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1 – 10 of over 1000Duygu Yavuzkasap Ayakta, Şule Altun Kurtoğlu and Demet Yilmaz
Wool fiber is accepted as one of the natural and renewable sources and has been used in the apparel and textile industry since ancient times. However, wool fiber has the highest…
Abstract
Purpose
Wool fiber is accepted as one of the natural and renewable sources and has been used in the apparel and textile industry since ancient times. However, wool fiber has the highest global warming potential value among conventional fibres due to its high land use and high methane gas generation. This study aimed to recycle the wool fabric wastes and also to create a mini eco-collection by using the produced yarns.
Design/methodology/approach
This manuscript aimed to evaluate the fabric wastes of a woolen fabric producer company. Fabric wastes were opened with two different opening systems and fiber properties were determined. First, conventional ring yarns were produced in the company’s own spinning mill by mixing the opened fibres with the long fiber wastes of the company. In addition, opening wastes were mixed with different fibres (polyester, long wool waste, and Tencel fibres) between 25% and 70% in the short-staple yarn spinning mill and used in the production of conventional ring and OE-rotor yarns. Most of the yarns contained waste fibres at 50%. Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained and fabric properties were examined. Also, a fabric collection was created. A life cycle assessment (LCA) was made for one of the selected yarns.
Findings
At the end of the study, it was determined that it was possible to produce yarn and fabric samples from fiber blends containing high waste fiber ratios beyond 50%. All the woven fabric samples produced from conventional ring and OE-rotor yarns gave higher breaking, tearing and stitch slip strength values in the weft and warp direction than limit quality values of the company. In addition, abrasion resistance and WIRA steam stability properties of the fabric samples were also sufficient. Environmental analysis of the recycling of the wastes showed a possible decrease of about 9940034.3 kg CO2e per year in the global warming potential. In addition, fiber raw material expenses reduced yarn production cost about 50% in case of opened fabric waste usage. However, due to insufficient pilling resistance results, it was decided to evaluate the woven fabrics for the product groups such as shawls and blankets, where pilling resistance is less sought.
Originality/value
The original aspects of the article can be summarized under two headings. First, there are limited studies on the evaluation of wool wastes compared to cotton and polyester fibres and the number of samples examined was limited. However, this study was quite comprehensive in terms of opening type (rag and tearing), spinning systems (long and short spinning processes), fiber blends (waste 100% and blends with polyester, long wool waste and Tencel fibres) and yarn counts (coarser and finer). Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained using different colour combinations and weave types. All processes from fabric waste to product production were followed and evaluated. Life cycle assessment (LCA) and cost analysis was also done. The second unique aspect is that the problem of a real wool company was handled by taking the waste of the woolen company and a collection was created for the customer group of the company. Production was made under real production conditions. Therefore, this study will provide important findings to the research field about recycling, sustainability etc.
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Burak Sari, Memik Bunyamin Uzumcu and Kubra Ozsahin
The study aimed to investigate the impact of mechanically recycled cotton fibres from pre-consumer waste, blended with virgin cotton at varying ratios, on the mechanical and…
Abstract
Purpose
The study aimed to investigate the impact of mechanically recycled cotton fibres from pre-consumer waste, blended with virgin cotton at varying ratios, on the mechanical and fastness properties of knitted fabrics.
Design/methodology/approach
Single jersey fabrics were produced using open-end rotor yarns with two different yarn counts, which were made from cotton blends obtained at three different mechanical recycled cotton blend ratios. The fabrics were then comparatively analysed for pilling resistance, bursting strength, dimensional stability, and fastness to perspiration, water, and rubbing. The investigations included fabrics made from 100% virgin cotton to determine the impact of mechanically recycled cotton fibres on the final fabric properties.
Findings
It was observed that using MR-CO at different ratios generally produced results similar to the usage properties obtained when using virgin cotton.
Originality/value
The study looked in detail at the effect of using mechanically recycled cotton (MR-CO) on the yarn properties and the mechanical and colour fastness properties of the fabrics produced using them. It was found that MR-CO has the potential to be an alternative fibre source to virgin cotton, not only mechanically but also in terms of colour fastness. Previous studies have commonly used MR-CO in fixed ratios or by incorporating various fibres into the blend. However, in this study, we determined the suitability of fabrics for their intended use by gradually increasing the MR-CO blend ratios and more clearly assessing the impact of MR-CO on fabric properties.
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C. Rajesh kumar, T. Vidya, J. Kanimozhi, D. Raja, J. Balaji, M. Jayakumari and C. Prakash
Recycled fibres used as reinforcements are obtained from garment cut wastes of cotton, polyester and cotton/polyester fabrics to develop these composites. These composites are…
Abstract
Purpose
Recycled fibres used as reinforcements are obtained from garment cut wastes of cotton, polyester and cotton/polyester fabrics to develop these composites. These composites are developed by using Epoxy resin, Kaolinite, Polypropylene sheet as matrices. Reinforcements and matrices have been used in different compositions and combinations to develop these composites. The main advantages of this type of composites are to combine the different properties of different materials to obtain unique and high-performance material.
Design/methodology/approach
Garment cut wastes from apparel industries are used for various applications in various industries. Normally, garment cut wastes and recycled fibres from garment cut wastes are used in textile, furniture, carpet, paper, automobile, construction and agricultural industries in low mechanical performance applications. In this research, composites are developed by using recycled fibres obtained from garment cut wastes as reinforcement and with different types of matrices.
Findings
Technical properties like thickness, mass per unit area, Tensile strength, Flexural strength, Impact strength, Water absorbency and Scanning Electron Microscope of developed composites were tested and analyzed. The outcome of the results demonstrates that many of the composite proportions with different blend, reinforcement and matrcies show superior mechanical performances when compared with each other, and it can be recommended for many potential applications.
Originality/value
The properties of composites are dependent on the different blend proportions of recycled fibres with reinforcement and matrices. Based on the result of tensile strength, polyester/cotton fibre reinforced composites show superior strength compared to other recycled fibre reinforced samples and it can be suitably tailored further by appropriate design of different lay-up angle and orientation with the number of different preformed layers of reinforcements to suit the intended applications.
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Vadiraj Rao, N. Suresh and G.P. Arun Kumar
The majority of previous studies made on Recycled Concrete Aggregates (RCA) are limited to the utilisation of non-structural grade concrete due to unfavourable physical…
Abstract
Purpose
The majority of previous studies made on Recycled Concrete Aggregates (RCA) are limited to the utilisation of non-structural grade concrete due to unfavourable physical characteristics of RCA including the higher absorption of water, tending to increased water requirement of concrete. This seriously limits its applicability and as a result it reduces the usage of RCA in structural members. In the present study, the impact of hybrid fibres on cracking behaviour of RCA concrete beams along with the inclusion of reinforcing steel bars under two-point loading system exposed to different sustained elevated temperatures are being investigated.
Design/methodology/approach
RCA is substituted for Natural Coarse Aggregates (NCA) at 0, 50 and 100 percentages. The study involves testing of 150 mm cubes and beams of size (700 × 150 × 150) mm, i.e. with steel reinforcing bars along with the addition of 0.35% Steel fibres+ 0.15% polypropylene fibres. The specimens are being exposed to temperatures from 100° to 500°C with 100° interval for 2 h. Studies were made on the post crack analysis, which includes the measurement of crack width, crack length and load at first crack. The crack patterns were analysed in order to understand the effect of fibres and RCA at sustained elevated temperatures.
Findings
The result shows that ultimate load carrying capacity of reinforced concrete beams and load at first crack decreases with the raise in temperatures and increased percentage of RCA content in the mix. Further that 100% RCA replacement specimens showed lesser cracks when compared to the other mixes and the inclusion of fibres enhances the flexural capacity of members highlighting the importance of fibres.
Practical implications
RCA can be used for structural purposes and the study can be projected for assessing the performance of real structures with the extent of fire damage when recycled aggregates are used.
Social implications
Most of recycled materials can be used in the regular concrete which solves two problems namely avoiding the dumping of C&D waste and preventing the usage of natural aggregates. Hence the study provides sustainable option for the production of concrete.
Originality/value
The reduction in capacity of flexural members due to the utilisation of recycled aggregates can be negated by the usage of fibres. Hence improved flexural performance is observed for specimens with fibres at sustained elevated temperatures.
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Sepani Senaratne, Olivia Mirza, Gregory Lambrousis and Alessandro Fernandez-Soncini
The use of recycled aggregates (RA) has been explored to lead to a more sustainable future. The paper investigates on a sustainable concrete mix incorporating steel fibres (SF…
Abstract
Purpose
The use of recycled aggregates (RA) has been explored to lead to a more sustainable future. The paper investigates on a sustainable concrete mix incorporating steel fibres (SF) and RA to provide an alternative to traditional natural aggregate concrete for structural applications. This paper aims to explore the feasibility of combining RA and SF in structural applications in terms of strength, cost and industry perspectives.
Design/methodology/approach
A mixed research approach is established with two phases. Phase 1 aims to identify an optimum material combination that satisfies the structural strength requirements and to identify the costs in its optimum combination. Phase 2 involves qualitative interviews with key industry parties to explore their perspective and identify various enablers and barriers for this material.
Findings
The optimum combination of 30 per cent RA replacement and 0.3 SF volume content has been identified through laboratory testing. It was noted that there would be a direct additional cost because of SF addition. However, when other benefits such as reduction in transportation costs and landfill dumping fees were considered, an overall cost saving could be achieved. Consequently, the key industry practitioners’ perspectives for this material have been gathered through qualitative interviews. Several enablers and barriers were identified through these interviews.
Originality/value
Even though, there are various research attempts on improving RA for structural purpose by adding different additives, a holistic study that incorporate cost effects and the industry perspectives was lacking and is addressed in this current study. In particular, industry perspectives lead to refocus research directions and get closer to the realisation of a sustainable construction industry.
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Marjo Määttänen, Sari Asikainen, Taina Kamppuri, Elina Ilen, Kirsi Niinimäki, Marjaana Tanttu and Ali Harlin
While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while…
Abstract
Purpose
While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while recycling textile fibre. More knowledge is needed for colour management in a circular economy approach.
Design/methodology/approach
The research included the use of different dye types in a cotton dyeing process, the process for decolourizing and the results. Two reactive dyes, two direct dyes and one vat dye were used in the study. Four chemical treatment sequences were used to evaluate colour removal from the dyed cotton fabrics, namely, HCE-A, HCE-P-A, HCE-Z-P-A and HCE-Y-A.
Findings
The objective was to evaluate how different chemical refining sequences remove colour from direct, reactive and vat dyed cotton fabrics, and how they influence the specific cellulose properties. Dyeing methods and the used refining sequences influence the degree of colour removal. The highest achieved final brightness of refined cotton materials were between 71 and 91 per cent ISO brightness, depending on the dyeing method used.
Research limitations/implications
Only cotton fibre and three different colour types were tested.
Practical implications
With cotton waste, it appears to be easier to remove the colour than to retain it, especially if the textile contains polyester residues, which are desired to be removed in the textile refining stage.
Originality/value
Colour management in the CE context is an important new track to study in the context of the increasing amount of textile waste used as a raw material.
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Ida Marie Sandvik and Wendy Stubbs
The purpose of this paper is to explore the drivers, inhibitors and enablers of creating a textile-to-textile recycling system in the Scandinavian fashion industry. It…
Abstract
Purpose
The purpose of this paper is to explore the drivers, inhibitors and enablers of creating a textile-to-textile recycling system in the Scandinavian fashion industry. It investigates the technology, innovation and systemic changes required to enable circular supply chains.
Design/methodology/approach
The research study uses a qualitative, interpretivist approach, drawing on in-depth semi-structured interviews with stakeholders in the Scandinavian fashion industry.
Findings
The main inhibitors to textile-to-textile recycling systems in the Scandinavian fashion industry are: limited technology which creates a challenge for separating materials; high costs of research and development and building the supporting logistics; complexity of supply chains including the multitude of stakeholders involved in product development. The enablers are design and use of new materials, increased garment collection and collaboration. This research suggests that sorting and recycling technology can be enhanced with the use of digital technologies, as this would create transparency, traceability and automatisation.
Research limitations/implications
The research is limited by a small sample size and lack of representation of all key stakeholder groups, which limits the ability to generalise these findings. However, as an exploratory study, the findings provide insights that can be further tested in other contexts.
Originality/value
Understanding of textile-to-textile recycling is emerging both theoretically and practically, however, there is still much that is not understood. This research contributes to furthering understanding of how technology, collaboration and systemic change in the fashion industry can support opportunities for textile-to-textile recycling, thereby aligning with circular economy principles.
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Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects…
Abstract
Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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Paperboard packaging is regarded as a most ecologicallysound and environmentally friendly packaging option,with benefits in product protection, waste and disposalproperties and…
Abstract
Paperboard packaging is regarded as a most ecologically sound and environmentally friendly packaging option, with benefits in product protection, waste and disposal properties and easy recyclability. New Zealand has a paperboard packaging industry, small by international standards, manufacturing 245,000 tonnes of packaging annually. Over 100,000 tonnes of recycled fibre (25 per cent of all paper and paperboard consumed in New Zealand is recovered for recycling) are included in packaging boards for a variety of uses. New Zealand′s forest management is world‐renowned; the pulp and paper industry sources its virgin fibre requirements from plantation pine forests. The country′s major manufacturer of pulp and paperboard has developed a new pulp‐bleaching technique which avoids chlorine use. It is also 50 per cent self‐sufficient in energy generation. Packaging manufacturers are urged to avoid overpackaging and take responsibility to ensure environmental‐friendliness by suppliers of inks and coatings.
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Examines the ninth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects…
Abstract
Examines the ninth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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