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The purpose of this paper is to synthesise new fatty dicarboxylic acid half ester (NFAHE) C25, which can be used as substitute to dimer/trimer acids commonly used (C36, 54) as basic raw materials for manufacture of polyamides for printing inks or as curing agents for epoxy paints and adhesives. This could be an economically viable synthesis by which the user could manufacture the finished products from relatively low cost raw materials.

Vegetable oils have several double bonds that undergo large number of reactions. Diels‐Alder addition is one of them. Dimer acids have been produced by using these double bonds by reaction of two fatty acid molecules. Maleic acid, acrylic acid has also been used for this purpose. Sorbic acid is a derivative of alcohol and hence a renewable raw material. It is relatively less used by the coating chemists due to its relatively limited availability due to restricted uses.

It was found that sorbic acid reacts easily with unsaturated fatty acids. Its solubility in fatty acids and esters is limited. A common solvent that can be removed easily after the reaction was necessary. Cyclohexanone was found to meet this requirement. The resultant half ester of dicarboxylic acid could be easily converted to polyamides for curing epoxies.

The user can manufacture his own dibasic/tribasic acid as a first step. As a source of methyl esters of fatty acids with iodine value about 110 to 130, vegetable oils such as soyabean oil can be used. Low value acid oils obtained from vegetable oil refining are also suitable. Bio diesel could be used directly. To account for large saturated fatty acids in bio diesel, corresponding trimer may be produced by appropriate addition of sorbic acid to fatty acid.

The process allows a manufacturer to develop low cost formulations for bulk products using simple chemistry that can be integrated in the existing process.

To find out the molecular level changes in lac‐MF blends, occurring due to the effect of thermal stress on the blends at elevated temperature and at different intervals of baking time.

Films of lac‐MF blends, applied on tin panels were baked at 200°C for different time intervals. The baked films were examined by specular reflectance spectroscopy, as they were otherwise difficult to examine through conventional IR techniques, using KBr pellet method, due to their amorphous and tacky nature. The results obtained were compared and reported.

On baking the blends of lac‐MF resin at 200°C for different time intervals, cross‐polymerisation sets in via esterification and condensation. In addition to this, etherification may take place among different molecules of lac and MF resin. In terms of different physico‐chemical parameters, blends of 7:3 (w/w) lac:MF and of 1:1 (w/w) lac:MF were found to be better than blends of 3:7 (w/w) lac:MF, baked at 200°C for different time intervals.

Chemical researches on lac‐synthetic resin blends have been typically limited due to the complex nature of resins and also due to the lack of suitable modern tools and techniques. This has been solved using state‐of‐the‐art instrumentation and computational techniques, which may prove to be useful to industry and for research.

Lac and its blends retain their significance in diverse fields of applications, ranging from surface coatings and food applications, to the formulation of lacquers, varnishes and in the finishing industry. Findings made in this study could have significant application for such industries from an application point of view.

To date, there is no record of specular – reflectance and derivative spectrometric studies on lac‐synthetic resin blends. This paper represents the first attempt to obtain and correlate reflectance data on such blends. It also highlights the convenience of the method and the scope of sophisticated data analysis, including derivative spectrometry.

The purpose of this study is to improve the coating properties of shellac–epoxidised novolac blends by treatment with melamine formaldehyde resin (MF) at ambient temperature for its use as a coating material.

Epoxidised-novolac resin was synthesised by epoxidation of novolac resin with epichlorohydrin. Novolac resin was synthesised by reaction of phenol with formaldehyde in acidic medium. Shellac was blended with the epoxidised-novolac resin in solution in varying ratios and treated the blends with MF resin in fixed ratio. Coating properties of the treated compositions were studied using a standard procedure. The compositions were characterised with Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and scanning electron microscopic (SEM) spectroscopy.

Treatment of shellac–epoxidised-novolac blends with MF resin improved water and alkali resistance of the blends, besides enhancing gloss. Gloss in all the blends was uniformly increased on treatment with MF resin. Water resistance of the blends tremendously improved after treatment with MF resin. Contact angle of the blends against water increased while decreased against ethylene glycol and dioxane. The compositions were more resistant to polar solvent than non-polar ones, suggesting that the compositions shifted to hydrophobic (lipophilic) nature on treatment with the MF resin.

A specified concentration of MF resin was used in the study. Different concentrations of the MF resin can also be tried for treatment of shellac–epoxidised-novolac blends to see the effect of the resin on the blends.

Treatment of shellac–epoxidised-novolac blend with MF resin improved the coating properties of the blends. The formulation SeNB-64 is the best with high gloss, good impact, scratch hardness and water resistance, and hence can be used as coating material for metal surfaces.

Blending of shellac with epoxidised-novolac resin and treatment of the blends with the MF resin was done for the first time. The formulation SeNB-64 can be used as coating material for metal surfaces.

The purpose of this paper is to prepare heat insulating exterior emulsion coating and to study its heat insulating property along with mechanical, chemical and weathering resistance properties with varying amount of hollow glass microspheres and cenospheres.

For heat insulating effect, various compositions were made by incorporating different proportions of hollow glass microspheres (HGM) and cenospheres (C). The mechanical, chemical, morphological and optical properties of the coating films were studied and compared.

Addition of hollow glass microspheres and cenospheres enhanced heat insulating property of the coating, hardness, tensile strength and wet scrub resistance. It was evaluated that optimum loading for both cenospheres and hollow glass microspheres was 10 wt.% and both the systems showed good mechanical, chemical resistance and weathering properties.

Addition of hollow glass microspheres and cenospheres to acrylic emulsion coating is a simple and inexpensive method.

The new heat insulating coatings with good thermal insulation properties and improved weather resistance were prepared. These coatings could find applications in demanding fields such as exterior wall coatings and roof coatings.

To study the changes occurring in lac‐polyvinyl butyral (PVB) resin blends at molecular levels on baking the blends at 200°C for different intervals of time. It was also to ascertain the changes in key physico‐chemical parameters of these blends, before and after applying thermal stress on these blends.

Films of lac‐PVB blends, applied on tin panels were baked at 200°C for different time intervals. The FTIR spectra of the blends were recorded using specular reflectance spectroscopic techniques. The results obtained were compared and reported. The blends were also tested for different physico‐chemical parameters such as scratch hardness, flexibility, adhesion, acid resistance, etc.

On baking the blends of lac‐PVB resin at 200°C for different time intervals; fragmentation reaction, that is breakdown of products into small molecules, takes place in lac‐PVB blends. Side products such as acetic acid emerge on baking the blends. Probably hydrolysis of oxirane ring also takes place leading to the release of free alcoholic groups. The lac‐PVB blends do not show any improvement in scratch hardness and are also not resistant to the action of acids. The blends made by lac‐PVB resin baked at 200°C do not seem to be compatible as no improvement in any of the physico‐chemical parameters was seen.

Mixtures of solvents were tried for dissolving the PVB resin. In most of the solvent mixtures, PVB resin forms big lumps and is not soluble so there is a need for universal solvent for dissolving the PVB resin. The spectral studies on lac‐PVB blends were conducted qualitatively, although desirable, quantitative studies could not be carried out, due to the inherent difficulties in handling the resins.

The parent resins in lac‐PVB blends (baked at 200°C) do not seem to be compatible with one another as there was no improvement in any of the physico‐chemical parameters of the lac‐PVB blends. For making lac‐PVB blends, low range of baking temperature may be tried.

In literature, there is not much evidence of making lac‐PVB blends. This paper is the first one in attempting to obtain and correlate FTIR spectra of the lac‐PVB blends with physico‐chemical changes of the blends. This paper also highlights the convenience of the method and the scope of sophisticated data analysis such as derivative spectrometry.

In the present work, under severe conditions of an inert atmosphere and high temperature, epoxidized natural rubber (ENR) with 25 per cent epoxidation level reacts with different aliphatic amine compounds such as ethyl amine (EA), propyl amine (PA) and butyl amine (BA) to prepare ENR/EA, ENR/PA, ENR/BA compounds as, respectively. The produced compounds were characterized by Fourier transform infrared spectroscopy and oxirane oxygen content determination. Different concentrations of the produced compounds were added to epoxy and urethane acrylate coating formulations to evaluate them as corrosion inhibitors for mild steel under UV irradiation. Corrosion resistance tests and weight loss measurements of the coated steel panels were made. It was found that coating formulations containing the prepared ENR/EA compound could protect metal surface from corrosion, and corrosion inhibitors efficiency of the prepared compounds were arranged as follows: ENR/EA > ENR/PA > ENR/BA. The optimum concentrations for all inhibitors which give the best inhibition efficiency for corrosion are 0.4-0.6 phr.

Corrosion scratch tests were carried out according to ASTM D 1,654-92 (2000). The weight loss of coated steel was measured according to ASTM D 2,688-94 (1999). The measurement of film hardness was carried out with a Wolff–Wilborn pencil hardness tester according to ASTM D 3,363 (2000).

It was found that coating formulations containing the prepared ENR/EA compound could protect metal surface from corrosion and corrosion inhibitors efficiency of the prepared compounds were arranged as follows: ENR/EA > ENR/PA > ENR/BA. The optimum concentrations for all inhibitors are 0.4-0.6 g/100g coating.

A highly efficient and economically corrosion inhibitors for mild steel were prepared from ENR and series of aliphatic amines.

Tropical buildings are subjected to many militating elements of climate, prominent amongst which are sunlight and rainfall. However, the geographic area in which the study was conducted has an additional influence from the Atlantic Ocean, which is just a few meters away from the buildings. The sea breeze is laden with high salt content that has adverse effects upon and reactions with the materials used for building finishes. In most cases, the outer skin/external surface of a building does not have any protection, due to its function as the protective layer. However, the influence of prevailing saline air in the present case differs from one part of the study location to another due to distance. The paper aims to discuss these issues.

The study considered two areas of the city, referred to as zones A and B, using a survey approach to obtain data for empirical analysis. Various correlations were evaluated and regression analysis was carried out on the survey findings. The mean behaviour of each zone was determined using the F-value of the results to qualify the performance of paint in service at each location. Data obtained during the study were evaluated using SPSS version 15.0 software. Data were also obtained from architects practicing in Lagos using a structured interview.

The results demonstrated that degradation of paint set in faster and repainting was required earlier in Zone A than was the case in Zone B, due to more aggressive impact of the saline air. The established research findings that stipulate five to seven years for maintenance of paint were found not to hold good in areas subjected to saline air.

The research was geared towards establishing the appropriate use of paint in saline-laden environments as compared to its use in other parts of a tropical region. Specifiers/architects, developers and property owners may understand better the implications of their choice. Manufacturers should endeavour to develop paint that will retard the deleterious effects of saline air.

This study is the first attempt to investigate analytically the impact of saline air on the maintenance requirements of painted structures in the tropical regions.

The purpose of this study is to investigate the influence of additive particle size on the anti-corrosion behaviors of polyurethane (PU) coating.

The graphite (Gr) and poly-graphite (PGr) were used as large size additive and small size additive, respectively. The immersion test and electrochemical test were used to study the corrosion behaviors.

In the immersion test, the surface of the bare steel sample was corroded uniformly. However, for the steel samples with coatings, the surfaces were corroded locally. This phenomenon showed that the coating can isolate artificial sea-water and samples and then decreased the corrosion rate. Furthermore, the most severe corrosion was observed on the sample with the Gr/PU coating compared with other anti-corrosion coatings. The results of the electrochemical measurements indicated that the corrosion rate of the sample with PGr/PU coating was approximately two times lower than that of the sample with the Gr/PU coating and the sample with PGr/PU coating was hardest to be corroded.

To have a more objective and direct recognition of the particle size effect on the coating quality.

Fluorinated polyurethane combines some virtues of polyurethane and fluorinated polymer, such as low water absorption, attractive surface properties, good wearability and high weatherability. Fluorocarbon chains have been incorporated into polyurethanes by fluorinated diisocyanates, chain extenders, polyether glycols, polyester glycols and end-cappers. However, the fluorinated polyurethane, which is prepared with monohydric fluorocarbon alcohol, is seldom reported. The purpose of this research is to prepare and apply the novel fluorocarbon alcohols with side chain to modify polyurethane as the blocking agent.

The novel fluorocarbon alcohol with side chain 2-methoxy-3-nonene perfluorinated oxygen propanol (MNPOP) can be prepared via alcoholysis reaction of methanol and 2,3-epoxypropyl perfluorinated nonene ether (EPPNE), which was prepared with etherification of hexafluoropropene trimer (HFPT) and 2,3-glycidol. Structures of EPPNE and MNPOP are confirmed with FTIR and NMR. The polyurethane can be modified when MNPOP is used as blocking agent.

In comparison with the conventional polyurethane, the hydrophobic property of fluorinated polyurethane is improved. However, the increase of tensile strength of modified polyurethane is not obvious because MNPOP belongs to monohydric alcohol. And the function of MNPOP in the modified polyurethane is the blocking agent. The thermal stability of conventional and modified polyurethane is almost the same because MNPOP is de-blocked and fluorocarbon chains have not been incorporated into polyurethanes when the temperature is more than 150°C.

The polyurethane is modified with the novel fluorocarbon alcohols with side chain, which functions as the blocking agent. The hydrophobic property of fluorinated polyurethane is improved.

Organic coatings are one of the most widely applied methods for corrosion protection of metallic materials such as the tubing used in sour gas field. However, such coatings usually encounter the risk of failure due to the harsh and complex environment. Therefore, the study of failure of the organic coating is highly significant.

In this paper, the effects of Cl-concentration, HCl content, hydrogen sulfide/carbon dioxide (H₂S/CO₂), temperature and flow rate on the failure of epoxy-phenolic coating on the internal surface of BG90S steel tubing were investigated using adhesion force measurement, metallographic microscope, electrochemistry impedance spectroscopy and Fourier transform infrared spectroscopy.

The results show that the Cl-concentration, HCl content and H₂S/CO₂ do not affect the failure process too much as the ion concentration increased. However, the flow rate at the high temperature is the most important factor affecting the corrosion resistance of the inner coating tubing. With the increase of the flow rate, the pore resistance of the coating shows a decreasing trend, and the rate of decrease in pore resistance is first rapid and then slow. It demonstrates that the penetration speed of the electrolyte solution into the coating varied from fast to slowly. A weakening influence of the flow rate on the penetration failure of the inner coating can be found as the increase of the flow rate. Once the HS-ions penetrate through the coating and reach at the coating/steel interface where H₂ could be formed through the adsorption reaction, the coating failure occurs.

The failure of the coating depends on the penetration rate of water and ions, with the presence of exposed or punctured holes is accelerated and HS- was adsorpted by substrate Fe, and form H2 molecules between the coatings and substrate, that results failure of coatings.