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Article
Publication date: 4 October 2011

Ruidong Xie, Dichen Li and Shuaijun Chao

This paper seeks to describe the development of an inexpensive stereolithography (SL) system with high power ultraviolet light‐emitting diode (UV‐LED) curing light source. The…

Abstract

Purpose

This paper seeks to describe the development of an inexpensive stereolithography (SL) system with high power ultraviolet light‐emitting diode (UV‐LED) curing light source. The advantages of UV‐LED light source will be investigated and the results presented.

Design/methodology/approach

The working principle of the UV‐LED light‐based SL system (LED‐SL) and its characteristics were explicated; the effect of beam divergence angle on the shape of a single cured line was analyzed; and the effects of the shapes of single cured lines shone by different light sources on the fabrication accuracy were compared.

Findings

LED‐SL has significantly higher part fabrication efficiency and accuracy than UV lamplight‐based prototyping systems. Furthermore, the UV‐LED energy consumption is much lower than laser and UV lamp sources, which conforms to the requirement of Green Manufacturing.

Research limitations/implications

In increasing the scanning speed, the vibration of the focusing lens set has an obvious effect on the scanning accuracy; therefore, further research is needed.

Originality/value

This research verified the feasibility of adopting high power UV‐LED as the light source for a rapid prototyping system and enhanced the versatility of conventional UV‐SL technology.

Details

Rapid Prototyping Journal, vol. 17 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 7 December 2022

Tunan Chen, Fengxiang Ma, Yue Zhao, Zhenghai Liao, Zongjia Qiu and Guoqiang Zhang

This paper aims to establish a photoacoustic detection system for SO2 using UV-LED and testify its feasibility for sensitive measurement. The work in this paper can avoid…

Abstract

Purpose

This paper aims to establish a photoacoustic detection system for SO2 using UV-LED and testify its feasibility for sensitive measurement. The work in this paper can avoid potential crossover interference in infrared (IR) range and also balance the capability and cost of feasible excitation for photoacoustic detection system.

Design/methodology/approach

In this experimental work, a cantilever-enhanced–based photoacoustic SO2 detection system using an ultraviolet (UV) LED light source with a light power of 4 mW as the excitation was established.

Findings

A feasible photoacoustic detection system for SO2 using UV-LED was established. Experimental results demonstrate that the detection limit of the system can reach the level of 0.667 ppm, which can serve as a reference for the application of PAS in insulation fault diagnosis.

Originality/value

This work investigated the potential of using ultraviolet photoacoustic spectroscopy to detect trace SO2, which provided an ideal replacement of infrared-laser-based detection system. In this paper, a photoacoustic detection system using LED with a low light power was established. Low light power requirement can expand the options of light sources accordingly. In this paper, the absorption characteristics of SO2 in the presented detection system and ultraviolet range were studied. And the detection limit of the presented system was given. Both of which can provide reference to SO2 detection in ambient SF6.

Details

Sensor Review, vol. 42 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 24 June 2019

Ahmad Fairuz Omar, Wan Long Chiong, Wei Yee Tan and Jia Wen Wong

This paper aims to propose an area under the curve model to represent ultraviolet (UV) exposure doses on EBT3 films (in mJ/cm2). The model was developed on a cross-section of the…

Abstract

Purpose

This paper aims to propose an area under the curve model to represent ultraviolet (UV) exposure doses on EBT3 films (in mJ/cm2). The model was developed on a cross-section of the exposed films using visible absorbance method. Ultraviolet–A light emitting diodes (UVA–LEDs) with 20° and 60° half angle with distinctive peak emission wavelengths between 365 to 405 nm are used in this experiment. No similar experimental setup or findings have been reported thus far, though the various application of EBT3 for the measurement of solar UV (A + B) have been published since EBT3 is commercially available.

Design/methodology/approach

Two sets of UVA–LEDs were used as the UV radiation source in the experiment. The first set contains of four 5 mm low power UVA–LEDs with the 20° half angle and peak emission wavelength at 365, 375, 385 and 400 nm. The second set contains of five surface mount high power UVA–LEDs with the 60° half angle and peak emission wavelength at 365, 375, 385, 305 and 400 nm. The illumination setup for the two sets of LEDs is different between each other to obtain sufficient dose distribution on the films for spectroscopy analysis. This is due to the different illumination angle and irradiance intensity by each set of LEDs.

Findings

UV–LED with a peak emission of 365, 375 and 385 nm able to produce UV doses accurately measurable using EBT3 films, UVA–LEDs with peak emission at 395 nm and above produced much lower accuracy with R2. From both set of LEDs, it can be concluded that peak emission wavelength of UVA–LED does influence the discoloration of the films. Shorter wavelength (higher energy) of UVA–LEDs discolors EBT3 films much intense compared to longer wavelength for a given UV dose exposure.

Originality/value

Despite various practical applicability and advantages of UV–LEDs, there are still no standard methods in measuring UV–LED radiation output. The proposed approach not only allows us to obtain the dose of UV–LED, where the sensitivity of measurement is wavelength (energy) depended but also allows us to visually observe the illumination pattern of invisible UV radiation through the application of EBT3 films.

Details

Sensor Review, vol. 39 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 26 April 2011

Yong Chen, Chi Zhou and Jingyuan Lao

Most current additive manufacturing (AM) processes are layer based. By converting a three‐dimensional model into two‐dimensional layers, the process planning can be dramatically…

2298

Abstract

Purpose

Most current additive manufacturing (AM) processes are layer based. By converting a three‐dimensional model into two‐dimensional layers, the process planning can be dramatically simplified. However, there are also drawbacks associated with such an approach such as inconsistent material properties and difficulty in embedding existing components. The purpose of this paper is to present a novel AM process that is non‐layer based and demonstrate its unique capability.

Design/methodology/approach

An AM process named computer numerically controlled (CNC) accumulation has been developed. In such a layerless AM process, a fiber optic‐cable connected with an ultraviolet (UV) LED and related lens is served as an accumulation tool. The cable is then merged inside a tank that is filled with UV‐curable liquid resin. By controlling the on/off state of the UV‐LED and the multi‐axis motion of the cable, a physical model can be built by selectively curing liquid resin into solid.

Findings

It is found that the cured resin can be safely detached from the accumulation tool by applying a Teflon coating on the tip of the fiber‐optic cable, and controlling an appropriate gap between the cable and the base. The experimental results verified the curing and attaching force models.

Research limitations/implications

A proof‐of‐concept testbed has been developed based on a curing tool that has a diameter around 2 mm. The relatively large tool size limits the geometry resolution and part quality of the built parts.

Originality/value

By incorporating multi‐axis tool motion, the CNC accumulation process can be beneficial for applications such as plastic part repairing, addition of new design features, and building around inserts.

Details

Rapid Prototyping Journal, vol. 17 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 19 June 2009

Fan Zeng, Beshah Ayalew and Mohammed Omar

The purpose of this paper is to present a new closed‐loop radiative robotic paint curing process that could replace less efficient and bulky convection‐based paint curing…

Abstract

Purpose

The purpose of this paper is to present a new closed‐loop radiative robotic paint curing process that could replace less efficient and bulky convection‐based paint curing processes in automotive manufacturing.

Design/methodology/approach

The proposed robotic paint curing processes uses an Ultraviolet LED panel for a heat source, an infra‐red camera for non‐contact thermal signature feedback of cure level, and a robot control strategy that incorporates the cure‐level information in an inverse dynamics control of the robotic manipulator. To demonstrate the advantage of the closed‐loop process in improving cure uniformity, detailed models and discussions of the irradiation process, the robotics and the control strategy are presented.

Findings

A simulation‐based comparison of the closed‐loop robotic curing with the open‐loop robotic curing clearly shows the benefits of using thermal signature feedback in improving cure level uniformity.

Originality/value

This is a new approach proposed to exploit immerging technology and improve the efficiency of energy use in an automotive manufacturing process without sacrificing product quality.

Details

Industrial Robot: An International Journal, vol. 36 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Content available
147

Abstract

Details

Pigment & Resin Technology, vol. 41 no. 4
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 11 October 2022

Mazwan Mansor, Syamsul M., Yusnizam Yusuf and Mohd Nazri Abdul Rahman

This study aims to present a numerical study of atomic structure for aluminium nitride (AlN) when the crystal was assumed grown on different orientation of sapphire substrate. The…

Abstract

Purpose

This study aims to present a numerical study of atomic structure for aluminium nitride (AlN) when the crystal was assumed grown on different orientation of sapphire substrate. The change of the AlN atomic structure with sapphire orientation was associated to the interface between the AlN and the sapphire. The results from this study would provide a guideline in selecting suitable orientation of sapphire for obtaining desirable AlN crystals, in particular, for reducing threading dislocation density in the AlN/sapphire templates for developing UV LEDs.

Design/methodology/approach

The approach of atomic structure by visualization for electronic and structural analysis numerical method to develop shape of atomic geometry to evaluate which plane are more suitable for the AlGaN technology UV-LED based.

Findings

The calculation based on ratio on first and second layers can be done by introduction of lattice constant.

Research limitations/implications

With plane’s color of cutting plane on bulky materials, all the shape looks the same.

Practical implications

By implementing this method, the authors can save time to find the most suitable plane on the growth structure.

Originality/value

All authors of this research paper have directly participated in the planning, execution or analysis of the study; all authors of this paper have read and approved the final version submitted; the contents of this manuscript have not been copyrighted or published previously; the contents of this manuscript are not now under consideration for publication elsewhere; the contents of this manuscript will not be copyrighted, submitted or published elsewhere, whereas acceptance by the journal is under consideration.

Details

Microelectronics International, vol. 40 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

Content available
Article
Publication date: 11 September 2009

75

Abstract

Details

Anti-Corrosion Methods and Materials, vol. 56 no. 5
Type: Research Article
ISSN: 0003-5599

Content available
Article
Publication date: 29 June 2012

138

Abstract

Details

Pigment & Resin Technology, vol. 41 no. 4
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 8 July 2021

Muhammad Esmed Alif Samsudin, Yusnizam Yusuf, Norzaini Zainal, Ahmad Shuhaimi Abu Bakar, Christian Zollner, Michael Iza and Steven P. DenBaars

The purpose of this study is to investigate the influence of AlN nucleation thickness in reducing the threading dislocations density in AlN layer grown on sapphire substrate.

Abstract

Purpose

The purpose of this study is to investigate the influence of AlN nucleation thickness in reducing the threading dislocations density in AlN layer grown on sapphire substrate.

Design/methodology/approach

In this work, the effect of the nucleation thickness at 5 nm, 10 nm and 20 nm on reducing the dislocation density in the overgrown AlN layer by metal organic chemical vapor deposition was discussed. The AlN layer without the nucleation layer was also included in this study for comparison.

Findings

By inserting the 10 nm thick nucleation layer, the density of the dislocation in the AlN layer can be as low as 9.0 × 108 cm−2. The surface of the AlN layer with that nucleation layer was smoother than its counterparts.

Originality/value

This manuscript discussed the influence of nucleation thickness and its possible mechanism in reducing dislocations density in the AlN layer on sapphire. The authors believe that the finding will be of interest to the readers of this journal, in particular those who are working on the area of AlN.

1 – 10 of 53