Search results

Magnetic properties of electrical steel are affected by mechanical stress. In electrical machines, influences because of manufacturing and assembling and because of operation cause a mechanical stress distribution inside the steel lamination. The purpose of this study is to analyse the local mechanical stress distribution and its consequences for the magnetic properties which must be considered when designing electrical machines.

In this paper, an approach for modelling stress-dependent magnetic material properties such as magnetic flux density using a continuous local material model is presented.

The presented model shows a good approximation to measurement results for mechanical tensile stress up to 100 MPa for the studied material.

The presented model allows a simple determination of model parameters by using stress-dependent magnetic material measurements. The model can also be used to determine a scalar mechanical stress distribution by using a known magnetic flux density distribution.

The purpose of this paper is to study the variation of the specific iron loss components of electrical steel sheets when applying a tensile mechanical load below the yield strength of the material. The results provide an insight into the iron loss behaviour of the laminated core of electrical machines which are exposed to mechanical stresses of diverse origins.

The specific iron losses of electrical steel sheets are measured using a standardised single-sheet tester equipped with a hydraulic pressure cylinder which enables application of a force to the specimen under test. Based on the measured data and a semi-physical description of specific iron losses, the stress-dependency of the iron loss components can be studied.

The results show a dependency of iron loss components on the applied mechanical stress. Especially for the non-linear loss component and high frequencies, a large variation is observed, while the excess loss component is not as sensitive to high mechanical stresses. Besides, it is shown that the stress-dependent iron loss prediction approximates the measured specific iron losses in an adequate way.

New applications such as high-speed traction drives in electric vehicles require a suitable design of the electrical machine. These applications require particular attention to the interaction between mechanical influences and magnetic behaviour of the machine. In this regard, knowledge about the relation between mechanical stress and magnetic properties of soft magnetic material is essential for an exact estimation of the machine’s behaviour.

This paper aims to present experimental and numerical analyses of fused filament fabrication (FFF) printed parts and show how mechanical characteristics of printed ABS-MG94 (acrylonitrile butadiene styrene) are influenced by the void volume fraction, cooling rate and residual thermal stresses.

Printed specimens were experimentally tested to evaluate the mechanical properties for different printing speeds, and micrographs were taken. A thermo-mechanical finite element model, able to simulate the FFF process, was developed to calculate the temperature fields in time, cooling rate and residual thermal stresses. Finally, the experimental mechanical properties and the microstructure distribution could be explained by the temperature fields in time, cooling rate and residual thermal stresses.

Micrographs revealed the increase of void volume fraction with the printing speed. The variations on voids were associated to the temperature fields in time: when the temperatures remained high for longer periods, less voids were generated. The Young's Modulus of the deposited filament varied according to the cooling rate: it decreased when the cooling rate increased. The influence of the residual thermal stresses and void volume fraction on the printed parts failure was also investigated: in the worst scenarios evaluated, the void volume fraction reduced the strength in 9 per cent, while the residual thermal stresses reduced it in 3.8 per cent.

This work explains how the temperature fields can affect the void volume fraction, Young's Modulus and failure of printed parts. Experimental and numerical results are shown. The presented research can be used to choose printing parameters to achieve desired mechanical properties of FFF printed parts.

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper contains references to papers, conference proceedings and theses/dissertations on the subject that were published between 1977‐1998. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, ferrites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

Mechanical stress can heavily affect the magnetic behaviour law in ferromagnetic materials. This paper, aims to take into account the effect of mechanical stress into a hystreresis model. This model is implemented in a finite element analysis code and tested in the case of a simple system.

A simple extension of the classical Preisach model is proposed, in which a function linked to the Preisach density is parameterized using the mechanical stress as a supplementary parameter. The methodology is based on experimental measurements for identifying the required function. As a first approach, a linear interpolation is used between the measurements in order to have a continuous evolution of the magneto‐mechanical behaviour. This model has been tested in the case of a steel sheet in which width is not constant in order to obtain a non‐uniform distribution of stress and magnetic flux density.

The model can predict the magneto‐mechanical behaviour with a good accuracy in the case of tensile stress. Implementation of the model in finite element analysis has shown that the model can predict the behaviour of steel sheet subject to a non‐uniform stress distribution.

This paper shows that a classical hysteresis model can be extended to take into account the magneto‐mechanical behaviour. This is useful for the design of electrical machines which are subject to non‐negligible mechanical stress.

The purpose of this study is to study the simultaneous effect of embedded reverting microchannels on the cooling performance and mechanical strength of the electronic pieces.

In this study, a new configuration of the microchannel heat sink was proposed based on the constructal theory to examine mechanical and thermal aspects. Initially, the thermal-mechanical behavior in the radial arrangement was analyzed, and then, by designing the first reverting channel, maximum temperature and maximum stress on the disk were decreased. After that, by creating second reverting channels, it has been shown that the piece is improved in terms of heat and mechanical strength.

Having placed the second reverting channel on the optimum location, the effect of creating the third reverting channel has been investigated. The study has shown that there is a close relationship between the maximum temperature and maximum stress in the disk as maximum temperature and maximum stress decrease in pieces with more uniform distribution channels.

The proposed structure has decreased the maximum temperature and maximum thermal stresses close to 35 and 50%, respectively, and also improved the mechanical strength, with and without thermal stresses, about 40 and 24%, respectively.

The purpose of this paper is to investigate the behavior of compressive residual stress induced by laser peening under external loading on an age‐hardened high‐strength aluminum alloy A2024‐T3, a low‐carbon austenitic stainless steel SUS316L (Type 316L) and a nickel‐based alloy NCF600 (Alloy 600).

The surface residual stress was measured intermittently by X‐ray diffraction during cyclic uniaxial loading.

The compressive residual stress due to laser peening significantly decreased during the first few cycles at stress ratio of 0.1 with the maximum loading stress exceeding the 0.2 per cent yield stress. No remarkable decrease was observed afterward until the end of the loading cycles.

Under symmetric loading at the stress ratio of −1 to A2024‐T3, a major decrease took place in the compression side of the first loading cycle. The surface residual stresses remained in compression within all the extent of the present experiments, even if the maximum loading stress exceeded the yield stress of the materials.

Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or as welding and brazing fixtures, etc. Ceramic materials are frequently used in industries where a wear and chemical resistance are required criteria (seals, liners, grinding wheels, machining tools, etc.). Electrical, magnetic and optical properties of ceramic materials are important in electrical and electronic industries where these materials are used as sensors and actuators, integrated circuits, piezoelectric transducers, ultrasonic devices, microwave devices, magnetic tapes, and in other applications. A significant amount of literature is available on the finite element modelling (FEM) of ceramics and glass. This paper gives a listing of these published papers and is a continuation of the author's bibliography entitled “Finite element modelling of ceramics and glass” and published in Engineering Computations, Vol. 16, 1999, pp. 510‐71 for the period 1977‐1998.

The form of the paper is a bibliography. Listed references have been retrieved from the author's database, MAKEBASE. Also Compendex has been checked. The period is 1998‐2004.

Provides a listing of 1,432 references. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

This paper makes it easy for professionals working with the numerical methods with applications to ceramics and glasses to be up‐to‐date in an effective way.

Field excited flux switching machines (FEFSM) are preferred over induction and synchronous machines due to the confinement of all excitation sources on the stator leaving a robust rotor. This paper aims to perform coupled electromagnetic thermal analysis and stress analysis for single phase FEFSM as, prolonged high-speed operational time with core and copper losses makes it prone to stress and thermal constraints as temperature rise in machine lead to degraded electromagnetic performance whereas the violation of the principle stress limit may result in mechanical deformation of the rotor.

This paper presents the implementation of coupled electromagnetic-thermal and rotor stress analysis on single-phase FEFSM with non-overlap winding configurations using finite element analysis (FEA) methodology in JMAG V. 18.1. three-dimensional (3D) magnetic loss analysis is performed and extended to 3D thermal analysis to predict temperature distribution on various parts of the machine whereas Stress analysis predicts mechanical stress acting upon edges and faces of the rotor.

Analysis reveals that temperature distribution and rotor stress on the machine is within acceptable limits. A maximum temperature rise of 37.7°C was noticed at armature and field windings, temperature distribution in stator near pole proximity was 35°C whereas no significant change in rotor temperature was noticed. Furthermore, principal stress at the speed of 3,000 rpm and 30,000 rpm was found out to be 0.0305 MPa 3.045 MPa, respectively.

The designed machine will be optimized for improvement of electromagnetic performance followed by hardware implementation and experimental testing in the future.

The model is developed for axial fan applications.

Thermal analysis is not being implemented on FEFSM for axial fan applications which is an important analysis to ensure the electromagnetic performance of the machine.

The purpose of this paper is to present the original study of an industrial device. Industrial inductors are used to decrease the current variations, resulting from the use of modern power converters. To reduce these variations, the magnetic energy stored in these components is automatically used when the receptor is unconnected to the principal sources. Such storage is generally obtained by using a magnetic circuit containing air‐gaps. The rigidity of this circuit, associated with the magnetic stresses which appear in these areas, causes the structure to produce mechanical vibration and to emit audible sounds.

Experiments, simulations and test devices are used to determine the main physical phenomenon that generates the undesirable audible noise. The resulting knowledge is used to design a quieter device.

The mechanical vibrations and emitted noises are attached to magnetic effects. Even if it is not possible to suppress all these effects, the level of sound emitted can be decreased through a suitable design of the magnetic core.

Industrial inductors are usually built and designed using methods coming from the transformer studies. A new concept for the design of the magnetic core is presented. Experimental approaches and numerical simulations are performed in order to highlight the physical behaviours of the coils and their magnetic coupling to the magnetic core. It appears that breaking the magnetic core into free parts is an original solution that decreases the emitted noise.