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1 – 10 of 19Michał T. Lewandowski, Paweł Płuszka and Jacek Pozorski
This paper aims to assess the sensitivity of numerical simulation results of turbulent reactive flow to the formulation of inlet boundary conditions. The analysis concerns the…
Abstract
Purpose
This paper aims to assess the sensitivity of numerical simulation results of turbulent reactive flow to the formulation of inlet boundary conditions. The analysis concerns the profiles of the mean velocity the turbulence kinetic energy k and its dissipation rate ϵ. It is intended to provide guidance to the determination of inlet conditions when only global flow data are available. This situation can be met both in simple laboratory experiments and in industrial full-scale applications, when measurements are either incomplete or infeasible, resulting in lack of detailed inlet data.
Design/methodology/approach
Two turbulence–chemistry interaction models were studied: eddy dissipation concept and partially stirred reactor. Three different velocity profiles and related turbulence statistics were applied to present feasible scenarios and their consequences. Simulations with the most appropriate inlet data were accompanied with profiles of turbulent quantities obtained with a proposed method. This method was contrasted to other approaches popular in the literature: the pre-inlet pipe and the separate cold flow simulations of a burner. The methodology was validated on two laboratory-scale jet flames: Delft Jet-in-Hot-Coflow and Sandia CHN B. The simulations were carried out with open source code OpenFOAM.
Findings
The proposed relations for turbulence kinetic energy and its dissipation rate at the inlet are found to provide results comparable to those obtained with the use of experimental data as inlet boundary conditions. Moreover, from a certain location downstream the jet, weakly dependent on the Reynolds number, the influence of inlet conditions on flow statistics was found to be negligible.
Originality/value
This work reveals the consequences of the use of rather crude assumptions made for inlet boundary conditions. Proposed formulas for the profiles for k and epsilon are attractive alternatives to other approaches aiming to determine the inlet boundary conditions for turbulent jet flows.
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Oskar Finnerman, Narges Razmjoo, Ning Guo, Michael Strand and Henrik Ström
This work aims to investigate the effects of neglecting, modelling or partly resolving turbulent fluctuations of velocity, temperature and concentrations on the predicted…
Abstract
Purpose
This work aims to investigate the effects of neglecting, modelling or partly resolving turbulent fluctuations of velocity, temperature and concentrations on the predicted turbulence-chemistry interaction in urea-selective non-catalytic reduction (SNCR) systems.
Design/methodology/approach
Numerical predictions of the NO conversion efficiency in an industrial urea-SNCR system are compared to experimental data. Reactor models of varying complexity are assessed, ranging from one-dimensional ideal reactor models to state-of-the-art computational fluid dynamics simulations based on the detached-eddy simulation (DES) approach. The models use the same reaction mechanism but differ in the degree to which they resolve the turbulent fluctuations of the gas phase. A methodology for handling of unknown experimental data with regard to providing adequate boundary conditions is also proposed.
Findings
One-dimensional reactor models may be useful for a first quick assessment of urea-SNCR system performance. It is critical to account for heat losses, if present, due to the significant sensitivity of the overall process to temperature. The most comprehensive DES setup evaluated is associated with approximately two orders of magnitude higher computational cost than the conventional Reynolds-averaged Navier–Stokes-based simulations. For studies that require a large number of simulations (e.g. optimizations or handling of incomplete experimental data), the less costly approaches may be favored with a tolerable loss of accuracy.
Originality/value
Novel numerical and experimental results are presented to elucidate the role of turbulent fluctuations on the performance of a complex, turbulent, reacting multiphase flow.
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Raja Marudhappan, Chandrasekhar Udayagiri and Koni Hemachandra Reddy
The purpose of this paper is to formulate a structured approach to design an annular diffusion flame combustion chamber for use in the development of a 1,400 kW range aero turbo…
Abstract
Purpose
The purpose of this paper is to formulate a structured approach to design an annular diffusion flame combustion chamber for use in the development of a 1,400 kW range aero turbo shaft engine. The purpose is extended to perform numerical combustion modeling by solving transient Favre Averaged Navier Stokes equations using realizable two equation k-e turbulence model and Discrete Ordinate radiation model. The presumed shape β-Probability Density Function (β-PDF) is used for turbulence chemistry interaction. The experiments are conducted on the real engine to validate the combustion chamber performance.
Design/methodology/approach
The combustor geometry is designed using the reference area method and semi-empirical correlations. The three dimensional combustor model is made using a commercial software. The numerical modeling of the combustion process is performed by following Eulerian approach. The functional testing of combustor was conducted to evaluate the performance.
Findings
The results obtained by the numerical modeling provide a detailed understanding of the combustor internal flow dynamics. The transient flame structures and streamline plots are presented. The velocity profiles obtained at different locations along the combustor by numerical modeling mostly go in-line with the previously published research works. The combustor exit temperature obtained by numerical modeling and experiment are found to be within the acceptable limit. These results form the basis of understanding the design procedure and opens-up avenues for further developments.
Research limitations/implications
Internal flow and combustion dynamics obtained from numerical simulation are not experimented owing to non-availability of adequate research facilities.
Practical implications
This study contributes toward the understanding of basic procedures and firsthand experience in the design aspects of combustors for aero-engine applications. This work also highlights one of the efficient, faster and economical aero gas turbine annular diffusion flame combustion chamber design and development.
Originality/value
The main novelty in this work is the incorporation of scoops in the dilution zone of the numerical model of combustion chamber to augment the effectiveness of cooling of combustion products to obtain the desired combustor exit temperature. The use of polyhedral cells for computational domain discretization in combustion modeling for aero engine application helps in achieving faster convergence and reliable predictions. The methodology and procedures presented in this work provide a basic understanding of the design aspects to the beginners working in the gas turbine combustors particularly meant for turbo shaft engines applications.
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Alain Fossi, Alain DeChamplain, Benjamin Akih-Kumgeh and Jeffrey Bergthorson
This study aims to deal with the large eddy simulation (LES) of an ignition sequence and the resulting steady combustion in a swirl-stabilized liquid-fueled combustor. Particular…
Abstract
Purpose
This study aims to deal with the large eddy simulation (LES) of an ignition sequence and the resulting steady combustion in a swirl-stabilized liquid-fueled combustor. Particular attention is paid to the ease of handling the numerical tool, the accuracy of the results and the reasonable computational cost involved. The primary aim of the study is to appraise the ability of the newly developed computational fluid dynamics (CFD) methodology to retrieve the spark-based flame kernel initiation, its propagation until the full ignition of the combustion chamber, the flame stabilization and the combustion processes governing the steady combustion regime.
Design/methodology/approach
The CFD model consists of an LES-based spray module coupled to a subgrid-scale ignition model to capture the flame kernel initiation and the early stage of the flame kernel growth, and a combustion model based on the mixture fraction-progress variable formulation in the line of the flamelet generated manifold (FGM) method to retrieve the subsequent flame propagation and combustion properties. The LES-spray module is based on an Eulerian-Lagrangian approach and includes a fully two-way coupling at each time step to account for the interactions between the liquid and the gaseous phases. The Wall-Adapting Local Eddy-viscosity (WALE) model is used for the flow field while the eddy diffusivity model is used for the scalar fluxes. The fuel is liquid kerosene, injected in the form of a polydisperse spray of droplets. The spray dynamics are tracked using the Lagrangian procedure, and the phase transition of droplets is calculated using a non-equilibrium evaporation model. The oxidation mechanism of the Jet A-1 surrogate is described through a reduced reaction mechanism derived from a detailed mechanism using a species sensitivity method.
Findings
By comparing the numerical results with a set of published data for a swirl-stabilized spray flame, the proposed CFD methodology is found capable of capturing the whole spark-based ignition sequence in a liquid-fueled combustion chamber and the main flame characteristics in the steady combustion regime with reasonable computing costs.
Research limitations/implications
The proposed CFD methodology simulates the whole ignition sequence, namely, the flame kernel initiation, its propagation to fully ignite the combustion chamber, and the global flame stabilization. Due to the lack of experimental ignition data on this liquid-fueled configuration, the ability of the proposed CFD methodology to accurately predict ignition timing was not quantitatively assessed. It would, therefore, be interesting to apply this CFD methodology to other configurations that have experimental ignition data, to quantitatively assess its ability to predict the ignition timing and the flame characteristics during the ignition sequence. Such further investigations will not only provide further validation of the proposed methodology but also will potentially identify its shortfalls for better improvement.
Practical implications
This CFD methodology is developed by customizing a commercial CFD code widely used in the industry. It is, therefore, directly applicable to practical configurations, and provides not only a relatively straightforward approach to predict an ignition sequence in liquid-fueled combustion chambers but also a robust way to predict the flame characteristics in the steady combustion regime as significant improvements are noticed on the prediction of slow species.
Originality/value
The incorporation of the subgrid ignition model paired with a combustion model based on tabulated chemistry allows reducing computational costs involved in the simulation of the ignition phase. The incorporation of the FGM-based tabulated chemistry provides a drastic reduction of computing resources with reasonable accuracy. The CFD methodology is developed using the platform of a commercial CFD code widely used in the industry for relatively straightforward applicability.
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P. Koutmos, C. Mavridis and D. Papailiou
A two dimensional time‐dependent Navier Stokes formulation that encompasses aspects from both the LES formalism and the conventional k‐ε approaches was employed to calculate a…
Abstract
A two dimensional time‐dependent Navier Stokes formulation that encompasses aspects from both the LES formalism and the conventional k‐ε approaches was employed to calculate a range of reacting bluff‐body flows exhibiting high or low level large scale structure activity. Extensive regions of local flame extinction found in these bluff‐body flame configurations were treated with a partial equilibrium/two‐scalar exponential PDF combustion submodel combined with a local extinction criterion based on a comparison of the turbulent Damkohler number against the ratio of the scalar scale to the reaction zone thickness. A dual‐mode description, burning/ non‐burning, of combustion provided the local gas state. Comparisons between calculations and measurements indicated the ability of the method to capture all the experimentally observed variations in the momentum and reactive scalar mixing fields over a range of operating conditions from the lean to the rich blow‐out limit.
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Alain Fossi and Alain DeChamplain
Safety improvement and pollutant reduction in many practical combustion systems and especially in aero-gas turbine engines require an adequate understanding of flame ignition and…
Abstract
Purpose
Safety improvement and pollutant reduction in many practical combustion systems and especially in aero-gas turbine engines require an adequate understanding of flame ignition and stabilization mechanisms. Improved software and hardware have opened up greater possibilities for translating basic knowledge and the results of experiments into better designs. The present study deals with the large eddy simulation (LES) of an ignition sequence in a conical shaped bluff-body stabilized burner involving a turbulent non-premixed flame. The purpose of this paper is to investigate the impact of spark location on ignition success. Particular attention is paid to the ease of handling of the numerical tool, the computational cost and the accuracy of the results.
Design/methodology/approach
The discrete particle ignition kernel (DPIK) model is used to capture the ignition kernel dynamics in its early stage of growth after the breakdown period. The ignition model is coupled with two combustion models based on the mixture fraction-progress variable formulation. An infinitely fast chemistry assumption is first done, and the turbulent fluctuations of the progress variable are captured with a bimodal probability density function (PDF) in the line of the Bray–Moss–Libby (BML) model. Thereafter, a finite rate chemistry assumption is considered through the flamelet-generated manifold (FGM) method. In these two assumptions, the classical beta-PDF is used to model the temporal fluctuations of the mixture fraction in the turbulent flow. To model subgrid scale stresses and residual scalars fluxes, the wall-adapting local eddy (WALE) and the eddy diffusivity models are, respectively, used under the low-Mach number assumption.
Findings
Numerical results of velocity and mixing fields, as well as the ignition sequences, are validated through a comparison with their experimental counterparts. It is found that by coupling the DPIK model with each of the two combustion models implemented in a LES-based solver, the ignition event is reasonably predicted with further improvements provided by the finite rate chemistry assumption. Finally, the spark locations most likely to lead to a complete ignition of the burner are found to be around the shear layer delimiting the central recirculation zone, owing to the presence of a mixture within flammability limits.
Research limitations/implications
Some discrepancies are found in the radial profiles of the radial velocity and consequently in those of the mixture fraction, owing to a mismatch of the radial velocity at the inlet section of the computational domain. Also, unlike FGM methods, the BML model predicts the overall ignition earlier than suggested by the experiment; this may be related to the overestimation of the reaction rate, especially in the zones such as flame holder wakes which feature high strain rate due to fuel-air mixing.
Practical implications
This work is adding a contribution for ignition modeling, which is a crucial issue in various combustion systems and especially in aircraft engines. The exclusive use of a commercial computational fluid dynamics (CFD) code widely used by combustion system manufacturers allows a direct application of this simulation approach to other configurations while keeping computing costs at an affordable level.
Originality/value
This study provides a robust and simple way to address some ignition issues in various spark ignition-based engines, namely, the optimization of engines ignition with affordable computational costs. Based on the promising results obtained in the current work, it would be relevant to extend this simulation approach to spray combustion that is required for aircraft engines because of storage volume constraints. From this standpoint, the simulation approach formulated in the present work is useful to engineers interested in optimizing the engines ignition at the design stage.
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Luca Sciacovelli, Aron Cannici, Donatella Passiatore and Paola Cinnella
The purpose of the paper is to analyse the performances of closures and compressibility corrections classically used in turbulence models when applied to highly-compressible…
Abstract
Purpose
The purpose of the paper is to analyse the performances of closures and compressibility corrections classically used in turbulence models when applied to highly-compressible turbulent boundary layers (TBLs) over flat plates.
Design/methodology/approach
A direct numerical simulation (DNS) database of TBLs, covering a wide range of thermodynamic conditions, is presented and exploited to perform a priori analyses of classical and recent closures for turbulent models. The results are systematically compared to the “exact” terms computed from DNS.
Findings
The few compressibility corrections available in the literature are not found to capture DNS data much better than the uncorrected original models, especially at the highest Mach numbers. Turbulent mass and heat fluxes are shown not to follow the classical gradient diffusion model, which was shown instead to provide acceptable results for modelling the vibrational turbulent heat flux.
Originality/value
The main originality of the present paper resides in the DNS database on which the a priori tests are conducted. The database contains some high-enthalpy simulations at large Mach numbers, allowing to test the performances of the turbulence models in the presence of both chemical dissociation and vibrational relaxation processes.
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Zhizhong Kang, Shixing Ding, Zhi-ang Shuai and Baomin Sun
This paper aims to shows the ability of the EDC model with a global reaction mechanism to describe reactions in the Eulerian simulation of a circulating fluidized bed (CFB).
Abstract
Purpose
This paper aims to shows the ability of the EDC model with a global reaction mechanism to describe reactions in the Eulerian simulation of a circulating fluidized bed (CFB).
Design/methodology/approach
The eddy dissipation concept (EDC) model is embedded in an Eulerian-Eulerian approach to simulate homogeneous reactions.
Findings
EDC_G is better than ED_FR in describing chemical reactions. The reaction of CH4 with O2 is faster than that of CO with O2, and NH3 is more liable to be converted than HCN. The combustion rate is higher than the Boudouard reaction rate of coal particles.N2O is mainly reduced by carbon, and NO is mainly converted by carbon into N2 and CO2.
Originality/value
The EDC model with a global reaction mechanism is embedded in a multi-fluid Eulerian approach to simulate the homogeneous reactions in the coal combustion in a CFB, including combustion of volatile gases, desulfurizing reactions and NOx reactions.
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A. Saario and A. Oksanen
The purpose of this paper is to study the effect of a computational grid in computational fluid dynamics‐based mathematical modeling, focusing on but not limiting the attention to…
Abstract
Purpose
The purpose of this paper is to study the effect of a computational grid in computational fluid dynamics‐based mathematical modeling, focusing on but not limiting the attention to industrial‐scale boilers.
Design/methodology/approach
A full boiler model is used to show the difficulties related to judging iteration and discretization errors in boiler modeling. Then, a single jet is studied in detail to determine the proper degree of local grid refinement required in the vicinity of jets in the full boiler model. Both a nonreactive axisymmetric jet exhausting into a quiescent atmosphere and a reactive jet exhausting into a crossfiow are studied.
Findings
Over two million computational cells are required for the grid‐independent solution for a single jet. Local grid refinement is shown to be a good option for improving the results consistently without an excessive increase in the number of computational cells. Using relatively coarse grids of tetrahedral cells with a finite‐volume‐based solver may cause serious errors in results, typically by overpredicting the jet spreading rate and underpredicting the mean axial centerline velocity. Relatively coarse grids of hexahedral cells are less prone to error in a case where a jet exhausts into a quiescent atmosphere. However, their performance deteriorates when a crossfiow is introduced. As assumed, the differences in the predicted reaction rate and species concentrations are significant in the reactive case. It is confirmed that the standard k‐ε model tends to overpredict the axisymmetric jet spreading rate. The estimated inlet turbulence intensity is not among the most critical factors in modeling. Estimations of the axisymmetric jet centerline velocity from the analytical correlation may not coincide with the modeling results.
Practical implications
The error caused by the computational grid may easily dominate the errors caused by simplifying models used in industrial‐scale boiler modeling (turbulence, combustion, radiative heat transfer, etc.).
Originality/value
The present study deals with grid independency issues in industrial‐scale boiler modeling in a systematic and profound manner.
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Hamidreza Khodayari, Fathollah Ommi and Zoheir Saboohi
The purpose of this paper is to review the applications of the chemical reactor network (CRN) approach for modeling the combustion in gas turbine combustors and classify the CRN…
Abstract
Purpose
The purpose of this paper is to review the applications of the chemical reactor network (CRN) approach for modeling the combustion in gas turbine combustors and classify the CRN construction methods that have been frequently used by researchers.
Design/methodology/approach
This paper initiates with introducing the CRN approach as a practical tool for precisely predicting the species concentrations in the combustion process with lower computational costs. The structure of the CRN and its elements as the ideal reactors are reviewed in recent studies. Flow field modeling has been identified as the most important input for constructing the CRNs; thus, the flow field modeling methods have been extensively reviewed in previous studies. Network approach, component modeling approach and computational fluid dynamics (CFD), as the main flow field modeling methods, are investigated with a focus on the CRN applications. Then, the CRN construction approaches are reviewed and categorized based on extracting the flow field required data. Finally, the most used kinetics and CRN solvers are reviewed and reported in this paper.
Findings
It is concluded that the CRN approach can be a useful tool in the entire process of combustion chamber design. One-dimensional and quasi-dimensional methods of flow field modeling are used in the construction of the simple CRNs without detailed geometry data. This approach requires fewer requirements and is used in the initial combustor designing process. In recent years, using the CFD approach in the construction of CRNs has been increased. The flow field results of the CFD codes processed to create the homogeneous regions based on construction criteria. Over the past years, several practical algorithms have been proposed to automatically extract reactor networks from CFD results. These algorithms have been developed to identify homogeneous regions with a high resolution based on the splitting criteria.
Originality/value
This paper reviews the various flow modeling methods used in the construction of the CRNs, along with an overview of the studies carried out in this field. Also, the usual approaches for creating a CRN and the most significant achievements in this field are addressed in detail.
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