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Article
Publication date: 4 September 2023

Shahe Liang, Wenkun Liu and Zhongfan Chen

Recycled concrete is an economical and environmentally friendly green material. The shear performance of recycled concrete load-bearing masonry is studied, which is great of…

Abstract

Purpose

Recycled concrete is an economical and environmentally friendly green material. The shear performance of recycled concrete load-bearing masonry is studied, which is great of significance for its promotion and application and also has great significance for the sustainable development of energy materials.

Design/methodology/approach

In total, 30 new load-bearing block masonry samples of self-insulating recycled concrete are subjected to pure shear tests, and 42 samples are tested subjected to shear-compression composite shear tests. According to the axial design compression ratio, the test is separated into seven working conditions (0.1–0.8).

Findings

According to the test results, the recommended formula for the average shear strength along the joint section of recycled concrete block masonry is given, which can be used as a reference for engineering design. The measured shear-compression correlation curves of recycled concrete block masonry are drawn, and the proposed limits of three shear-compression failure characteristics are given. The recommended formula for the average shear strength of masonry under the theory of shear-friction with variable friction coefficient is given, providing a valuable reference for the formulation of relevant specifications and practical engineering design.

Originality/value

Simulated elastoplastic analysis and finite element modeling on the specimens are performed to verify the test results.

Details

International Journal of Structural Integrity, vol. 14 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 27 April 2023

Vadiraj Rao, N. Suresh and G.P. Arun Kumar

The majority of previous studies made on Recycled Concrete Aggregates (RCA) are limited to the utilisation of non-structural grade concrete due to unfavourable physical…

Abstract

Purpose

The majority of previous studies made on Recycled Concrete Aggregates (RCA) are limited to the utilisation of non-structural grade concrete due to unfavourable physical characteristics of RCA including the higher absorption of water, tending to increased water requirement of concrete. This seriously limits its applicability and as a result it reduces the usage of RCA in structural members. In the present study, the impact of hybrid fibres on cracking behaviour of RCA concrete beams along with the inclusion of reinforcing steel bars under two-point loading system exposed to different sustained elevated temperatures are being investigated.

Design/methodology/approach

RCA is substituted for Natural Coarse Aggregates (NCA) at 0, 50 and 100 percentages. The study involves testing of 150 mm cubes and beams of size (700 × 150 × 150) mm, i.e. with steel reinforcing bars along with the addition of 0.35% Steel fibres+ 0.15% polypropylene fibres. The specimens are being exposed to temperatures from 100° to 500°C with 100° interval for 2 h. Studies were made on the post crack analysis, which includes the measurement of crack width, crack length and load at first crack. The crack patterns were analysed in order to understand the effect of fibres and RCA at sustained elevated temperatures.

Findings

The result shows that ultimate load carrying capacity of reinforced concrete beams and load at first crack decreases with the raise in temperatures and increased percentage of RCA content in the mix. Further that 100% RCA replacement specimens showed lesser cracks when compared to the other mixes and the inclusion of fibres enhances the flexural capacity of members highlighting the importance of fibres.

Practical implications

RCA can be used for structural purposes and the study can be projected for assessing the performance of real structures with the extent of fire damage when recycled aggregates are used.

Social implications

Most of recycled materials can be used in the regular concrete which solves two problems namely avoiding the dumping of C&D waste and preventing the usage of natural aggregates. Hence the study provides sustainable option for the production of concrete.

Originality/value

The reduction in capacity of flexural members due to the utilisation of recycled aggregates can be negated by the usage of fibres. Hence improved flexural performance is observed for specimens with fibres at sustained elevated temperatures.

Details

Journal of Structural Fire Engineering, vol. 14 no. 4
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 27 September 2022

Chafika Ali Ahmed, Abdelmadjid Si Salem, Souad Ait Taleb and Kamal Ait Tahar

This paper aims to investigate the experimental behavior and the reliability of concrete columns repaired using fiber-reinforced polymers (FRPs) under axial compression loading…

Abstract

Purpose

This paper aims to investigate the experimental behavior and the reliability of concrete columns repaired using fiber-reinforced polymers (FRPs) under axial compression loading. The expression of the ultimate axial resistance was assessed from the experimental data of damaged concrete cylinders repaired by externally bonded double-FRP spiral strips.

Design/methodology/approach

The tested columns bearing capacity mainly depends of the elasticity modulus of both damaged and undamaged concrete have been considered in addition to the applied load and the cylinder diameter as random variables in the expression of the failure criterion. The reliability indicators were assessed using first order second moment method.

Findings

The emphasized test results, statistically fitted show that the strength has been retrofitted for all repaired specimens whatever the degree of initial damage. However, the gain in axial strength is inversely proportional to the degree of damage.

Originality/value

The efficiency of a new FRP repair procedure using double-spiral strips was studied. This research provides a technical and economical solution for retrofitting existing concrete columns. Finally, the random character of the variables that govern the studied system shows the accuracy and safety of the proposed original design.

Details

World Journal of Engineering, vol. 21 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 14 August 2023

Abhishek Kansal, Akshay Dvivedi and Pradeep Kumar

The purpose of this study to investigate the organized porous network zinc (OPNZ) scaffolds. Their mechanical characteristics, surface roughness and fracture mechanism were…

Abstract

Purpose

The purpose of this study to investigate the organized porous network zinc (OPNZ) scaffolds. Their mechanical characteristics, surface roughness and fracture mechanism were assessed in relation to their structural properties. The prospects of fused deposition modeling (FDM) for printing metal scaffolds via rapid tooling have also been studied.

Design/methodology/approach

Zn scaffolds with different pore and strut sizes were manufactured via the rapid tooling method. This method is a multistep process that begins with the 3D printing of a polymer template. Later, a paraffin template was obtained from the prepared polymer template. Finally, this paraffin template was used to fabricate the Zn scaffold using microwave sintering. The characterization of prepared Zn samples involved structural characterization, microstructural study, surface roughness testing and compression testing. Moreover, based on the Gibson–Ashby model analysis, the model equations’ constant values were evaluated, which can help in predicting the mechanical properties of Zn scaffolds.

Findings

The scanning electron microscopy study confirmed that the fabricated sample pores were open and interconnected. The X-ray diffraction analysis revealed that the Zn scaffold contained hexagonal closed-packed Zn peaks related to the a-Zn phase, validating that scaffolds were free from contamination and impurity. The range for ultimate compressive strength, compressive modulus and plateau stresses for Zn samples were found to be 6.75–39 MPa, 0.14–3.51 GPa and 1.85–12.6 MPa by adjusting their porosity, which are comparable with the cancellous bones. The average roughness value for the Zn scaffolds was found to be 1.86 µm.

Originality/value

This research work can widen the scope for extrusion-based FDM printers for fabricating biocompatible and biodegradable metal Zn scaffolds. This study also revealed the effects of scaffold structural properties like porosity, pore and strut size effect on their mechanical characteristics in view of tissue engineering applications.

Details

Rapid Prototyping Journal, vol. 29 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 9 January 2024

Yunfei Zou

This study aims to enhance the understanding of fiber-reinforced polymer (FRP) applications in partially confined concrete, with a specific focus on improving economic value and…

Abstract

Purpose

This study aims to enhance the understanding of fiber-reinforced polymer (FRP) applications in partially confined concrete, with a specific focus on improving economic value and load-bearing capacity. The research addresses the need for a more comprehensive analysis of non-uniform vertical strain responses and precise stress–strain models for FRP partially confined concrete.

Design/methodology/approach

DIC and strain gauges were employed to gather data during axial compression tests on FRP partially confined concrete specimens. Finite element analysis using ABAQUS was utilized to model partial confinement concrete with various constraint area ratios, ranging from 0 to 1. Experimental findings and simulation results were compared to refine and validate the stress–strain model.

Findings

The experimental results revealed that specimens exhibited strain responses characterized by either hardening or softening in both vertical and horizontal directions. The finite element analysis accurately reflected the relationship between surface constraint forces and axial strains in the x, y and z axes under different constraint area ratios. A proposed stress–strain model demonstrated high predictive accuracy for FRP partially confined concrete columns.

Practical implications

The stress–strain curves of partially confined concrete, based on Teng's foundation model for fully confined stress–strain behavior, exhibit a high level of predictive accuracy. These findings enhance the understanding of the mechanical behavior of partially confined concrete specimens, which is crucial for designing and assessing FRP confined concrete structures.

Originality/value

This research introduces innovative insights into the superior convenience and efficiency of partial wrapping strategies in the rehabilitation of beam-column joints, surpassing traditional full confinement methods. The study contributes methodological innovation by refining stress–strain models specifically for partially confined concrete, addressing the limitations of existing models. The combination of experimental and simulated assessments using DIC and FEM technologies provides robust empirical evidence, advancing the understanding and optimization of FRP-concrete structure performance. This work holds significance for the broader field of concrete structure reinforcement.

Details

International Journal of Structural Integrity, vol. 15 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 24 December 2021

Mohammadsina Sharifi Ghalehnoei

The purpose of this study is to develop the performance model of buildings designed by the seismic code 2800 against the explosion wave and determination of safety distance.

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Abstract

Purpose

The purpose of this study is to develop the performance model of buildings designed by the seismic code 2800 against the explosion wave and determination of safety distance.

Design/methodology/approach

Analytical models of three-, five- and ten story structures that used moment frame system and also a ten-storey building with shaer wall designed based on the seismic code 2800 in term of design and nonlinear analysis were generated for use with Perform-3D software. Extensive parametric analysis is executed on different explosive loads with 100, 500, 1,000 and 5,000 Trinitrotoluene, soil types 2 and 3, models eqs and eqbs, the number of story buildings and the effect of shear wall to determine the safety distance based on collapse threshold performance (CP) level criterion.

Findings

The results indicate that by increasing the explosives mass from 100 to 5,000 kg and the number of the stories three and five induce increasing the safety distance of CP level in buildings to 4.5 meter and 3 meter times, respectively. Ten-story structures modeled on shear wall show very good performance because of stiffness rising and high energy absorption. In addition, by increasing the stories from five to ten, the amount of the safety distance reduces the CP level to 3.9 meter times.

Originality/value

The results of this work are meaningful for explosion-resistant design and damage assessments of reinforced concrete moment framed structures subjected to explosive explosion.

Details

World Journal of Engineering, vol. 20 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 25 May 2023

Ashwani Kumar and Deepak Chhabra

This study aims to explore the potential benefits favoring the adaptation of structural optimization techniques in the additive manufacturing (AM) of medical utilities to meet the…

Abstract

Purpose

This study aims to explore the potential benefits favoring the adaptation of structural optimization techniques in the additive manufacturing (AM) of medical utilities to meet the repetitive demand for functionally precise customized orthoses. Irregularities encountered during the conventional treatment of tendon injuries can be eschewed using advanced structural simulation in design and innovative splint fabrication using 3D printing.

Design/methodology/approach

A customized mallet finger splint designed from 3D scans was subjected to ANSYS topological simulation comprising multi-level weight reduction to retain optimal mass (100%, 90%, 80%, 70% and 60%). A batch of the four typical 3D printing materials was chosen to conduct a comparative mechanical and thermal stress analysis, facilitating the selection of the optimal one for fabricating functionally adaptive splints. Assurance of structural safety was accomplished through the experimental validation of simulation results against the testing data set of ASTM D695 and ASTM D638 Type-1 specimens over a universal testing machine (UTM). Fused deposition modeling (FDM) 3D printing processed the optimized splint fabrication to assist evaluation of weight reduction percentage, fitting aesthetics, appearance, comfort, practicality and ventilation ease at the user end.

Findings

AM efficacy can efficiently execute the design complexity involved in the topology optimization (TO) results and introduces rehabilitation practicality into the application. Topologically optimized splint provided with favorable comfort, stiffness and strengthening features, offers ventilation ease and structural stability for customized appliances, with 30.52% lighter weight and 121.37% faster heat dissipation than unoptimized one.

Originality/value

The state of art multidisciplinary optimization featured with structural and material optimization attributes can deliberately meet medical necessity for performance-oriented orthotic devices.

Details

Rapid Prototyping Journal, vol. 29 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 15 August 2023

Muhammad Waqas, Dingyong He, Zhen Tan, Peng Yang, Mu Gao and Xingye Guo

The selective laser melting (SLM) technique, as a typical additive manufacturing process, is widely used for the fabrication of metallic biomedical components. In terms of…

Abstract

Purpose

The selective laser melting (SLM) technique, as a typical additive manufacturing process, is widely used for the fabrication of metallic biomedical components. In terms of biodegradability, zinc and its alloys represent an emerging generation of metallic materials for biomedical implants. The purpose of this paper is to obtain the Zn and Zn10Mg alloys with high mechanical properties using the SLM technology. The relationship between the processing parameters and the porosity of pure Zn and Zn10Mg alloy samples was investigated.

Design/methodology/approach

The samples were fabricated using SLM technology working in an inert gas closed chamber. Preliminary experiments were conducted to analyze the laser power and gas flow on evaporation, single track form and porosity. To evaluate the influence of factors on relative density, the response surface methodology was applied.

Findings

The satisfactory results of the proposed method were achieved, in which the relative density of the components reached up to 99.63%, and compression strength reached 214 ± 13 MPa under optimal processing conditions.

Originality/value

Zinc is categorized by its low melting and boiling point, which leads to the high porosity of the components. It is difficult to prepare the Zn alloy samples with high relative density using SLM technology. This work successfully achieved dense Zn and Zn10Mg samples and investigated their microstructure, mechanical properties and corrosion behavior.

Details

Rapid Prototyping Journal, vol. 29 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 21 April 2023

Mohammed Tahi, Mohamed Chikhaoui and Mohamed Chabaat

Monobloc sleepers have several problems related to bending cracking, especially longitudinal cracking and cracking at rail seat under preload release. Therefore, the purpose of…

28

Abstract

Purpose

Monobloc sleepers have several problems related to bending cracking, especially longitudinal cracking and cracking at rail seat under preload release. Therefore, the purpose of this study is to describe the behavior and cracking mode of prestressed concrete railroad sleepers under static loads using the positive test. Experimental tests followed by 3-D numerical models were performed of the same test.

Design/methodology/approach

Two steel supports were placed on the rail seat. During a progressive loading, the initiated cracks had approximately the same amplitude as those obtained from the numerical model. The type of cracking depends on the intensity of the applied static load and the loading rate. A validated three-dimensional digital model was established. The obtained results showed a perfect resemblance to the experimental tests. The final design was optimized and verified using a validated numerical simulation.

Findings

At low static loading levels, the first flexural shear cracks appeared at a vertical position located between the two steel supports. At higher static loading levels, bending shear cracks have occurred. The latter are inclined at the steel supports. It was proven that for higher loading levels, shear cracks were the primary mode of failure.

Research limitations/implications

Owing to the sensitivity of monobloc sleepers to technology production, the results are limited by the maximal loading and press used.

Practical implications

Numerical modeling greatly reduces uncertainties in laboratory testing and is an important tool for visualizing and quantifying rail seat cracks to understand behavior and predict collapse.

Social implications

Ensuring human life during rail operations is one of our the long-term priorities. This cannot be done unless the authors manage to master the manufacturing tool for sleepers while controlling the limitation of crack propagation.

Originality/value

The three-dimensional numerical established model has been checked and validated against the experimental results using the positive test to understand the behavior and the cracking mode of prestressed concrete railroad sleepers under static loads. The proposed numerical model has been more refined for a later more complex application by reducing the computation time.

Details

International Journal of Structural Integrity, vol. 14 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 September 2023

Iván La Fé-Perdomo, Jorge Andres Ramos-Grez, Ramón Quiza, Ignacio Jeria and Carolina Guerra

316 L stainless steel alloy is potentially the most used material in the selective laser melting (SLM) process because of its versatility and broad fields of applications (e.g…

Abstract

Purpose

316 L stainless steel alloy is potentially the most used material in the selective laser melting (SLM) process because of its versatility and broad fields of applications (e.g. medical devices, tooling, automotive, etc.). That is why producing fully functional parts through optimal printing configuration is still a key issue to be addressed. This paper aims to present an entirely new framework for simultaneously reducing surface roughness (SR) while increasing the material processing rate in the SLM process of 316L stainless steel, keeping fundamental mechanical properties within their allowable range.

Design/methodology/approach

Considering the nonlinear relationship between the printing parameters and features analyzed in the entire experimental space, machine learning and statistical modeling methods were defined to describe the behavior of the selected variables in the as-built conditions. First, the Box–Behnken design was adopted and corresponding experimental planning was conducted to measure the required variables. Second, the relationship between the laser power, scanning speed, hatch distance, layer thickness and selected responses was modeled using empirical methods. Subsequently, three heuristic algorithms (nonsorting genetic algorithm, multi-objective particle swarm optimization and cross-entropy method) were used and compared to search for the Pareto solutions of the formulated multi-objective problem.

Findings

A minimum SR value of approximately 12.83 μm and a maximum material processing rate of 2.35 mm3/s were achieved. Finally, some verification experiments recommended by the decision-making system implemented strongly confirmed the reliability of the proposed optimization methodology by providing the ultimate part qualities and their mechanical properties nearly identical to those defined in the literature, with only approximately 10% of error at the maximum.

Originality/value

To the best of the authors’ knowledge, this is the first study dealing with an entirely different and more comprehensive approach for optimizing the 316 L SLM process, embedding it in a unique framework of mechanical and surface properties and material processing rate.

Details

Rapid Prototyping Journal, vol. 29 no. 10
Type: Research Article
ISSN: 1355-2546

Keywords

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