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This paper aims to provide an effective method so that the ultrasonic technique can be applied to the online debris particle detection. It proposes utilizing the waveshape features in discriminating the debris particle in lubricant.

The finite element model has been developed to investigate the scattering of the ultrasonic waves in lubricant containing single scatterer, such as the debris particle and the air bubble. The simulation results show that the results verify that different scatterers differ in the waveshape features. The static experiments were carried out on a specially fixture. The single spherical debris, long debris and air bubble were measured. The fast Fourier transform (FFT) method was applied to the analysis of the echo signals to obtain the features implicated in the waveshape.

The research of this paper verifies that different scatterers differ both in their shape features and in the FFT analysis features.

The rapid movement of the debris particles as well as the lubricant temperature may influence the measuring signals. Besides, the measuring signals are usually corrupted by noise, especially for the tiny debris. Therefore, researchers are encouraged to solve those problems further.

The paper includes implications for the improvement in the online debris detection and the development of the ultrasonic technique applied in online debris detection.

The paper provides a promising way that the ultrasonic waveshape features can be utilized to the identify debris particle online.

The involvement of wear, friction and lubrication in engineering systems and industrial applications makes it imperative to study the various aspects of tribology in relation with advanced technologies and concepts. The concept of Industry 4.0 and its implementation further faces a lot of barriers, particularly in developing economies. Real-time and reliable data is an important enabler for the implementation of the concept of Industry 4.0. For availability of reliable and real-time data about various tribological systems is crucial in applying the various concepts of Industry 4.0. This paper aims to attempt to highlight the role of sensors related to friction, wear and lubrication in implementing Industry 4.0 in various tribology-related industries and equipment.

A through literature review has been done to study the interrelationships between the availability of tribology-related data and implementation of Industry 4.0 are also discussed. Relevant and recent research papers from prominent databases have been included. A detailed overview about the various types of sensors used in generating tribological data is also presented. Some studies related to the application of machine learning and artificial intelligence (AI) are also included in the paper. A discussion on fault diagnosis and cyber physical systems in connection with tribology has also been included.

Industry 4.0 and tribology are interconnected through various means and the various pillars of Industry 4.0 such as big data, AI can effectively be implemented in various tribological systems. Data is an important parameter in the effective application of concepts of Industry 4.0 in the tribological environment. Sensors have a vital role to play in the implementation of Industry 4.0 in tribological systems. Determining the machine health, carrying out maintenance in off-shore and remote mechanical systems is possible by applying online-real-time data acquisition.

The paper tries to relate the pillars of Industry 4.0 with various aspects of tribology. The paper is a first of its kind wherein the interdisciplinary field of tribology has been linked with Industry 4.0. The paper also highlights the role of sensors in generating tribological data related to the critical parameters, such as wear rate, coefficient of friction, surface roughness which is critical in implementing the various pillars of Industry 4.0.

The purpose of this study is to develop a cylindrical capacitive sensor that has the advantages of high resolution, small size and designability and can be easily installed on lubricant pipeline to monitor lubricant oil debris.

A theoretical model of the cylindrical capacitive sensor is presented to analyze several parameters’ effectiveness on the performance of sensor. Numerical simulations are then conducted to determine the optimal parameters for preliminary experiments. Experiments are finally carried out to demonstrate the detectability of developed capacitive sensors.

It is clear from experimental results that the developed capacitive sensor can monitor the debris in lubricant oil well, and the capacitance values increase almost linearly when the number and size of debris increase.

There is lot of further work to do to apply the presented method into the application. Especially, it is necessary to consider several factors’ influence on monitoring results. These factors include the flow rate of the lubricant oil, the temperature, the debris distribution and the vibration. Moreover, future work should consider the influence of the oil degradation to the capacitance change and other contaminations (e.g. water and dust).

This work conducts a feasibility study on application of capacitive sensing principle for detecting debris in aero engine lubricant oil.

The novelty of the presented capacitance sensor can be summarized into two aspects. One is that the sensor structure is simple and characterized by two coaxial cylinders as electrodes, while conventional capacitive sensors are composed of two parallel plates as electrodes. The other is that sensing mechanism and physical model of the presented sensor is verified and validated by the simulation and experiment.

To describe the development of and experience with a system that tracks the position of knocks and taps atop a large sheet of glass for use as an inexpensive retrofit that can make large windows into interactive interfaces.

The structural‐acoustic wavefront coming from the impact is simultaneously recorded by four contact piezoelectric pickups mounted near the sheet's corners. A digital signal processor extracts relevant characteristics from these signals, such as amplitudes, frequency components, and differential timings, which are used to estimate the location of the hit and derive other parameters, including a degree of confidence in the position accuracy, the strike intensity and the nature of each hit (e.g. knuckle knock, metal tap, or fist bang – our system responds to any kind of impact). A set of heuristically‐guided rules are employed to compare the waveforms recorded by different sensors and determine the differential timing.

Across sensitive areas ranging up to 2×2 m, we have obtained position resolutions of σ=2.5 cm for 1/4 in. tempered glass and σ=3‐4 cm for 1 cm thick shatterproof glass. Our system delivers 65 ms latency, hence is essentially real time. The system has been installed in several public settings, and has proven to be very robust.

Suggestions are given for doing everything in software and not using the DSP. Analytical compensation of the dispersion would probably yield better precision but require more computation time.

As this system requires only simple hardware, it needs no special adaptation of the glass pane, and allows all tracking transducers to be mounted on the inner surface, hence it is quite easy and inexpensive to deploy as a retrofit to existing windows. This opens many applications, such as an interactive storefront, with content controlled by knocks on the display window, an interactive museum display case, or a vending machine where one can select by tapping directly above the desired item.

As large displays become less costly and more common, systems like these can make them interactive. This paper details our approach.