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Article
Publication date: 8 August 2016

Moacir Kripka, Zacarias Chamberlain Pravia, Guilherme Fleith Medeiros and Maiga Marques Dias

Trusses constitute a fertile field to demonstrate the application of optimization techniques because of the possibility of several different configurations. Using such techniques…

Abstract

Purpose

Trusses constitute a fertile field to demonstrate the application of optimization techniques because of the possibility of several different configurations. Using such techniques allows the search for designs that minimize the use of material to safely comply with the imposed loads. Truss optimization can be classified into three categories: cross-section, shape, and topology. The purpose of this paper is to present a numerical and experimental study developed to minimize the weight of aluminum trusses, taking both the cross-sectional dimensions of the elements and the nodal coordinates as design variables.

Design/methodology/approach

Initially, several numerical computer simulations were performed with an optimization program developed by combining the displacement method and a simulated annealing optimization method. Subsequently, two aluminum trusses were selected and built in order to validate the numerical results obtained.

Findings

Experimental tests verified the excellent performance of the optimized model.

Originality/value

In addition, it was concluded that significant savings could be obtained from the application of the proposed formulation.

Details

Multidiscipline Modeling in Materials and Structures, vol. 12 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 6 September 2021

Tianqi Wang, Xu Zhou and Hongyu Zhang

The purpose of this paper is to study the wire and arc additive manufacturing (WAAM) method and path planning algorithm of truss structure parts, to realize the collision-free…

Abstract

Purpose

The purpose of this paper is to study the wire and arc additive manufacturing (WAAM) method and path planning algorithm of truss structure parts, to realize the collision-free rapid prototyping of truss structures with complex characteristics.

Design/methodology/approach

First, a point-by-point stacking strategy is proposed based on the spot-welding mode of cold metal transfer welding technology. A force analysis model of the droplet is established, which can be used to adjust the posture of the welding torch and solve the collapse problem in the WAAM process of the truss structure. The collision detection model is developed to calculate the interference size between the truss structure and the welding torch, which is used to control the offset of the welding torch. Finally, the ant colony algorithm has been used to optimize the moving path of welding torch between truss with considering the algorithm efficiency and collision avoiding and the efficiency of the algorithm is improved by discretizing the three-dimensional workspace.

Findings

A series of experiments were conducted to prove the validity of the proposed methods. The results show that the wire feeding speed, welding speed are the important parameters for controlling the WAAM process of truss parts. The inclination angle of the welding torch has an important influence on the forming quality of the truss.

Originality/value

The force analysis model of truss structure in the WAAM process is established to ensure the forming quality and a collision-free path planning algorithm is proposed to improve forming efficiency.

Details

Rapid Prototyping Journal, vol. 28 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 27 June 2022

Rong Wang, Yongxiong Chen, Xiuqian Peng, Nan Cong, Delei Fang, Xiubing Liang and Jianzhong Shang

Three-dimensional (3D) printing provides more possibilities for composite manufacturing. Composites can no longer just be layered or disorderly mixed as before. This paper aims to…

Abstract

Purpose

Three-dimensional (3D) printing provides more possibilities for composite manufacturing. Composites can no longer just be layered or disorderly mixed as before. This paper aims to introduce a new algorithm for dual-material 3D printing design.

Design/methodology/approach

A novel topology design method: solid isotropic material with penalization (SIMP) for hybrid lattice structure is introduced in this paper. This algorithm extends the traditional SIMP topology optimization, transforming the original 0–1 optimization into A–B optimization. It can be used to optimize the spatial distribution of bi-material composite structures.

Findings

A novel hybrid structure with high damping and strength efficiency is studied as an example in this work. By using the topology method, a hybrid Kagome structure is designed. The 3D Kagome truss with face sheet was manufactured by selective laser melting technology, and the thermosetting polyurethane was chosen as filling material. The introduced SIMP method for hybrid lattice structures can be considered an effective way to improve lattice structures’ stiffness and vibration characteristics.

Originality/value

The fabricated hybrid lattice has good stiffness and damping characteristics and can be applied to aerospace components.

Details

Rapid Prototyping Journal, vol. 28 no. 10
Type: Research Article
ISSN: 1355-2546

Keywords

Content available
Article
Publication date: 1 December 1998

Robert W. Messler Jr

354

Abstract

Details

Assembly Automation, vol. 18 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 2 March 2020

Yan Liang, Feng Zhao, Dong-Jin Yoo and Bing Zheng

The purpose of this paper is to describe a novel design method to construct lattice structure computational models composed of a set of unit cells including simple cubic…

Abstract

Purpose

The purpose of this paper is to describe a novel design method to construct lattice structure computational models composed of a set of unit cells including simple cubic, body-centered cubic, face-centered cubic, diamond cubic and octet cubic unit cell.

Design/methodology/approach

In this paper, the authors introduce a new implicit design algorithm based on the computation of volumetric distance field (VDF). All the geometric components including lattice core structure and outer skin are represented with VDFs in a given design domain. This enables computationally efficient design of a computational model for an arbitrarily complex lattice structure. In addition, the authors propose a hybrid method based on the VDF and parametric solid models to construct a conformal lattice structure, which is oriented in accordance with the geometric form of the exterior surface. This method enables the authors to design highly complex lattice structure, computational models, in a consistent design framework irrespective of the complexity in geometric representations without sacrificing accuracy and efficiency.

Findings

Experimental results are shown for a variety of geometries to validate the proposed design method along with illustrative several lattice structure prototypes built by additive manufacturing techniques.

Originality/value

This method enables the authors to design highly complex lattice structure, computational models, in a consistent design framework irrespective of the complexity in geometric representations without sacrificing accuracy and efficiency.

Details

Rapid Prototyping Journal, vol. 26 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 29 March 2022

Jun Yao, Ruochen Ding, Kailun Li, Baorui Du, Lu Zhao and Yixiang Yuan

The purpose of this paper is to identify the energy absorption characteristics of arch micro-strut (ARCH) lattice structure (different from traditional straight micro-strut…

Abstract

Purpose

The purpose of this paper is to identify the energy absorption characteristics of arch micro-strut (ARCH) lattice structure (different from traditional straight micro-strut lattice structure) under high-speed impact, and promote the development of special-shaped micro-strut lattice structure.

Design/methodology/approach

The study serves to study the anti-impact and energy absorption characteristics of ARCH lattice structure under different strain rates and different unit layers of lattice structure. In this paper, quasi-static compression and Hopkinson compression bar experiments are used for comparative analysis.

Findings

The results show that the ARCH lattice structure has obvious strain rate effect. When the strain rate is low, the number of layers of lattice structure has a great influence on the mechanical properties. With the increase of strain rate, the influence of the number of layers on the mechanical properties gradually weakens. So the ARCH lattice structure with fewer layers (less than five layers) should be selected as the impact energy absorbing materials at lower impact rate, while at higher impact rate, the number of layers can be selected according to the actual requirements of components or devices space size.

Originality/value

This study shows that Arch lattice structure has excellent energy absorption performance, and provides a theoretical reference for the application of ARCH lattice structure in energy-absorbing materials. ARCH lattice structure is expected to be applied to a variety of energy absorption and anti-impact components or devices, such as aircraft black box fall buffer components, impact resistant layer of bulletproof and landing buffer device.

Details

Rapid Prototyping Journal, vol. 28 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 22 June 2017

Jean-Marc Franssen and Thomas Gernay

This paper aims to describe the theoretical background and main hypotheses at the basis of SAFIR®, a nonlinear finite element software for modeling structures in fire. The paper…

2286

Abstract

Purpose

This paper aims to describe the theoretical background and main hypotheses at the basis of SAFIR®, a nonlinear finite element software for modeling structures in fire. The paper also explains how to use the software at its full extent. The discussed numerical modeling principles can be applied with other similar software.

Design/methodology/approach

Following a general overview of the organization of the software, the thermal analysis part is explained, with the basic equations and the different possibilities to apply thermal boundary conditions (compartment fire, localized fire, etc.). Next, the mechanical analysis part is detailed, including the time integration procedures and the different types of finite elements: beam, truss, shell, spring and solid. Finally, the material laws are described. The software capabilities and limitations are discussed throughout the paper.

Findings

By accommodating multiple types of finite elements and materials, by allowing the user to consider virtually any section type and to input the fire attack in multiple forms, the software SAFIR® is a comprehensive tool for investigating the behavior of structures in the fire situation. Meanwhile, being developed exclusively for its well-defined field of application, it remains relatively easy to use.

Originality value

The paper will improve the knowledge of readers (researchers, designers and authorities) about numerical modeling used in structural fire engineering in general and the capabilities of a particular software largely used in the fire engineering community.

Details

Journal of Structural Fire Engineering, vol. 8 no. 3
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 16 April 2018

Naser Safaeian Hamzehkolaei, Mahmoud Miri and Mohsen Rashki

Reliability-based design optimizations (RBDOs) of engineering structures involve complex non-linear/non-differentiable performance functions, including both continuous and…

Abstract

Purpose

Reliability-based design optimizations (RBDOs) of engineering structures involve complex non-linear/non-differentiable performance functions, including both continuous and discrete variables. The gradient-based RBDO algorithms are less than satisfactory for these cases. The simulation-based approaches could also be computationally inefficient, especially when the double-loop strategy is used. This paper aims to present a pseudo-double loop flexible RBDO, which is efficient for solving problems, including both discrete/continuous variables.

Design/methodology/approach

The method is based on the hybrid improved binary bat algorithm (BBA) and weighed simulation method (WSM). According to this method, each BBA’s movement generates proper candidate solutions, and subsequently, WSM evaluates the reliability levels for design candidates to conduct swarm in a low-cost safe-region.

Findings

The accuracy of the proposed enhanced BBA and also the hybrid WSM-BBA are examined for ten benchmark deterministic optimizations and also four RBDO problems of truss structures, respectively. The solved examples reveal computational efficiency and superiority of the method to conventional RBDO approaches for solving complex problems including discrete variables.

Originality/value

Unlike other RBDO approaches, the proposed method is such organized that only one simulation run suffices during the optimization process. The flexibility future of the proposed RBDO framework enables a designer to present multi-level design solutions for different arrangements of the problem by using the results of the only one simulation for WSM, which is very helpful to decrease computational burden of the RBDO. In addition, a new suitable transfer function that enhanced convergence rate and search ability of the original BBA is introduced.

Article
Publication date: 19 May 2021

Anshul Sharma, Pardeep Kumar, Hemant Kumar Vinayak, Raj Kumar Patel and Suresh Kumar Walia

This study aims to perform the experimental work on a laboratory-constructed steel truss bridge model on which hammer blows are applied for excitation. The vibration response…

Abstract

Purpose

This study aims to perform the experimental work on a laboratory-constructed steel truss bridge model on which hammer blows are applied for excitation. The vibration response signals of the bridge structure are collected using sensors placed at different nodes. The different damaged states such as no damage, single damage, double damage and triple damage are introduced by cutting members of the bridge. The masked noise with recorded vibration responses generates challenge to properly analyze the health of bridge structure.

Design/methodology/approach

The analytical modal properties are obtained from finite element model (FEM) developed using SAP2000 software. The response signals are analyzed in frequency domain by power spectrum and in time-frequency domain using spectrogram and Stockwell transform. Various low pass signal-filtering techniques such as variational filter, lowpass sparse banded (AB) filter and Savitzky–Golay (SG) differentiator filter are also applied to refine vibration signals. The proposed methodology further comprises application of Hilbert transform in combination with MUSIC and ESPRIT techniques.

Findings

The outcomes of SG filter provided the denoised signals using appropriate polynomial degree with proper selected window length. However, certain unwanted frequency peaks still appeared in the outcomes of SG filter. The SG-filtered signals are further analyzed using fused methodology of Hilbert transform-ESPRIT, which shows high accuracy in identifying modal frequencies at different states of the steel truss bridge.

Originality/value

The sequence of proposed methodology for denoising vibration response signals using SG filter with Hilbert transform-ESPRIT is a novel approach. The outcomes of proposed methodology are much refined and take less computational time.

Details

Journal of Engineering, Design and Technology , vol. 20 no. 5
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 22 July 2021

Dragan D. Milašinović, Ljiljana Kozarić, Smilja Bursać, Miroslav Bešević, Ilija Miličić and Đerđ Varju

The purpose of this paper is to contribute to the solution of the buckling and resonance stability problems in inelastic beams and wooden plane trusses, taking into account…

Abstract

Purpose

The purpose of this paper is to contribute to the solution of the buckling and resonance stability problems in inelastic beams and wooden plane trusses, taking into account geometric and material defects.

Design/methodology/approach

Two sources of non-linearity are analyzed, namely the geometrical non-linearity due to geometrical imperfections and material non-linearity due to material defects. The load-bearing capacity is obtained by the rheological-dynamical analogy (RDA). The RDA inelastic theory is used in conjunction with the damage mechanics to analyze the softening behavior with the scalar damage variable for stiffness reduction. Based on the assumed damages in the wooden truss, the corresponding external masses are calculated in order to obtain the corresponding fundamental frequencies, which are compared with the measured ones.

Findings

RDA theory uses rheology and dynamics to determine the structures' response, those results in the post-buckling branch can then be compared by fracture mechanics. The RDA method uses the measured P and S wave velocities, as well as fundamental frequencies to find material properties at the limit point. The verification examples confirmed that the RDA theory is more suitable than other non-linear theories, as those proved to be overly complex in terms of their application to the real structures with geometrical and material defects.

Originality/value

The paper presents a novel method of solving the buckling and resonance stability problems in inelastic beams and wooden plane trusses with initial defects. The method is efficient as it provides explanations highlighting that an inelastic beam made of ductile material can break in any stage from brittle to extremely ductile, depending on the value of initial imperfections. The characterization of the internal friction and structural damping via the damping ratio is original and effective.

Details

Engineering Computations, vol. 39 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of 109