Search results

This paper aims to figure out the conundrum that the corrosion resistance longevity of steel wires for bridge cables was arduous to meet the requirements.

The “two-step” hot-dip coating process for cable steel wires was developed, which involved first hot-dip galvanizing and then hot-dip galvanizing of aluminum magnesium alloy. The corrosion rate, polarization curve and impedance of Zn–6Al–1Mg and Zn–10Al–3Mg alloy-coated steel wires were compared through acetate spray test and electrochemical test, and the corrosion mechanism of Zn–Al–Mg alloy-coated steel wires was revealed.

The corrosion resistance of Zn–10Al–3Mg alloy-coated steel wires had the best corrosion resistance, which was more than seven times that of pure zinc-coated steel wires. The corrosion current of Zn–10Al–3Mg alloy-coated steel wires was lower than that of Zn–6Al–1Mg alloy-coated steel wires, whereas the capacitive arc and impedance value of the former were higher than that of the latter, making it clear that the corrosion resistance of Zn–10Al–3Mg was better than that of Zn–6Al–1Mg alloy coating. Moreover, the Zn–Al–Mg alloy-coated steel wires for bridge cables had the function of coating “self-repairing.”

Controlling the temperature and time of the hot dip galvanizing stage can reduce the thickness of transition layer and solve the problem of easy cracking of the transition layer in the Zn–Al–Mg alloy coating due to the Sandelin effect.

The purpose of this paper is to design and develop precipitation hardened Al-Mg alloy imparting enhanced strength with acceptable ductility through minor addition of Sc and Cr by using multi-objective genetic algorithm-based searching. In earlier attempts of strengthening aluminum alloys, owing to the formation of Al₃Sc and Al₇Cr phase, addition of Sc and Cr have yielded attractive precipitation hardening, respectively. Both the Al-Sc and Al-Cr system are quench sensitive due to presence of a sloping solvus in their phase diagrams. It is also known that both the Al₃Sc and Al₇Cr phases nucleate directly from the supersaturated solid solution without formation of GP-zones or transient phases prior to the formation of the Al₃Sc and Al₇Cr. Sc also found to have beneficial effect on the corrosion property of such alloys. In view of the above, it is of interest to explore the possibility of enhancing the age hardening effect in Al-Mg alloy by addition of Sc and Cr.

The paper uses an approach where experimental information of two different alloy systems (namely, Al-Mg-Sc and Al-Cr) has been combined to generate a single database involving the potential features of both the systems with the aim to formulate the suitable artificial neural network (ANN) models for strength and ductility. The models are used as the objective functions for the optimization process. The patterns of the optimized Pareto front are analyzed to recognize the optimal property of the alloy system. The hitherto unexplored Al-Mg-Sc-Cr alloy, designed from the Pareto solutions and suitably modified on the basis of prior knowledge of the system, is then synthesized and characterized.

The paper has demonstrated the ANN- and genetic algorithm (GA)-based design of a hitherto unexplored alloy by utilizing the existing information concerning the component alloy systems. The paper also established that analyses of the Pareto solutions generated through multi-objective optimization using GA provide an insight of the variation of the parameters at different combination of strength and ductility. It also revealed that the Al-Mg-Sc-Cr alloy has exhibited a two-stage age hardening effect. The first and second stages are due to the precipitation of Al₃Sc and Al₇Cr phases, respectively.

In the present study the two alloy systems are used in tandem to develop models to describe the properties involving the distinct mechanistic features of phase evolution inherent in both the systems. Though the ANN models having the capability to capture huge non-linearity of a system have been employed to predict the convoluted effects of those characteristics when an alloy containing Mg, Sc and Cr are added simultaneously, but the ANN models predictions can be checked experimentally by the future researchers.

The paper demonstrates the role of scandium and chromium addition on the ageing characteristics of the alloy by analyzing the age hardening behavior of the designed alloy in cast and cold rolled condition clearly.

The approach stated in this paper is a novel one, in the sense that experimental data of two different alloy systems have been clubbed to generate a single database with the aim to formulate the suitable ANN models for strength and ductility.

The purpose of this study is to improve the corrosion resistance of the transmission towers by Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La) and cerium (Ce) (denoted as Zn-Al-Mg-Re) in Q345 steel.

The phase structure of Zn-Al-Mg-Re composite coatings has been determined by X-ray diffraction, whereas their surface morphology and cross-sectional microstructure as well as cross-sectional elemental composition have been analyzed by scanning electron microscopy and energy-dispersive spectrometry. Moreover, the corrosion resistance of Zn-Al-Mg-Re composite coatings has been evaluated by acetic acid accelerated salt spray test of copper strip.

Experimental results show that doping with La and Ce favors to tune the composition (along with the generation of new phase, such as LaAl₃ or Al₁₁Ce₃) and refine the microstructure of Zn-Al-Mg galvanizing coatings, thereby significantly improving the corrosion resistance of the coatings. Particularly, Zn-Al-Mg-Re with 0.15% (mass fraction) La exhibits the best corrosion resistance among the tested galvanizing coatings.

Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La) and cerium (Ce) (denoted as Zn-Al-Mg-Re) have been prepared on Q345 steel substrate by hot-dip galvanizing so as to improve the corrosion resistance of the transmission towers, and to understand the corrosion inhibition of the Zn-Al-Mg-Re coating.

The purpose of this paper is to investigate the effect of Na₂SiO₃ concentration on the microstructure and corrosive properties of microarc oxidation (MAO) coating on Al-Mg-Sc alloy and explore microstructure evolution rule of Al substrate in the contact area.

The Na₂SiO₃ concentration in electrolytes influenced the microstructure and corrosion behavior of MAO coatings. Instantaneous high temperature and high pressure due to microarc discharge caused annealing treatment. The corrosive behavior of the MAO coating was featured with polarization curves and electrochemical impedance spectrum in 3.5 Wt.% NaCl solution.

The substrate in the contact area existed the instantaneous annealing treatment, which caused obvious recrystallization. The coating prepared in electrolyte containing 7 g/L Na₂SiO₃ exhibited the highest protective properties in 3.5 Wt.% NaCl solution.

MAO treatment could increase the corrosion resistance by producing a protective layer on the Al-Mg-Sc alloy surface at a suitable Na₂SiO₃ concentration and microstructure evolution rule of Al substrate in the contact area was obtained.

The purpose of this paper is to present the effect of the aging at 200°C on creep and hardening behavior of hardenable 6101 aluminum alloy manufactured by an industrial wiredrawing process used for construction of self-supporting overhead aerial power line conductors.

The creep tests were carried out under applied constant stress 100 MPa and constant temperature 150°C. Hardness measurements were also used to investigate the mechanical behavior of the aged alloy. Micrographs of the fractured wires by creep tests were performed by scanning electron microscope. Electrical resistivity of the aged alloy was measured at different time of the aging treatment.

The authors have found the relationship between the precipitation sequence, the mechanical properties and the electrical resistivity of aged 6101 aluminum alloy.

The optimum properties were also deduced.

During the forming process, aluminum alloy sheets develop various types of textures and are subjected to cyclic loading as structural components, resulting in fatigue damage. This study aims to develop polycrystalline models with different orientation distributions and incorporate suitable fatigue indicator parameters to investigate the effect of orientation distribution on the mechanical properties of Al-7.02Mg-1.78Zn alloys under cyclic loading.

In this study, a two-dimensional polycrystalline model with 150 equiaxed grains was constructed based on optical microscope images. Subsequently, six different orientation distributions were assigned to this model. The fatigue indicator parameter of strain energy dissipation is utilized to analyze the stress response and fatigue crack driving force in polycrystalline models with different orientation distributions subjected to cyclic loading.

The study found that orientation distribution significantly influences fatigue crack initiation. Orientation distributions with a larger average Schmid factor exhibit reduced stress response and lower fatigue indicator parameters. Locations with a larger average Schmid factor experience greater plastic deformation and present a higher risk for fatigue crack initiation. RVE with a single orientation undergoes more rotation to reach cyclic steady state under cyclic loading due to the ease of deformation transfer.

Currently, there are no reports in the literature on the calculation of fatigue crack initiation for Al-Mg-Zn alloys using the crystal plasticity finite element method. This study presents a novel strategy for simulating the response of Al-7.02Mg-1.78Zn materials with different orientation distributions under symmetric strain cyclic loading, providing valuable references for future research.

One of the most pressing problems of our times is the supply of adequate quantities of drinking water in areas not bestowed with abundant natural resources. Studies have shown the desalting of seawater to be economically sound for certain localities. Of all the available methods, the multi‐stage flash distillation is a proven method. The MSF type desalination plants may be operated independently (single purpose) or linked to power stations (dual purpose). In the MSF type desalination plants, the largest single item of cost is heat exchanger tubes. Design studies have shown that about one‐tenth of a square foot of condensing surface is required to produce one gallon of fresh water per day. For a combined capacity of one billion gallons per day at ¼ sq. ft. of tube, a tube length of 80,000 miles would be required. In MSF type desalination plants, the initial capital cost swallows up to 33% of the money, operating costs about 21% and the remaining 26% goes on power. The colossal amount of heat exchanger surface required in MSF type plants makes it mandatory to investigate new condenser tube materials which may provide ease of fabrication, maximise economy and be abundantly available.

This paper aims to investigate the corrosion behaviour of heat-treated and cryorolled Al 5052 alloys in different Cl⁻ ion concentrations.

NaCl solutions with concentrations of 0, 0.5, 3.5 and 5.5 per cent were selected. Samples were subjected to pre-heat treatment (annealing at 300 °C and solution treatment at 540 °C) and cryorolling up to 30 per cent reduction before undergoing corrosion tests. The corrosion behaviour of the samples was then investigated by potentiodynamic polarization. The microstructure of the corroded samples was evaluated under an optical microscope, and the percentages of pits on their surfaces were calculated.

The cryorolled samples had a lower corrosion rate than the samples that were not cryorolled. The cryorolled sample that underwent solution treatment showed the highest corrosion resistance among all the samples tested.

The commercial impact of the study is the possibility of using the cryorolled Al alloy in various ion chloride environment.

The obtained results help in understanding the corrosion behaviour of cryorolled samples under different heat treatment conditions.

Heat-treatable AA-6061-T651 Aluminum alloys (Al-Mg-Si) have found considerable importance in structural and aerospace applications for their high strength to weight ratio and improved corrosion resistance properties. Intrinsic weld defects, post-weld residual stresses, and microstructural changes are the key factors for performance reductions and failures of welded structures. Gas-Tungsten-Arc-Welding (TIG/GTAW) was carried out on AA-6061-T651 plates with Argon/Helium (50/50) as the shielding gases. Non-destructive Phased-Array-Ultrasonic-Testing (PAUT) was applied for the detection and characterization of weld defects and mechanical performances. Ultrasonic technique was used for the evaluation of post-weld residual stresses in welded components. The approach is based on the acoustoelastic effect, in which ultrasonic wave propagation speed corresponds to the magnitude of stresses present within the materials. To verify the PAUT's residual stress results, a semi-destructive hole-drilling technique was used; and observed analogous results. The effects of post-weld-heat-treatment (PWHT) on the residual stresses, grain size, micro-hardness, and tensile properties are also studied. The grain size and micro-hardness values are studied through Heyn's method and Vickers hardness test, respectively. Lower residual stresses are observed in post-weld heat-treated specimens, which are also confirmed from microstructural and micro-hardness studies. The PWHT enhanced tensile properties for the redistribution of microstructures and residual stresses.

Additive manufacturing (AM) can achieve significant weight savings with only minor compromises in strength if high-performance wrought aluminum alloys are used as feedstock. Despite the advantages in strength that aluminum alloys (AA) 6061 offer, they cannot be manufactured via printing because of hot cracking and other solidification problems. The purpose of this study is to achieve high-quality printing of AA6061 with nanotreated wires.

Nanotreating was used to modify the AA6061 alloy composition by adding a small fraction of nanoparticles to enhance the alloy’s manufacturability and resultant properties. Wire arc additive manufacturing (WAAM) was used to print the nanotreated AA6061 wire feedstock. The microstructure of the printed AA6061 was characterized by X-ray crystallography, optical microscopy, scanning electron microscopy and energy dispersive spectroscopy mapping. The microhardness profile, tensile behavior and fracture surface were analyzed.

This work successfully used WAAM to print nanotreated AA 6061 components. The resulting AA6061 parts were crack-free, with exceptional grain morphology and superior mechanical properties. Owing to the excellent size control capabilities of nanoparticles, a homogeneous distribution of small grains was maintained in all deposited layers, even during repeated thermal cycles.

Previous studies have not successfully printed AA6061 using WAAM. Conventional WAAM products exhibit anisotropic mechanical properties. The nanotreated AA6061 was successfully printed to achieve homogeneous microhardness and isotropic tensile properties. The promising results of this study reflect the great potential of nanotech metallurgy as applied to the WAAM process.