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Article
Publication date: 6 August 2018

Xuejuan Niu and Tian Wang

To realize the smooth interpolation of orientation on robot end-effector, this paper aims to propose a novel algorithm based on the unit quaternion spline curve.

Abstract

Purpose

To realize the smooth interpolation of orientation on robot end-effector, this paper aims to propose a novel algorithm based on the unit quaternion spline curve.

Design/methodology/approach

This algorithm combines the spherical linear quaternion interpolation and the cubic B-spline quaternion curve. With this method, a C2-continuous smooth trajectory of multiple teaching orientations is obtained. To achieve the visualization of quaternion curves on a unit sphere, a mapping algorithm between a unit quaternion and a point on the spherical surface is given based on the physical meaning of the unit quaternion.

Findings

Finally, the curvature analysis of a practical case shows that the orientation trajectory (OT) constructed by this algorithm satisfied the C2-continuity.

Originality/value

This OT satisfies the requirement of smooth interpolation among multiple orientations on robots in industrial applications.

Details

Assembly Automation, vol. 38 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Content available
Article
Publication date: 1 September 2022

Kang Min, Fenglei Ni, Guojun Zhang, Xin Shu and Hong Liu

The purpose of this paper is to propose a smooth double-spline interpolation method for six-degree-of-freedom rotational robot manipulators, achieving the global C2 continuity of…

Abstract

Purpose

The purpose of this paper is to propose a smooth double-spline interpolation method for six-degree-of-freedom rotational robot manipulators, achieving the global C2 continuity of the robot trajectory.

Design/methodology/approach

This paper presents a smooth double-spline interpolation method, achieving the global C2 continuity of the robot trajectory. The tool center positions and quaternion orientations are first fitted by a cubic B-spline curve and a quartic-polynomial-based quaternion spline curve, respectively. Then, a parameter synchronization model is proposed to realize the synchronous and smooth movement of the robot along the double spline curves. Finally, an extra u-s function is used to record the relationship between the B-spline parameter and its arc length parameter, which may reduce the feed rate fluctuation in interpolation. The seven segments jerk-limited feed rate profile is used to generate motion commands for algorithm validation.

Findings

The simulation and experimental results demonstrate that the proposed method is effective and can generate the global C2-continuity robot trajectory.

Originality/value

The main contributions of this paper are as follows: guarantee the C2 continuity of the position path and quaternion orientation path simultaneously; provide a parameter synchronization model to realize the synchronous and smooth movement of the robot along the double spline curves; and add an extra u-s function to realize arc length parameterization of the B-spline path, which may reduce the feed rate fluctuation in interpolation.

Details

Assembly Automation, vol. 42 no. 5
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 28 April 2020

Lei Hong, Baosheng Wang, XiaoLan Yang, Yuguo Wang and Zhong Lin

The purpose of this paper is to present a robotic off-line programming method for freeform surface grinding based on visualization toolkit (VTK). Nowadays, manual grinding and…

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Abstract

Purpose

The purpose of this paper is to present a robotic off-line programming method for freeform surface grinding based on visualization toolkit (VTK). Nowadays, manual grinding and traditional robot on-line programming are difficult to ensure the surface grinding accuracy, thus off-line programming is gradually used in grinding, however, several problems are needed to be resolved which include: off-programming environment depends on the third-party CAD software, leads to insufficient self-development flexibility; single support for robot type or workpiece model format contributes to lack of versatility; grinding point data depends on external data calculation and import process, causes human-computer interaction deterioration.

Design/methodology/approach

In this method, the visualization pipeline and observer/command mode of VTK are used to display the 3D model of the robot grinding system and pick up the workpiece surfaces to be grinded respectively. Two groups of cutter planes with equidistant spacing are created to form the grinding nodes on the surface, and the extraction method for the position and posture of the nodes is proposed. Furthermore, the position and posture of discretized points along the grinding curve are obtained by B-spline curve interpolation and quaternion spherical linear interpolation respectively. Finally, the motion simulation is realized by robot inverse kinematics.

Findings

Through a watch case grinding experiment, the results show that the proposed method based on VTK can achieving high precision grinding effect, which is obviously better than traditional method.

Originality/value

The proposed method is universal which does not depend on the specific forms of surface, and all calculations in simulation are completed within the system, avoiding tedious external data calculation and import process. The grinding trajectory can be generated only by the mouse picking operation without relying on the other third-party CAD software.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 5 June 2019

Hongjun Xing, Kerui Xia, Liang Ding, Haibo Gao, Guangjun Liu and Zongquan Deng

The purpose of this paper is to enable autonomous door-opening with unknown geometrical constraints. Door-opening is a common action needed for mobile manipulators to perform…

Abstract

Purpose

The purpose of this paper is to enable autonomous door-opening with unknown geometrical constraints. Door-opening is a common action needed for mobile manipulators to perform rescue operation. However, it remains difficult for them to handle it in real rescue environments. The major difficulties of rescue manipulation involve contradiction between unknown geometrical constraints and limited sensors because of extreme physical constraints.

Design/methodology/approach

A method for estimating the unknown door geometrical parameters using coordinate transformation of the end-effector with visual teleoperation assists is proposed. A trajectory planning algorithm is developed using geometrical parameters from the proposed method.

Findings

The relevant experiments are also conducted using a manipulator suited to extreme physical constraints to open a real door with a locked latch and unknown geometrical parameters, which demonstrates the validity and efficiency of the proposed approach.

Originality/value

This is a novel method for estimating the unknown door geometrical parameters with coordinate transformation of the end-effector through visual teleoperation assists.

Details

Assembly Automation, vol. 39 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 17 August 2015

John Ogbemhe and Khumbulani Mpofu

– The purpose of this paper is to review the progress made in arc welding automation using trajectory planning, seam tracking and control methodologies.

1046

Abstract

Purpose

The purpose of this paper is to review the progress made in arc welding automation using trajectory planning, seam tracking and control methodologies.

Design/methodology/approach

This paper discusses key issues in trajectory planning towards achieving full automation of arc welding robots. The identified issues in trajectory planning are real-time control, optimization methods, seam tracking and control methodologies. Recent research is considered and brief conclusions are drawn.

Findings

The major difficulty towards realizing a fully intelligent robotic arc welding system remains an optimal blend and good understanding of trajectory planning, seam tracking and advanced control methodologies. An intelligent trajectory tracking ability is strongly required in robotic arc welding, due to the positional errors caused by several disturbances that prevent the development of quality welds. An exciting prospect will be the creation of an effective hybrid optimization technique which is expected to lead to new scientific knowledge by combining robotic systems with artificial intelligence.

Originality/value

This paper illustrates the vital role played by optimization methods for trajectory design in arc robotic welding automation, especially the non-gradient approaches (those based on certain characteristics and behaviour of biological, molecular, swarm of insects and neurobiological systems). Effective trajectory planning techniques leading to real-time control and sensing systems leading to seam tracking have also been studied.

Details

Industrial Robot: An International Journal, vol. 42 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 4 November 2019

Du Hongwang, Wei Xiong, Wang Haitao and Wang Zuwen

In this paper, a novel and unified method for geometry configuration simulation of flexible cable under certain boundary conditions is presented. This methodology can be used to…

Abstract

Purpose

In this paper, a novel and unified method for geometry configuration simulation of flexible cable under certain boundary conditions is presented. This methodology can be used to realize cable assembly verification in any computer-aided design/manufacturing system. The modeling method, solution algorithm, geometry configuration simulation and experimental results are presented to prove the feasibility of this proposed methodology. The paper aims to discuss these issues.

Design/methodology/approach

Considering the gravity, bending and torsion, modeling of cable follows the Kirchhoff theory. For this purpose, Euler quaternions are used to describe its spatial geometry configuration by a carefully chosen set of coordinates. Then the cable is discretized by the FEM, and the equilibrium condition per element is computed. In this way, the global static behavior is independent of the discretization. The static evolution of the cable is obtained by numerical integration of the resulting Kirchhoff equations. Then the manner is demonstrated, in which this system of equations can be decoupled and efficiently solved. Geometry configuration simulation examples with different boundary conditions are presented. Finally, experiment validation are given to describe the effectiveness of the models and algorithms.

Findings

The method presented in this paper can be adapted to computer-aided assembly verification of flexible cable. The experimental results indicate that both of the model and algorithm are efficient and accurate.

Research limitations/implications

The method should be extended to flexible cables with multiple branches and more complex constraints (holes, curved surfaces and clamps) and non-circular sections. Dynamic assembly process simulation based on the Kirchhoff theory must be considered in the future.

Originality/value

Unlike in previous approaches, the cable behavior was independent of the underlying discretization, and the finite element approach enables physically plausible cable assembly verification.

Details

Assembly Automation, vol. 40 no. 6
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 15 February 2021

Chen Bao, Yongwei Miao, Bingfei Gu, Kaixuan Liu and Zhen Liu

The purpose of this paper is to propose an interactive 2D–3D garment parametric pattern-making and linkage editing scheme that integrates clothing design, simulation and…

Abstract

Purpose

The purpose of this paper is to propose an interactive 2D–3D garment parametric pattern-making and linkage editing scheme that integrates clothing design, simulation and interaction to design 3D garments and 2D patterns. The proposed scheme has the potential to satisfy the individual needs of fashion industry, such as precise fit evaluation of the garment, interactive style editing with ease allowance and constrained contour lines in fashion design.

Design/methodology/approach

The authors first construct a parametric pattern-making model for flat pattern design corresponding to the body dimensions. Then, the designing 2D patterns are stitched on a virtual 3D mannequin by performing a virtual try-on. If the customer is unsatisfied after the virtual try-on, the adjustable parameters (appearance parameters and fit parameters) can be adjusted using the 2D–3D linkage editing with hierarchical constrained contour lines, and the fit evaluation tool interactively provides the feedback.

Findings

The authors observed that the usability and efficiency of the existing garment pattern-making method simplifies the garment pattern-making process. The authors utilize an interactive garment parametric flat pattern-making model to generate an individualized garment flat pattern that effectively adjust and realize the local editing of the garment pattern-making. The 2D–3D linkage editing is then employed, which alters the size and shape of garment pattern for a precise human model fit of the 3D garment using hierarchical constrained contour lines. Various instances have validated the effectiveness of the proposed scheme, which can increase the reusability of the existing garment styles and improve the efficiency of fashion design.

Research limitations/implications

First, the authors do not consider the garment pattern-making design of sophisticated styles. Second, the authors do not directly consider complex garment shapes such as wrinkles, folds, multi-layer models and fabric physical properties.

Originality/value

The authors propose a pattern adjustment scheme that uses the 3D virtual try-on technology to avoid repetitions of reality-based fit tests and garment sample making in the designing process of clothing products. The proposed scheme provides interactive selections of garment patterns and sizes and renders modification tools for 3D garment designing and 2D garment pattern-making. The authors present the 2D–3D interactive linkage editing scheme for a custom-fit garment pattern based on the hierarchical constraint contour lines. The spatial relationship among the human body, pattern pieces and 3D garment model is adequately expressed, and the final design result of the garment pattern is obtained by constraint solving. Meanwhile, the tightness tension of different parts of the 3D garment is analyzed, and the fit and comfort of the garment are quantitatively evaluated.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 18 January 2021

Hua Zhou, Dong Wei, Yinglong Chen and Fa Wu

To promote the intuitiveness of collaborative tasks, the negotiation ability of humans with each other has inspired a large amount of studies aimed at reproducing the capacity in…

215

Abstract

Purpose

To promote the intuitiveness of collaborative tasks, the negotiation ability of humans with each other has inspired a large amount of studies aimed at reproducing the capacity in physical human-robot interaction (pHRI). This paper aims to promote mutual adaptation in negotiation when both parties possess incomplete information.

Design/methodology/approach

This paper introduces virtual fixtures into the traditional negotiation mechanism, locally regulating tracking trajectory and impedance parameters in the negotiating phase until the final plan integrates bilateral intentions well. In the strategy, robots convey its task information to humans and offer groups of guide plans for them to choose, on the premise of maximizing the robot’s own profits.

Findings

Compared with traditional negotiation strategies, humans adapt to robots easily and show lower cognitive load in the method, while the satisfied plan shows better performance for the whole human-robot system.

Originality/value

In this study, this paper proposes a novel negotiation strategy to facilitate the mutual adaptation of humans and robots in complicated shared tasks, especially when both parties possess incomplete information of tasks.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 27 April 2012

Pedro Neto, Nuno Mendes, Ricardo Araújo, J. Norberto Pires and A. Paulo Moreira

The purpose of this paper is to present a CAD‐based human‐robot interface that allows non‐expert users to teach a robot in a manner similar to that used by human beings to teach…

Abstract

Purpose

The purpose of this paper is to present a CAD‐based human‐robot interface that allows non‐expert users to teach a robot in a manner similar to that used by human beings to teach each other.

Design/methodology/approach

Intuitive robot programming is achieved by using CAD drawings to generate robot programs off‐line. Sensory feedback allows minimization of the effects of uncertainty, providing information to adjust the robot paths during robot operation.

Findings

It was found that it is possible to generate a robot program from a common CAD drawing and run it without any major concerns about calibration or CAD model accuracy.

Research limitations/implications

A limitation of the proposed system has to do with the fact that it was designed to be used for particular technological applications.

Practical implications

Since most manufacturing companies have CAD packages in their facilities today, CAD‐based robot programming may be a good option to program robots without the need for skilled robot programmers.

Originality/value

The paper proposes a new CAD‐based robot programming system. Robot programs are directly generated from a CAD drawing “running” on a commonly available 3D CAD package (Autodesk Inventor) and not from a commercial, computer aided robotics (CAR) software, making it a simple CAD integrated solution. This is a low‐cost and low‐setup time system where no advanced robot programming skills are required to operate it. In summary, robot programs are generated with a high‐level of abstraction from the robot language.

Details

Industrial Robot: An International Journal, vol. 39 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 4 December 2020

Shiqi Li, Dong Chen and Junfeng Wang

This paper aims to present a method of optimal singularity-free motion planning under multiple objectives and multiple constrains for the 6-DOF parallel manipulator, which is used…

Abstract

Purpose

This paper aims to present a method of optimal singularity-free motion planning under multiple objectives and multiple constrains for the 6-DOF parallel manipulator, which is used as an execution mechanism for the automated docking of components.

Design/methodology/approach

First, the distribution characteristics of the Jacobian matrix determinant in local workspace are studied based on the kinematics and a sufficient and necessary condition of singularity-free path planning in local workspace is proposed. Then, a singularity-free motion path of the end-effector is generated by a fifth-order B-spline curve and the corresponding trajectories of each actuator are obtained via the inverse kinematics. Finally, several objective functions are defined to evaluate the motion path and an improved multi-objective particle swarm optimization algorithm-based on the Pareto archive evolution is developed to obtain the optimal singularity-free motion trajectories.

Findings

If the initial pose and the target pose of the end-effector are both singularity-free, a singularity-free motion path can be planned in the local workspace as long as all the values of each pose elements in their own directions are monotonous. The improved multi-objective particle swarm optimization (IMPSO) algorithm is effective and efficient in the optimization of multi-objective motion planning model. The optimal singularity-free motion path of the end-effector is verified in the component docking test. The docking result is that the movable component is in alignment with the fixed one, which proves the feasibility and practicability of the proposed motion path method to some extent.

Originality/value

The proposed method has a certain novelty value in kinematic multi-objective motion planning of parallel manipulators; it also increases the application prospect of parallel manipulators and provides attractive solutions to component assembly for those organizations with limited cost and that want to find an option that is effective to be implemented.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

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