0.65 D while optimum layout of opening is Layout 1 with nine web openings. Under bending behaviour, steel section with octagon shapes of web opening shows the highest yield load, yield moment and thus highest structural efficiency as compared to other shapes of openings. Besides, square shape of web opening has the highest structural efficiency under buckling behaviour. The lower buckling load and buckling moment contribute to the higher structural efficiency.

Further, the square web opening with counter clockwise has the highest structural efficiency under torsion behaviour.

Recently, this steel section has found increasing popularity in residential, industrial and commercial buildings with their high load-carrying capacity due to the nature of high strength to weight ratio properties. However, the rise on the price of steel section should be more emphasized; therefore, the optimization in steel section design is needed to overcome the issue of material cost. As such, tapered steel sections save on material use, while the introduction of web openings allows the placement of mechanical and electrical services, plumbing and also aesthetic design considerations.

The purpose of this study is to investigate the lateral torsional buckling behavior of a tapered steel section with an ellipse-shaped opening by analyzing its structural parameters. To achieve this, the finite element analysis (FEA) of the section is modeled using LUSAS software, which allows for a detailed analysis of the section's behavior under varying loads and conditions. It involves the variation in web opening size, opening layout, opening rotation angle and the tapering ratio. Eigenvalue buckling analysis is adopted to know the parametric effects of each 108 model. The size of opening varies from 0.2 to 0.5 d of the total depth where the opening located. There are three type of layouts applied in this study, which are the layouts A, B and C. There are three types of rotation angles for the ellipse-shaped opening, including the non-rotated vertical opening and two additional types formed by rotating the opening 45 degrees clockwise and counterclockwise around the center-point of the ellipse. A fixed-free boundary condition was applied, resulting in a simulation of a cantilever beam. The models are fixed at one end with a larger depth, and free at the other end with a smaller depth. Loading condition is an application of 10 kN/m uniform distributed load in the direction of gravity along the mid-span of the top flange.

It is observed that the model 82 with Layout A, tapering ratio 0.3, opening size 0.5 d and opening rotated in 45 degree anti-clockwise direction results in the highest structural efficiency among the 108 models. Therefore, the buckling moment of model 82 is 1,013.08 kNm with structural efficiency of 481.26, which shows an increase of 3.17% compared to the controlled model.

The FEA results shows a significant increase in ductility and stiffness of the tapered steel section with elipse shape opening and consequently changes in the behaviour of yield point.

The purpose of this study was to introduce three-dimensional printing (3DP) of functionally graded sandwich foams (FGSFs). This work was continued by predicting the mechanical buckling and free vibration behavior of 3DP FGSFs using experimental and numerical analyses.

Initially, hollow glass microballoon-reinforced high-density polyethylene-based polymer composite foams were developed, and these materials were extruded into their respective filaments. These filaments are used as feedstock materials in fused filament fabrication based 3DP for the development of FGSFs. Scanning electron microscopy analysis was performed on the freeze-dried samples to observe filler sustainability. Furthermore, the density, critical buckling load (P_cr), natural frequency (f_n) and damping factor of FGSFs were evaluated. The critical buckling load (P_cr) of the FGSFs was estimated using the double-tangent method and modified Budiansky criteria.

The density of FGSFs decreased with increasing filler percentage. The mechanical buckling load increased with the filler percentage. The natural frequency corresponding to the first mode of the FGSFs exhibited a decreasing trend with an increasing load in the pre-buckling regime and an increase in post-buckled zone, whereas the damping factor exhibited the opposite trend.

The current research work is valuable for the area of 3D printing by developing the functionally graded foam based sandwich beams. Furthermore, it intended to present the buckling behavior of 3D printed FGSFs, variation of frequency and damping factor corresponding to first three modes with increase in load.

It is generally known that the perforated section such as the castellated section is good to sustain distributed loads but inadequate to sustain highly concentrated loads. Therefore, it is possible to design the opening in a different arrangement of web opening to achieve section efficiency, thus improving the strength and torsional behaviour of the section with web opening. This study aims to focus on the finite element analysis of I-beam with and without openings in steel section dominated to lateral-torsional buckling behaviour.

In this work, the analysis of different sizes, shapes and arrangements of web opening is performed by using LUSAS application to conduct numerical analysis on lateral-torsional buckling behaviour. This involves three diameter sizes of web opening, five types of opening shapes and two criteria of the model.

The section with c-hexagon web opening was placed about 200-mm centre to centre and 100-mm edge distance, contribute to 7.26% increase of buckling capacity. For the section with 150-mm centre to centre and 50-mm edge distance, the occurrence of local buckling contributes to decrease of lateral buckling section capacity to 19.943 kNm, where pure lateral-torsional buckling mostly occurred because of prevented section. Besides that, the web opening diameter was also analysed. The web crippling was observed because of the increase of opening diameter from 0.67 to 0.80 D.

This contributes to a decrease in buckling capacity as figured in the contour of the deformed shape. For Model 1, an increase of buckling capacity (31.46%) is observed when the opening diameter are changed from 0.67 to 0.80 D.

With the vast advancement of structural steel properties over the recent decades, structural steel has become the dominate material for the construction of bridges, stadiums, factories and high rise buildings. This paper aims to present the study of structural behaviour and efficiency of tapered steel section with elliptical perforation under shear loading conditions.

The effect of various elliptical perforation configurations such as tapering ratio, perforation size, perforation orientation and perforation layout on the shear behaviour of tapered steel section has been investigated by using finite element method. A total of 112 models are simulated via LUSAS software.

It has been found that the most efficient model is the tapered steel section with tapering ratio of 0.3 and vertical elliptical perforation of 0.2 times the section depths which are arranged in Layout 3. The most efficient model has a shear efficiency of 1,094.35 kN, which is 4.12% less than the tapered steel section without perforation, but it could achieve a 0.32% of weight reduction.

The smaller tapering ratio and perforation size contributed to the higher shear buckling capacity and efficiency for the elliptical perforated tapered steel section.

Various designs of corrugated webs include trapezoidal, sinusoidal, triangular and rectangular profiles. The increasing use of curved plates has prompted the creation of I-sections made of steel with a corrugated web design. This study aims to examine the effectiveness of an I-beam steel section that features a perforated-triangular web profile.

In the current study, finite element analysis was conducted on corrugated-perforated steel I-sections using ANSYS software. The study focused on inspecting the design of the perforations, including their shape (circle, square, hexagon, diamond and octagon), size of perforations (80 mm, 100 mm and 120 mm) and layout (the position of web perforation), as well as examining the geometric properties of the section in term of bending, lateral torsional buckling, torsion and shear behavior.

The study revealed that perforations with diamond, circle and hexagon shapes exhibit good performance, whereas the square shape performs poorly. Moreover, the steel section’s performance decreases with an increase in perforation size, regardless of loading conditions. In addition, the shape of the web perforations can also influence its stress distribution. For example, diamond-shaped perforations have been found to perform better than square-shaped perforations in terms of stress distribution and overall performance. This was because of their ability to distribute stress more evenly and provide greater support to the surrounding material. The diagonal alignment of the diamond shape aligns with principal stress directions, allowing for efficient load transfer and reduced stress concentrations. Additionally, diamond-shaped perforations offer a larger effective area, better shear transfer and improved strain redistribution, resulting in enhanced structural integrity and increased load-carrying capacity.

Hence, the presence of lateral-torsional buckling and torsional loading conditions significantly impacts the performance of corrugated-perforated steel I-sections.

Nowadays, residential buildings have become increasingly important due to the growing communities. The purpose of this study is to investigate the behavior of a steel structural framing system that incorporates lightweight load-bearing walls and slabs, and to compare the weight of materials used in cold-formed and hot-finished steel structural systems for affordable housing.

Four types of models consisting of 243 members were simulated. Model 1 is a cold-formed steel structural framing system, while Model 2 is a hot-finished steel structural framing system. Both Models 1 and 2 use lightweight wall panels and lightweight composite slabs. Models 3 and 4 are made with brick walls and precast reinforced concrete systems, respectively. These structures use different wall and slab materials, namely, brick walls and precast reinforced concrete. The analysis includes bending behavior, buckling resistance, shear resistance and torsional rotation analysis.

This study found that using thinner steel sections can increase the deflection value. Meanwhile, increasing member length and the ratio of slenderness will decrease buckling resistance. As the applied load increases, buckling deformation also increases. Furthermore, decreasing shear area causes a reduction in shear resistance. Thicker sections and the use of lightweight materials can decrease the torsional rotation value.

The weight comparison of the steel structures shows that Model 1, which is a cold-formed steel structure with lightweight wall panels and lightweight composite slabs, is the most suitable model due to its lightweight and affordability for housing. This model can also be used as a reference for the optimal design of modular structural framing using cold-formed steel materials in the field of civil engineering and as a promotional tool.

The present paper aims at the multi-objective optimization of a reentrant hexagonal cell auxetic structure. In addition, a parametric analysis will be carried out to verify how each of the design factors impact each of the responses.

The multi-objective optimization of five different responses of an auxetic model was considered: mass, critical buckling load under compression effort, natural frequency, Poisson's ratio and failure load. The response surface methodology was applied, and a new meta-heuristic of optimization called the multi-objective Lichtenberg algorithm was applied to find the optimized configuration of the model. It was possible to increase the failure load by 26.75% in compression performance optimization. Furthermore, in the optimization of modal performance, it was possible to increase the natural frequency by 37.43%. Finally, all 5 responses analyzed simultaneously were optimized. In this case, it was possible to increase the critical buckling load by 42.55%, the failure load by 28.70% and reduce the mass and Poisson's ratio by 15.97 and 11%, respectively. This paper addresses something new in the scientific world to date when evaluating in a multi-objective optimization problem, the compression and modal performance of an auxetic reentrant model.

It was possible to find multi-objective optimized structures. It was possible to increase the critical buckling load by 42.82%, and the failure load in compression performance by 26.75%. Furthermore, in the optimization of modal performance, it was possible to increase the natural frequency by 37.43%, and decrease the mass by 15.97%. Finally, all 5 responses analyzed simultaneously were optimized. In this case, it was possible to increase the critical buckling load by 42.55%, increase the failure load by 28.70% and reduce the mass and Poisson's ratio by 15.97 and 11%, respectively.

There is no work in the literature to date that performed the optimization of 5 responses simultaneously of a reentrant hexagonal cell auxetic structure. This paper also presents an unprecedented statistical analysis in the literature that verifies how the design factors impact each of the responses.

The lightweight design of aircraft seats can significantly improve fuel efficiency and reduce greenhouse gas emissions. Metal additive manufacturing (MAM) can produce lightweight topology-optimized designs with improved performance, but limited build volume restricts the printing of large components. The purpose of this paper is to design a lightweight aircraft seat leg structure using topology optimization (TO) and MAM with build volume restrictions, while satisfying structural airworthiness certification requirements.

TO was used to determine a lightweight conceptual design for the seat leg structure. The conceptual design was decomposed to meet the machine build volume, a detailed CAD assembly was designed and print orientation was selected for each component. Static and dynamic verification was performed, the design was updated to meet the structural requirements and a prototype was manufactured.

The final topology-optimized seat leg structure was decomposed into three parts, yielding a 57% reduction in the number of parts compared to a reference design. In addition, the design achieved an 8.5% mass reduction while satisfying structural requirements for airworthiness certification.

To the best of the authors’ knowledge, this study is the first paper to design an aircraft seat leg structure manufactured with MAM using a rigorous TO approach. The resultant design reduces mass and part count compared to a reference design and is verified with respect to real-world aircraft certification requirements.

The purpose of this study is to investigate a new and innovative sandwich material evaluating its capability for use in space habitat structural components in deployable and foldable configurations. The main habitat requirements were considered in the preliminary design of a typical space outpost, proposing a preliminary architecture.

The stiffness properties of the innovative sandwich (MAdFlex ®) were evaluated using numerical and experimental investigations. Four-point bending tests were performed for complete sandwich characterization. Numerical FE simulations were performed using typical material properties and performance. The application to a space habitat main structure as a basic material has also been discussed and presented.

MAdFlex basic stiffness performances have been determined considering its double behavior: sufficiently stiff if loaded in a specific direction, flexible if loaded in the opposite direction and enhanced folding performance. Successful application to a typical space habitat confirms the validity and convenience of such a material in designing alternative structures.

The innovative material demonstrates wide potential for structural application and design in demanding space situations under operating conditions and in stored ones at launch.

Several simple deployable structural components can be designed and optimized both for the space environment and for the more traditional terrestrial applications.

Simplification in structural design can be derived from deployable low-weight items.

Innovative customized material in sandwich configuration has been proposed and investigated with the aim to demonstrate its potentiality and validity in alternative design architecture.