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1 – 10 of 38Jan Karthaus, Simon Steentjes, Nora Leuning and Kay Hameyer
The purpose of this paper is to study the variation of the specific iron loss components of electrical steel sheets when applying a tensile mechanical load below the yield…
Abstract
Purpose
The purpose of this paper is to study the variation of the specific iron loss components of electrical steel sheets when applying a tensile mechanical load below the yield strength of the material. The results provide an insight into the iron loss behaviour of the laminated core of electrical machines which are exposed to mechanical stresses of diverse origins.
Design/methodology/approach
The specific iron losses of electrical steel sheets are measured using a standardised single-sheet tester equipped with a hydraulic pressure cylinder which enables application of a force to the specimen under test. Based on the measured data and a semi-physical description of specific iron losses, the stress-dependency of the iron loss components can be studied.
Findings
The results show a dependency of iron loss components on the applied mechanical stress. Especially for the non-linear loss component and high frequencies, a large variation is observed, while the excess loss component is not as sensitive to high mechanical stresses. Besides, it is shown that the stress-dependent iron loss prediction approximates the measured specific iron losses in an adequate way.
Originality/value
New applications such as high-speed traction drives in electric vehicles require a suitable design of the electrical machine. These applications require particular attention to the interaction between mechanical influences and magnetic behaviour of the machine. In this regard, knowledge about the relation between mechanical stress and magnetic properties of soft magnetic material is essential for an exact estimation of the machine’s behaviour.
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Ce Rong, Zhongbo He, Guangming Xue, Guoping Liu, Bowen Dai and Zhaoqi Zhou
Owing to the excellent performance, giant magnetostrictive materials (GMMs) are widely used in many engineering fields. The dynamic Jiles–Atherton (J-A) model, derived from…
Abstract
Purpose
Owing to the excellent performance, giant magnetostrictive materials (GMMs) are widely used in many engineering fields. The dynamic Jiles–Atherton (J-A) model, derived from physical mechanism, is often used to describe the hysteresis characteristics of GMM. However, this model, despite cited by many different literature studies, seems not to possess unique expressions, which may cause great trouble to the subsequent application. This paper aims to provide the rational expressions of the dynamic J-A model and propose a numerical computation scheme to obtain the model results with high accuracy and fast speed.
Design/methodology/approach
This paper analyzes different published papers and provides a reasonable form of the dynamic J-A model based on functional properties and physical explanations. Then, a numerical computation scheme, combining the Newton method and the explicit Adams method, is designed to solve the modified model. In addition, the error source and transmission path of the numerical solution are investigated, and the influence of model parameters on the calculation error is explored. Finally, some attempts are made to study the influence of numerical scheme parameters on the accuracy and time of the computation process. Subsequently, an optimization procedure is proposed.
Findings
A rational form of the dynamic J-A model is concluded in this paper. Using the proposed numerical calculation scheme, the maximum calculation error, while computing the modified model, can remain below 2 A/m under different model parameter combinations, and the computation time is always less than 0.5 s. After optimization, the calculation speed can be enhanced with the computation accuracy guaranteed.
Originality/value
To the best of the authors’ knowledge, this paper is the first one trying to provide a rational form of the dynamic J-A model among different citations. No other research studies focus on designing a detailed computation scheme targeting the fast and accurate calculation of this model as well. And the performance of the proposed calculation method is validated in different conditions.
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Mojtaba Ghodsi, Shahed Mirzamohamadi, Soheil Talebian, Yousef Hojjat, Mohammadmorad Sheikhi, Amur Al-Yahmedi and Abdullah Özer
– This paper aims to investigate a novel giant magnetostrictive (GM) force sensor using Terfenol-D rod.
Abstract
Purpose
This paper aims to investigate a novel giant magnetostrictive (GM) force sensor using Terfenol-D rod.
Design/methodology/approach
First of all, principle of GM force sensor based on positive magnetostriction of Terfenol-D is presented. Then, design procedure of the GM force sensor is stated. Magnetic properties such as B-H curve and permeability of Terfenol-D are measured by a novel experimental setup and the results are used in analytical model, sensitivity estimation and numerical simulations. Then, an analytical model is presented and a numerical simulation using CST Studio Suite 2011 software is done. So as a result of numerical simulations, optimum geometry of the GM force sensor is obtained related to the condition in which the GM force sensor has highest sensitivity. After that, the sensor is fabricated using the simulation results and is tested by means of an experimental setup. Characteristic curve of the GM force sensor in several conditions is measured and the optimum operational condition is obtained considering highest sensitivity condition of the sensor. Also operational diagrams of the GM force sensor is plotted in loading and unloading conditions. Characteristics of the GM force sensor in optimum condition are presented.
Findings
It was found that the GM force sensor has maximum sensitivity and maximum linearity in 0.8A current, which can be known as optimum condition of application. In this sensor, maximum sensitivity is 0.51 mV/N (while current is 0.8A), which is highest among older investigations.
Originality/value
At last, theoretical, numerical and experimental results are compared and the criteria for magnetostrictive sensor design are presented.
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John M. Vranish, Eugene Mitchell and Robert DeMoyer
The US Naval Surface Weapons Center has made good progress in exploiting recent advances in magnetoelastic materials technologies and has designed magnetic circuits which are…
Abstract
The US Naval Surface Weapons Center has made good progress in exploiting recent advances in magnetoelastic materials technologies and has designed magnetic circuits which are easily adapted to force feedback sensors. Preliminary designs have been completed for grip and torque sensor modules for an industrial robot.
David Ukwungwu, Sobhan Emadmostoufi, Uwe Reisgen and Kay Hameyer
This paper aims to analyze the influence of welding-induced mechanical stress of a magnetic core material on the performance behavior of a permanent magnet excited synchronous…
Abstract
Purpose
This paper aims to analyze the influence of welding-induced mechanical stress of a magnetic core material on the performance behavior of a permanent magnet excited synchronous machine (PMSM). Welding, interlocking, clinching and the use of adhesives are state-of-the-art packaging technologies used in the manufacturing of electrical machines. However, the packaging processes degrade the electromagnetic properties of the electric steel sheets, thereby decreasing the performance and achievable range of the electric vehicle.
Design/methodology/approach
In this paper, an approach that maps the local changes in magnetic properties due to welding induced stress with the stress values is developed. The welding process induces internal stress inside the steel sheet due to the diffusion of thermal energy into the sheets. Other effects are the changes in the micro structures of the steel sheets (grain sizes). These induced mechanical stresses lead to significant deterioration of the electromagnetic properties. They also lead to an increase in iron loss attributed to steel lamination.
Findings
A low speed (city), a high-speed (highway) and WLTC-c3 driving cycle will be used to analyze the effects of the induced stresses on the machine efficiency at the different operating conditions. A high-speed PMSM with a maximum speed of 26,000 min−1 and maximum torque of 130 Nm is designed for this study.
Originality/value
The value of this study is in the development of a local varying modeling approach that analyses the influence of weld-induced stress on the performance of electrical machines. Its originality is evident in the mapping methodology. This will enable an application dependent improvement possibilities due to the understanding of the impact of weld-induced stress on the electromagnetic properties of weld-packaged core.
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Baiping Yan, Dazhuo Huang, Junjie Hong and Chengming Zhang
This paper aims to present the design and fabrication of a rotary magnetostrictive energy generator, using to harvest the rotation energy of human knee joint.
Abstract
Purpose
This paper aims to present the design and fabrication of a rotary magnetostrictive energy generator, using to harvest the rotation energy of human knee joint.
Design/methodology/approach
A rotary magnetostrictive energy generator is presented in this paper. The harvester consists of six movable flat Terfenol-D rods, surround by the picked-up coils respective, and alternate permanent magnet (PM) array fixed in the upper cover of the stator. The harvester rotates like as a stepper motor, which has rotary electromagnetic power generating effect and impacted magnetostrictive power generating effect in its rotation. Modeling and simulation are used to validate the concept. A prototype of harvester is fabricated and subjected to the experimental characterization.
Findings
The size of proposed structure is control as 77 cm3, and its mass is about 0.21 kg. Huge induced voltage generated in the short-time impact situation, and that induced voltage in the harvester can up to 18.6 V at 0.32 s stepper rotation. Also, the presented harvester has good harvesting effects at low frequency human walking situation, which is suitable to be used for future researches of wearable knee joint applications.
Originality/value
A new concept of magnetostrictive harvester is presneted, which will be benefit for the application of human knee joint wearable. Also, this concept will give us more idea for collection of human movement energy.
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Chengzhu Xiu, Liang Ren, Hongnan Li and Ziguang Jia
Magnetic permeability variations of ferromagnetic materials under elastic stress offer the potential to monitor tension based on the inverse magnetostrictive effect. The purpose…
Abstract
Purpose
Magnetic permeability variations of ferromagnetic materials under elastic stress offer the potential to monitor tension based on the inverse magnetostrictive effect. The purpose of this paper is to propose an innovative self-inductance tension eddy current sensor to detect tension.
Design/methodology/approach
The effectiveness of conventional elasto-magnetic (EM) sensor is limited during signal detection, due to its complex sensor structure, which includes excitation and induction coils. In this paper, a novel self-inductance tension eddy current sensor using a single coil is presented.
Findings
The output signal was analyzed through oscilloscope in the frequency domain and via self-developed data logger in the time domain. Experimental results show the existence of a linear relationship between voltage across the sensor and tension. The sensor sensitivity is dependent on operating conditions, such as current and frequency of the input signal.
Practical implications
The self-inductance sensor has great potential for replacing conventional EM sensor due to its low cost, simple structure, high precision and good repeatability in tension detection.
Originality/value
A spilt sleeve structure provides a higher permeability path to magnetic field lines than a non-sleeve structure, thus reducing the loss of magnetic field. The self-developed data logger improves sensitivity and signal-to-noise ratio of sensor. The novel sensor, as a replacement of the EM sensor, can easily and accurately monitor the tension force.
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Jan Karthaus, Silas Elfgen and Kay Hameyer
Magnetic properties of electrical steel are affected by mechanical stress. In electrical machines, influences because of manufacturing and assembling and because of operation…
Abstract
Purpose
Magnetic properties of electrical steel are affected by mechanical stress. In electrical machines, influences because of manufacturing and assembling and because of operation cause a mechanical stress distribution inside the steel lamination. The purpose of this study is to analyse the local mechanical stress distribution and its consequences for the magnetic properties which must be considered when designing electrical machines.
Design/methodology/approach
In this paper, an approach for modelling stress-dependent magnetic material properties such as magnetic flux density using a continuous local material model is presented.
Findings
The presented model shows a good approximation to measurement results for mechanical tensile stress up to 100 MPa for the studied material.
Originality/value
The presented model allows a simple determination of model parameters by using stress-dependent magnetic material measurements. The model can also be used to determine a scalar mechanical stress distribution by using a known magnetic flux density distribution.
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Notes taken and edited by David L. Prychitko
Peter Boettke and I had taken Don Lavoie's graduate Comparative Economic Systems course during the Fall of 1985. Lavoie had just published Rivalry and Central Planning (Lavoie…
Abstract
Peter Boettke and I had taken Don Lavoie's graduate Comparative Economic Systems course during the Fall of 1985. Lavoie had just published Rivalry and Central Planning (Lavoie, 1985b) and National Economic Planning: What is left? (Lavoie, 1985a), and was at the cusp of establishing himself as a major player in the comparative systems and contemporary critique of socialist planning literature.1
THE credulity of enthusiasm was never better exemplified than in the case of John Dee. Here we have a man almost typical of Elizabethan England: necromancer, seer, alchemist…
Abstract
THE credulity of enthusiasm was never better exemplified than in the case of John Dee. Here we have a man almost typical of Elizabethan England: necromancer, seer, alchemist, mathematician, and lastly, instead of firstly, natural philosopher. It was the age of portents, of abnormalities made normal, of magicians, of the powers of good and evil, of the striving after the unknown whilst the knowable was persistently overlooked. Swift sums up these philosophers in “Gulliver's Travels,” and two centuries earlier Erasmus in his “Praise of Folly” notes them. “Next come the philosophers,” he writes, “who esteem themselves the only favourites of wisdom; they build castles in the air, and infinite worlds in a vacuum. They'll give you to a hair's breadth the dimensions of the sun, when indeed they are unable to construe the mechanism of their own body: yet they spy out ideas, universals, separate forms, first matters, quiddities, formalities, and keep correspondence with the stars.” Such was John Dee, a compound of boundless enthusiasm and boundless credulity. There is nothing abnormal about him, for he is to be judged by the age in which he lived. His belief in witchcraft and intercourse with spirits was shared by all the men of his time save the abnormal Reginald Scott, whose famous “Discovery of Witchcraft” produced James the First's impassioned reply.