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Article
Publication date: 1 August 2015

Mohammad Abdul Jalil, Rabindra Chandra Sinha, A.K.M. Mahabubuzzaman, Md. Milon Hossain and Mohammad Arafat Idris

A study is performed on the properties of jute-pineapple leaf fiber (PALF) blended yarn and 100% jute yarn. The jute-PALF blend ratios of two counts of yarn (5 and 7 lbs/spy) are…

Abstract

A study is performed on the properties of jute-pineapple leaf fiber (PALF) blended yarn and 100% jute yarn. The jute-PALF blend ratios of two counts of yarn (5 and 7 lbs/spy) are 70:30 and 80:20 respectively. The physical properties of the blended yarns such as load at break, strain at break, tenacity at break, tensile modulus and quality ratio are tested and measured. It is observed from the test results that the physical properties of the blended yarns are better than those of the 100% jute yarn. The experimental results also show that the physical and structural properties of the blended yarn changes with the increase of PALF in the blend ratio. So the blending of PALF has a positive impact on yarn properties. Another study is done, in which it is found that surface appearance properties like color strength (K/S value) and whiteness, yellowness and brightness indices of the blended yarns are almost the same as those of the jute yarn due to the blending of jute-PALF. Therefore, the blending ratio does not cause any notable changes in the natural color of the jute yarn.

Details

Research Journal of Textile and Apparel, vol. 19 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 8 March 2024

Georgy Sunny and T. Palani Rajan

The purpose of the study is to optimize the blending ratio of Arecanut and cotton fibers to create yarn with the best quality for various applications, particularly home…

Abstract

Purpose

The purpose of the study is to optimize the blending ratio of Arecanut and cotton fibers to create yarn with the best quality for various applications, particularly home furnishings. The study aims to determine the effect of different blend ratios on the physical and mechanical properties of the yarn.

Design/methodology/approach

The study involves blending Arecanut and cotton fibers in various ratios (90:10, 75:25, 50:50, 25:75 and 10:90) at two different yarn counts (10/1 and 5/1). Various physical and mechanical properties of the blended yarn are analyzed, including unevenness, coefficient of mass variation (cvm%), imperfection, hairiness, breaking strength, elongation, tenacity and breaking work.

Findings

The research findings suggest that the blend ratio of 10:90 (10% cotton and 90% Arecanut fiber) produced the best results in terms of physical and mechanical properties for both yarn counts. This blend ratio resulted in reduced unevenness, cvm% and imperfection, while also exhibiting good mechanical properties such as breaking strength, elongation, tenacity and breaking work. The blend with a higher concentration of cotton generally showed better properties due to the coarseness of Arecanut fiber. As the goal of the study was to determine the best blend ratio that included the most Arecanut fiber based on its physical and mechanical properties, which is suitable for home furnishing applications, 75:25 Areca cotton blend ratio of yarn count 5/1 proved to be the best.

Research limitations/implications

The study acknowledges that Arecanut fiber must be blended with other commercially used fibers like cotton due to its coarseness. While the study provides insights into optimizing blend ratios for home furnishings and packaging, further research may be needed to make the material suitable for clothing applications.

Practical implications

The research has practical implications for industries interested in utilizing Arecanut and cotton blends for various applications, such as home furnishings and packaging materials. It suggests that specific blend ratios can result in yarn with desirable properties for these purposes.

Social implications

The study mentions that the increased use of Arecanut fibers can benefit the growers of Arecanut, potentially providing economic opportunities for communities engaged in Arecanut farming.

Originality/value

The research explores the utilization of Arecanut fibers, an underutilized resource, in combination with cotton to create sustainable yarn. It assesses various blend ratios and their impact on yarn properties, contributing to the understanding of eco-friendly textile materials.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 18 November 2019

Xinjin Liu, Xuzhong Su, Juan Song and Yafang Zhang

Due to the excellent functionality of graphene, the research on fiber modification by graphene has been receiving more and more attentions recently, and many research findings…

Abstract

Purpose

Due to the excellent functionality of graphene, the research on fiber modification by graphene has been receiving more and more attentions recently, and many research findings have been conducted. However, the purpose of this paper is to focus on the fiber modification method and corresponding modified fiber properties, but the research on processing of the modified fiber, especially the textile process, is little. Therefore, in the paper, the properties of one kind of textile GN fiber and the spinning method of the GN fiber blend yarn and the functionalities of corresponding fabric are studied.

Design/methodology/approach

In the paper, the properties of nylon fiber modified by graphene (GN) were studied first. Then, according to the tested results, one new blending process of the GN fiber and cotton fiber was given, and corresponding properties of the blend yarns were tested and analyzed. Finally, the knitted fabrics were produced using the spun blend yarns, and the antibacterial property, electromagnetic shielding property, anti-ultraviolet performance, anti-static performance and conventional mechanical, and appearance thermal-wet comfort properties were tested and comparatively analyzed.

Findings

The tested results showed that the functionality of all fabrics was effective due to the addition of the graphene in the fiber, especially the antibacterial property. With the increasing of the GN fiber in the blend yarns, the functionality of all fabrics was also increased first and then achieved stability.

Originality/value

One new blending process of the GN fiber and cotton fiber was given. In the spinning, the combed cotton sliver was produced first, and then was torn into small parts of combed cotton sliver fiber by hand. Then, the treated GN fibers and cotton fibers were mixed for the first time, and corresponding GN/C carding sliver was produced. In this blend processing, the mixed cotton fiber was used to improve the sliver processing of the GN fiber. Then, in the drawing process, the required number of GN/C carding sliver and combed cotton sliver were fed simultaneously, and GN fibers and cotton fibers were mixed for the second time, and corresponding four kinds of GN/JC blend yarns were produced. In this blend processing, the mixed cotton fiber was used to regulate the blending ratio.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 19 March 2020

Xinjin Liu, Xinxin Yan, Xuzhong Su and Juan Song

With the popularization of electronic products, the electromagnetic radiation pollution has been the fourth largest pollution after water, air and noise pollution. Therefore…

Abstract

Purpose

With the popularization of electronic products, the electromagnetic radiation pollution has been the fourth largest pollution after water, air and noise pollution. Therefore, electromagnetic shielding property of textiles is attracting more attention. In this paper, the properties of electromagnetic shielding yarns and fabrics were studied.

Design/methodology/approach

Ten kinds of yarn, stainless steel short fiber and polyester blend yarn with three different blending ratios T/S 90/10, T/S 80/20 and T/S 70/30, stainless steel short fiber, polyester and cotton blend yarn with blending ratio C/T/S 35/35/30, core-spun yarn with one 30 um stainless steel filament C/T28tex/S(30 um), core-spun yarn with two 15 um stainless steel filaments (C/T28tex/S(15 um)/S(15 um)), twin-core-spun yarn with one 30 um stainless steel filament and one 50D spandex filament C/T28tex/S(30 um)/SP(50D), sirofil wrapped yarn with one 30 um stainless steel filament feeding from left S(30 um)+C/T28tex, sirofil wrapped yarn with one 30 um stainless steel filament feeding from right C/T28tex+S(30 um), sirofil wrapped yarn with two 15 um stainless steel filaments feeding from two sides S(15 um)+C/T28tex+ S(15 um), were spun. The qualities of spun yarns were measured. Then, for analyzing the electromagnetic shielding properties of fabrics made of different spun yarns, 20 kinds of fabrics were woven.

Findings

The tested results show that comparing to the T/S 80/20 blend yarn, the resistivity of composite yarns with the same ratio of the stainless steel filament is smaller. The possible reason is that comparing to the stainless steel short fiber, the conductivity of stainless steel filament is better because of the continuous distribution of stainless steel in the filament. Comparing with the core-spun yarn, the conductivity of the sirofil wrapped yarn is a little better. Comparing to the fabric woven by the blend yarn, the electromagnetic shielding of the fabric woven by the composite yarn is better, and comparing to the fabric woven by the core-spun yarn, the electromagnetic shielding of the fabric woven by the sirofil yarn is a little better. The possible reason is that the conduction network can be produced by the stainless steel filament wrapped on the staple fiber yarn surface in the fabric, and the electromagnetic wave can be transmitted in the network.

Originality/value

In this paper, the properties of electromagnetic shielding yarns and fabrics were studied. Ten kinds of yarn, including three stainless steel short fiber and polyester blend yarns, one stainless steel short fiber, polyester and cotton blend yarn, two core-spun yarns, one twin-core-spun yarn, three sirofil wrapped yarn, were spun. Then, for analyzing the electromagnetic shielding properties of fabrics made of different spun yarns, 20 kinds of fabrics were woven. The effects of fabric warp and weft densities, fabric structures, yarn kinds, yarn distributions in the fabric on electromagnetic shielding were analyzed.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 4 April 2019

Esin Sarıoğlu

The purpose of this paper is to compare the bursting strength, bursting distension, air permeability and wale wise wicking rate properties of recycled polyester (r-PET) and virgin…

Abstract

Purpose

The purpose of this paper is to compare the bursting strength, bursting distension, air permeability and wale wise wicking rate properties of recycled polyester (r-PET) and virgin polyester (v-PET) raw materials from which single jersey knitted fabric samples are manufactured. Meanwhile, numerical optimization method was used in predetermined parameters to determine the optimum r-PET and v-PET blend ratio and yarn manufacturing technology. In the optimization analysis, the average values of the important yarn and fabric properties inspected were taken as a target according to the 50 percent proportion of r-PET and v-PET fiber for both compact and ring yarn manufacturing technology.

Design/methodology/approach

To encourage the use of value-added textile products produced from recycling PET bottle with the focus of social responsibility is a condition that should be evaluated within the scope of waste management. The recycling of PET bottles and finding new opportunities for the uses in different field are crucial for both contributing environmental economy and conserving natural energy resources. The most important alternative ways is to use the r-PET fiber from recycling PET bottle in textile industry. In this study, 19.7 tex r-PET/cotton and v-PET/cotton-blended compact and ring spun yarns were produced at different blending ratios at the same production parameters.

Findings

Results showed that blend type, blend ratio and yarn manufacturing technology have statistical significance effect on bursting strength and air permeability. Besides, it was found that blend type has no significance on wale wise wicking rate unlike other parameters. Optimization analysis indicated that single jersey knitted fabric with v-PET/CO 58.62/41.38 percent compact yarn had higher desirability with the value of 0.72.

Originality/value

At the present time, r-PET fiber is blended in small amount (approximately 5–15 percent blend ratio) with both cotton and polyester together. In addition, it is possible using different fiber blend types instead of cotton and polyester according to the usage area. The most important question is to determine the amount of r-PET proportion. In other words, both optimum yarn/fabric quality parameters should be ensured and at the same time life cycle of the apparels should not be short when the optimum r-PET proportion is taken into consideration.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 3 June 2024

Duygu Yavuzkasap Ayakta, Şule Altun Kurtoğlu and Demet Yilmaz

Wool fiber is accepted as one of the natural and renewable sources and has been used in the apparel and textile industry since ancient times. However, wool fiber has the highest…

Abstract

Purpose

Wool fiber is accepted as one of the natural and renewable sources and has been used in the apparel and textile industry since ancient times. However, wool fiber has the highest global warming potential value among conventional fibres due to its high land use and high methane gas generation. This study aimed to recycle the wool fabric wastes and also to create a mini eco-collection by using the produced yarns.

Design/methodology/approach

This manuscript aimed to evaluate the fabric wastes of a woolen fabric producer company. Fabric wastes were opened with two different opening systems and fiber properties were determined. First, conventional ring yarns were produced in the company’s own spinning mill by mixing the opened fibres with the long fiber wastes of the company. In addition, opening wastes were mixed with different fibres (polyester, long wool waste, and Tencel fibres) between 25% and 70% in the short-staple yarn spinning mill and used in the production of conventional ring and OE-rotor yarns. Most of the yarns contained waste fibres at 50%. Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained and fabric properties were examined. Also, a fabric collection was created. A life cycle assessment (LCA) was made for one of the selected yarns.

Findings

At the end of the study, it was determined that it was possible to produce yarn and fabric samples from fiber blends containing high waste fiber ratios beyond 50%. All the woven fabric samples produced from conventional ring and OE-rotor yarns gave higher breaking, tearing and stitch slip strength values in the weft and warp direction than limit quality values of the company. In addition, abrasion resistance and WIRA steam stability properties of the fabric samples were also sufficient. Environmental analysis of the recycling of the wastes showed a possible decrease of about 9940034.3 kg CO2e per year in the global warming potential. In addition, fiber raw material expenses reduced yarn production cost about 50% in case of opened fabric waste usage. However, due to insufficient pilling resistance results, it was decided to evaluate the woven fabrics for the product groups such as shawls and blankets, where pilling resistance is less sought.

Originality/value

The original aspects of the article can be summarized under two headings. First, there are limited studies on the evaluation of wool wastes compared to cotton and polyester fibres and the number of samples examined was limited. However, this study was quite comprehensive in terms of opening type (rag and tearing), spinning systems (long and short spinning processes), fiber blends (waste 100% and blends with polyester, long wool waste and Tencel fibres) and yarn counts (coarser and finer). Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained using different colour combinations and weave types. All processes from fabric waste to product production were followed and evaluated. Life cycle assessment (LCA) and cost analysis was also done. The second unique aspect is that the problem of a real wool company was handled by taking the waste of the woolen company and a collection was created for the customer group of the company. Production was made under real production conditions. Therefore, this study will provide important findings to the research field about recycling, sustainability etc.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 August 2016

Govindan Karthikeyan, Govind Nalankilli, O L Shanmugasundaram and Chidambaram Prakash

– The purpose of this paper is to present the thermal comfort properties of single jersey knitted fabric structures made from bamboo, tencel and bamboo-tencel blended yarns.

Abstract

Purpose

The purpose of this paper is to present the thermal comfort properties of single jersey knitted fabric structures made from bamboo, tencel and bamboo-tencel blended yarns.

Design/methodology/approach

Bamboo, tencel fibre and blends of the two fibres were spun into yarns of identical linear density (30s Ne). Each of the blended yarns so produced was converted to single jersey knitted fabrics with loose, medium and tight structures.

Findings

An increase in tencel fibre in the fabric had led to a reduction in fabric thickness and GSM. Air permeability and water-vapour permeability also increased with increase in tencel fibre content. The anticipated increase in air permeability and relative water vapour permeability with increase in stitch length was observed. The thermal conductivity of the fabrics was generally found to increase with increase in the proportion of bamboo.

Research limitations/implications

It is clear from the foregoing that, although a considerable amount of work has been done on bamboo blends and their properties, still there are many gaps existing in the literature, in particular, on thermal comfort, moisture management and spreading characteristics. Thus the manuscript addresses these issues and provides valuable information on the comfort characteristics of the blended fabrics for the first time. In the evolution of this manuscript, it became apparent that a considerable amount of work was needed to fill up the gaps existing in the literature and hence this work which deals with an investigation of the blend yarn properties and comfort properties of knitted fabrics was taken up.

Originality/value

This research work is focused on the thermal comfort parameters of knitted fabrics made from 100 per cent tencel yarn, 100 per cent bamboo yarn and tencel/bamboo blended yarns of different blend ratios.

Details

International Journal of Clothing Science and Technology, vol. 28 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 10 June 2024

Burak Sari, Memik Bunyamin Uzumcu and Kubra Ozsahin

The study aimed to investigate the impact of mechanically recycled cotton fibres from pre-consumer waste, blended with virgin cotton at varying ratios, on the mechanical and…

Abstract

Purpose

The study aimed to investigate the impact of mechanically recycled cotton fibres from pre-consumer waste, blended with virgin cotton at varying ratios, on the mechanical and fastness properties of knitted fabrics.

Design/methodology/approach

Single jersey fabrics were produced using open-end rotor yarns with two different yarn counts, which were made from cotton blends obtained at three different mechanical recycled cotton blend ratios. The fabrics were then comparatively analysed for pilling resistance, bursting strength, dimensional stability, and fastness to perspiration, water, and rubbing. The investigations included fabrics made from 100% virgin cotton to determine the impact of mechanically recycled cotton fibres on the final fabric properties.

Findings

It was observed that using MR-CO at different ratios generally produced results similar to the usage properties obtained when using virgin cotton.

Originality/value

The study looked in detail at the effect of using mechanically recycled cotton (MR-CO) on the yarn properties and the mechanical and colour fastness properties of the fabrics produced using them. It was found that MR-CO has the potential to be an alternative fibre source to virgin cotton, not only mechanically but also in terms of colour fastness. Previous studies have commonly used MR-CO in fixed ratios or by incorporating various fibres into the blend. However, in this study, we determined the suitability of fabrics for their intended use by gradually increasing the MR-CO blend ratios and more clearly assessing the impact of MR-CO on fabric properties.

Details

International Journal of Clothing Science and Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 May 2005

Ali Akbar Merati and Masaaki Okamura

In this research, recycled fibres (RF) were used to produce three types of two-component yarns such as cotton covered by RF "R-C" core yarn, RF covered by cotton "C-R" core yarn

Abstract

In this research, recycled fibres (RF) were used to produce three types of two-component yarns such as cotton covered by RF "R-C" core yarn, RF covered by cotton "C-R" core yarn, and randomly blended "mixed" yarns. In the case of "R-C" and "C-R" core yarns, the core component is perfectly covered by sheath fibres and the appearance of these yarns is the same as that of yarns made with sheath fibres. The results show that "R-C" yarns are stronger than other types, while; there is no significant difference between the strength of "C-R" and "mixed" yarns. Also, the strength of all types of two-component yarns is higher than that of 100% RF yarns, while their elongation is almost as same as that of 100% cotton yarns, which are lower than that of RF yarns. Also the irregularity of all of the twocomponent core yarns is better than that of RF yarns. From the results, we conclude that, with our techniques, we can produce on a friction spinning machine two-component core yarns and blend yarns from staple fibres with acceptable appearance and tensile properties.

Details

Research Journal of Textile and Apparel, vol. 9 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 21 May 2024

Sarah Yahia, Marwa Atif Ali and Khaled Mohamed Seddik

This paper aims to produce sustainable sport-hijab or veiling using cotton and bamboo as renewable and eco-material blending with polyester. Due to the unique characteristics of…

Abstract

Purpose

This paper aims to produce sustainable sport-hijab or veiling using cotton and bamboo as renewable and eco-material blending with polyester. Due to the unique characteristics of the knitting fabrics, the research focused on constructing the proposed samples using a circular knitting technique with a French terry structure, to achieve comfort, ease of care, good appearance and sustainability in different climatic conditions.

Design/methodology/approach

The researchers formed three different knitted samples using yarn count 30/1Ne for cotton and bamboo and 70 dens for polyester yarn, using the same blending ratio of 50:50% (cotton/polyester, bamboo/ polyester and cotton/ bamboo). They tested several mechanical and physical properties (weight, thickness, air permeability, water permeability, electrostatic charges, ultraviolet protection factor, stiffness, pilling resistance and bursting strength).

Findings

Using different tools, the researchers statistically analyzed the influence of variables on sample properties, including a Chart line, ANOVA test at p-value = 0.05 and the least significant differences values to identify the effect significantly as well as demonstrate the interaction among the samples at each tested property. Finally, radar chart areas to clarify the preferable sample performance.

Originality/value

The findings declared that blending materials used significantly affected most properties of the produced samples, except for the water permeability and an electrostatic charge. Furthermore, the findings pointed out that blending (cotton or bamboo/polyester) is more efficient and desirable than blending (cotton/ bamboo). Additionally, based on radar charts analysis, the cotton/polyester knitted outperforms other blended materials samples in producing sport-hijab or veiling fabric.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

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