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Article
Publication date: 24 July 2019

Agnieszka Kijo-Kleczkowska

The paper aims to undertake coal–water suspension combustion, in air and in fluidised bed conditions. Fluidised bed conditions are the best to efficiently and ecologically use…

Abstract

Purpose

The paper aims to undertake coal–water suspension combustion, in air and in fluidised bed conditions. Fluidised bed conditions are the best to efficiently and ecologically use fuel. Combustion technologies using coal–water fuels create a number of new possibilities for organising combustion processes so that they fulfil contemporary requirements. The aim of the process was to show how the specificity of combustion of coal–water suspensions in the fluidised bed changes the kinetics of the process, compared to combustion in the air stream. Changes of the surface and the centre temperature and mass of the coal suspension during combustion, and evolution of fuels during process are presented in the paper.

Design/methodology/approach

Experimental character of the research required the research stand preparation, as well as working out of the measurements methodology (Kijo-Kleczkowska, 2010). The research stand (Figure 1a) was made of ceramic blocks in which the quartz pipes were put. The heating element of the stand comprised three heating coils of 2.0 kW. Each heater was placed in small quartz tubes. These tubes were built into the quartz tube which was thermally insulated by fibre material Al2O3 and which was covered with steel sheet. Combustion chamber constituted the quartz pipe, which was additionally insulated thermally, to keep the necessary temperature of the entering gas and to reduce the heat loss. The compressed air was transported to the quartz tube through the electro-valve, the control valve and the rotameter. This study stand allowed for the comparison of the combustion process of coal–water suspensions, in air and in fluidised bed conditions. To study in the fluidised bed, quartz sand was used. Depending on the velocity of air inflowing from the bottom of the bed, different bed characteristics were obtained – from bubble – to circulating-beds. The fumes were removed outside by means of a fan fume cupboard. To regulate the temperature inside the combustion chamber, the Lumel microprocessor thermoregulator was applied. The regulator controlled the work of tri-phase Lumel power controller supplying the main heating elements (gas heater) allowing to measure the actual temperature with accuracy of measurements to 20°C. The temperature measurements in the combustion chamber were carried out by means of the thermocouple NiCr-NiAl. To establish the centre and surface temperature and mass of the fuel, a special instrument stalk was constructed (Figure 1b). It had two thermocouples PtRh10-Pt, placed in two thin quartz tubes connected to the scale. One of the thermocouples was located inside the fuel, while the other served as a basket which was to support the fuel. It also touched the surface of the fuel. The thermocouples were connected to the computer to record the experimental results. The essential stage of the preliminary work was to make out a suspension, which was a mixture of fuel dust (hard coal dust or dried coal-sludge dust) and water. To produce the suspension it was necessary to prepare fuel dust after grinding and sifting it, and then adding water, to obtain a suspension moisture of 20, 35 or 50 per cent. The hard coal was applied in the research. The analysis of fuel dust (in air-dry state) is shown in Table I. The testing of the porosity of fuel was made with mercury porosimetry, carried out in the Pascal 440 apparatus, applying pressure from 0.1 to 200 MPa. This method involves the injection of mercury into the pores of the fuel, using high pressures (Kijo-Kleczkowska, 2010).

Findings

1. Under experimental conditions, during combustion in the fluidised bed, intensive heating of the suspension is observed in the initial stage of the process, followed by the removal of heat from the suspension by the contacting quartz material, leading to lowering of the average fuel temperature and extension of the combustion time, compared to the process carried out in air. 2. Measurements using mercury porosimetry enable the identification of the change of suspension porosity. 3. Devolatilisation and combustion of volatiles lead to an increase in the pores’ size in the fuel and their coalescence. 4. Combustion of fuel leads to the development of cracks in the suspension, and its structure changes under the influence of temperature. Cracks are caused by the formation of thermal stresses inside the fuel. 5. Under experimental conditions, suspension combustion in the fluidised bed causes an increase in volume participation of pores, with larger sizes of pores (3,500-5,000 nm), compared to combustion in the air.

Originality/value

The paper undertakes the evolution of suspension fuel, made of a hard coal and a coal-sludge, during combustion in air and in the fluidised bed.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 13 September 2011

Wei Wang and Hairui Yang

Rectangular fluidised beds are commonly used in industry, e.g. circulating fluidised bed (CFB) boilers. Apparently, no one has tried to imagine rectangular fluidised beds by…

Abstract

Purpose

Rectangular fluidised beds are commonly used in industry, e.g. circulating fluidised bed (CFB) boilers. Apparently, no one has tried to imagine rectangular fluidised beds by electrical capacitance tomography (ECT). The purpose of this paper is to design a rectangular ECT sensor to understand the behaviour of a rectangular CFB riser.

Design/methodology/approach

A rectangular sensor with eight electrodes is adopted to obtain the capacitance data. The sensitivity map is simulated to calculate the grey level of pixels for visualisation using the linear back‐projection algorithm.

Findings

Experiments showed that the position of the objects in the riser can be obviously indicated and the central region of the object(s) has significantly higher grey level than other regions in the images using the rectangular ECT sensor.

Research limitations/implications

It has a limitation in providing a higher resolution image.

Practical implications

The results obtained by the rectangular ECT sensor show that it is promising to study the characteristics of flow non‐uniformity in the fast fluidisation regime of CFB.

Originality/value

Without using square and circular ECT sensors, this is the first time a rectangular ECT sensor has been developed to study the unique problems of the characteristics of flow non‐uniformity in a rectangular CFB riser.

Details

Sensor Review, vol. 31 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 23 July 2020

Krishna Kant Dwivedi, Achintya Kumar Pramanick, Malay Kumar Karmakar and Pradip Kumar Chatterjee

The purpose of this paper is to perform the computational fluid dynamics (CFD) simulation with experimental validation to investigate the particle segregation effect in abrupt and…

Abstract

Purpose

The purpose of this paper is to perform the computational fluid dynamics (CFD) simulation with experimental validation to investigate the particle segregation effect in abrupt and smooth shapes circulating fluidized bed (CFB) risers.

Design/methodology/approach

The experimental investigations were carried out in lab-scale CFB systems and the CFD simulations were performed by using commercial software BARRACUDA. Special attention was paid to investigate the gas-particle flow behavior at the top of the riser with three different superficial velocities, namely, 4, 6 and 7.7 m/s. Here, a CFD-based noble simulation approach called multi-phase particle in cell (MP-PIC) was used to investigate the effect of traditional drag models (Wen-Yu, Ergun, Wen-Yu-Ergun and Richardson-Davidson-Harrison) on particle flow characteristics in CFB riser.

Findings

Findings from the experimentations revealed that the increase in gas velocity leads to decrease the mixing index inside the riser. Moreover, the solid holdup found more in abrupt riser than smooth riser at the constant gas velocity. Despite the more experimental investigations, the findings with CFD simulations revealed that the MP-PIC approach, which was combined with different drag models could be more effective for the practical (industrial) design of CFB riser. Well agreement was found between the simulation and experimental outputs. The simulation work was compared with experimental data, which shows the good agreement (<4%).

Originality/value

The experimental and simulation study performed in this research study constitutes an easy-to-use with different drag coefficient. The proposed MP-PIC model is more effective for large particles fluidized bed, which can be helpful for further research on industrial gas-particle fluidized bed reactors. This study is expected to give throughout the analysis of CFB hydrodynamics with further exploration of overall fluidization.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 March 1979

A British engineer, Mr. Arnold Pearce, has developed a world‐beating process to obtain cheap power from burning domestic garbage, industrial wastes and other low grade materials…

Abstract

A British engineer, Mr. Arnold Pearce, has developed a world‐beating process to obtain cheap power from burning domestic garbage, industrial wastes and other low grade materials. His ideas have been proved on a plant which has also produced energy from animal wastes, sewage, industrial effluents, waste oil, detergents, brown coal, waste paint and even ther ejected riddlings from conventional furnaces. By turning waste into a fuel the process will add significantly to world energy reserves which are running down as oilfields become exhausted. Also there are thousands of millions of tonnes of low‐grade fuels, such as peat, shale and lignite, throughout the world which can now become energy producing. Conversion of domestic garbage in the United Kingdom into useable energy would alone save the equivalent of some £200 million of oil imports each year. Mr. Pearce has won a world race to harness cheap energy from furnaces which burn without flame and which operate on aerated sand. In addition to power production the development will bring major environmental advantage. Because of its efficiency the furnace burns without smoke or smell and the invisible discharge from the stack is well below Clean Air Act requirements. It will also reduce health hazards arising from rubbish and toxic waste tips. Installations in ships will burn all oil sludge, sewage and kitchen waste, much of which is presently dumped into the sea and which pollutes the beaches.

Details

Aircraft Engineering and Aerospace Technology, vol. 51 no. 3
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 13 February 2017

Mehmet Ozkaymak, Mehmet Ali Ceylan, Hasancan Okutan, Hüsnü Atakul, Engin Berrin, Tuba Coşkun and Özgür Inanç

In Turkey, dependence on foreign countries for energy is a problem which upsets all economic balances. Turkey’s biggest fossil energy source is lignite coal. Therefore, energy…

Abstract

Purpose

In Turkey, dependence on foreign countries for energy is a problem which upsets all economic balances. Turkey’s biggest fossil energy source is lignite coal. Therefore, energy conversion of lignite in thermal plants, causing minimum environmental effect is extremely important. The basic problem in terms of the combustion technology is to improve the combustion technology that can burn the low-qualified fuels that do not have standard fuel features (lignite, peat, schist). The most suitable technology today for the efficient and clean combustion of nonstandard low-qualified fuels is the combustion at fluidized-bed technology. In this study, CO2 emission that occurs during the combustion of Orhaneli coal that is one of our native low-qualified lignite, has been investigated according to the experimental study.

Design/methodology/approach

For this combustion experiment, laboratory-scaled circulating fluidized-bed (CFB) process that exists at TÜBITAK-MAM Energy Institute which has been designed and used before has been used. The effect of excess-air coefficient, combustion type and bed temperature to the greenhouse gas formation and CO2 emission has been investigated experimentally. In terms of flue gas emissions, it has been detected that the decrease of the amount of CO2 that has occurred has no positive effects on combustion efficiency, water vapor, SO2, NOx, CO and other gases which occur during deficient combustion must be thought as a whole and each reaction affects each other similar to complex reactions.

Findings

As a consequence of measuring CO2 emissions over 10 minute periods, CO2 emissions are 12.43 percent average, CO2 decreases at different air coefficient values; Often form undesirable side reactions such as CO, NOx with back and forth reactions.

Originality/value

The importance of aerodynamic structure of the system, and the losses and leakages forming in the system has been observed experimental and affected parameters are evaluated.

Details

World Journal of Engineering, vol. 14 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 2 January 2018

Jaroslaw Krzywanski, Marta Wesolowska, Artur Blaszczuk, Anna Majchrzak, Maciej Komorowski and Wojciech Nowak

The purpose of this paper is to first present the key features of the fuzzy logic (FL) approach as a cost-effective technique in simulations of complex systems and then…

Abstract

Purpose

The purpose of this paper is to first present the key features of the fuzzy logic (FL) approach as a cost-effective technique in simulations of complex systems and then demonstrate the formulation and application of the method.

Design/methodology/approach

The FL approach is used as an alternative method of data handling, considering the complexity of analytical and numerical procedures and high costs of empirical experiments. The distance from gas distributor, the temperature and the voidage of the bed, flue gas velocity and the load of the boiler are the input parameters, whereas the overall heat transfer coefficient for the membrane walls constitutes the output. Five overlapping sigmoid and constant linguistic terms are used to describe the input and the output data, respectively. The Takagi–Sugeno inference engine and the weighted average defuzzification methods are applied to determine the fuzzy and crisp output value, respectively.

Findings

The performed FL model allows predicting the bed-to-wall heat transfer coefficient in a large-scale 670 t/h circulating fluidized bed (CFB) boiler. The local heat transfer coefficients evaluated using the developed model are in very good agreement with the data obtained in complementary investigations.

Originality/value

The performed model constitutes an easy-to-use and functional tool. The new approach can be helpful for further research on the bed-to-wall heat transfer coefficient in the CFB units.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 December 2005

C.C. Pain, J.L.M.A. Gomes, Eaton, C.R.E. de Oliveira and A.J.H. Goddard

To present dynamical analysis of axisymmetric and three‐dimensional (3D) simulations of a nuclear fluidized bed reactor. Also to determine the root cause of reactor power…

Abstract

Purpose

To present dynamical analysis of axisymmetric and three‐dimensional (3D) simulations of a nuclear fluidized bed reactor. Also to determine the root cause of reactor power fluctuations.

Design/methodology/approach

We have used a coupled neutron radiation (in full phase space) and high resolution multiphase gas‐solid Eulerian‐Eulerian model.

Findings

The reactor can take over 5 min after start up to establish a quasi‐steady‐state and the mechanism for the long term oscillations of power have been established as a heat loss/generation mechanism. There is a clear need to parameterize the temperature of the reactor and, therefore, its power output for a given fissile mass or reactivity. The fission‐power fluctuates by an order of magnitude with a frequency of 0.5‐2 Hz. However, the thermal power output from gases is fairly steady.

Research limitation/implications

The applications demonstrate that a simple surrogate of a complex model of a nuclear fluidised bed can have a predictive ability and has similar statistics to the more complex model.

Practical implications

This work can be used to analyze chaotic systems and also how the power is sensitive to fluctuations in key regions of the reactor.

Originality/value

The work presents the first 3D model of a nuclear fluidised bed reactor and demonstrates the value of numerical methods for modelling new and existing nuclear reactors.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 15 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 April 2018

Zhizhong Kang, Shixing Ding, Zhi-ang Shuai and Baomin Sun

This paper aims to shows the ability of the EDC model with a global reaction mechanism to describe reactions in the Eulerian simulation of a circulating fluidized bed (CFB).

Abstract

Purpose

This paper aims to shows the ability of the EDC model with a global reaction mechanism to describe reactions in the Eulerian simulation of a circulating fluidized bed (CFB).

Design/methodology/approach

The eddy dissipation concept (EDC) model is embedded in an Eulerian-Eulerian approach to simulate homogeneous reactions.

Findings

EDC_G is better than ED_FR in describing chemical reactions. The reaction of CH4 with O2 is faster than that of CO with O2, and NH3 is more liable to be converted than HCN. The combustion rate is higher than the Boudouard reaction rate of coal particles.N2O is mainly reduced by carbon, and NO is mainly converted by carbon into N2 and CO2.

Originality/value

The EDC model with a global reaction mechanism is embedded in a multi-fluid Eulerian approach to simulate the homogeneous reactions in the coal combustion in a CFB, including combustion of volatile gases, desulfurizing reactions and NOx reactions.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 16 August 2023

Lucilla Coelho de Almeida, Joao Americo Aguirre Oliveira Junior and Jian Su

This paper aims to present a novel approach for computing particle temperatures in simulations coupling computational fluid dynamics (CFD) and discrete element method (DEM) to…

Abstract

Purpose

This paper aims to present a novel approach for computing particle temperatures in simulations coupling computational fluid dynamics (CFD) and discrete element method (DEM) to predict flow and heat transfer in fluidized beds of thermally thick spherical particles.

Design/methodology/approach

An improved lumped formulation based on Hermite-type approximations for integrals to relate surface temperature to average temperature and surface heat flux is used to overcome the limitations of classical lumped models. The model is validated through comparisons with analytical solutions for a convectively cooled sphere and experimental data for a fixed particle bed. The coupled CFD-DEM model is then applied to simulate a Geldart D bubbling fluidized bed, comparing the results to those obtained using the classical lumped model.

Findings

The validation cases demonstrate that ignoring internal thermal resistance can significantly impact the temperature in cases where the Biot number is greater than 0.1. The results for the fixed bed case clearly demonstrate that the proposed method yields significantly improved outcomes compared to the classical model. The fluidized bed results show that surface temperature can deviate considerably from the average temperature, underscoring the importance of accurately accounting for surface temperature in convective heat transfer predictions and surface processes.

Originality/value

The proposed approach offers a physically more consistent simulation without imposing a significant increase in computational cost. The improved lumped formulation can be easily and inexpensively integrated into a typical DEM solver workflow to predict heat transfer for spherical particles, with important implications for various industrial applications.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 25 September 2019

Cesar Martin Venier, Andrés Reyes Urrutia, Juan Pablo Capossio, Jan Baeyens and Germán Mazza

The purpose of this study is to assess the performance of ANSYS Fluent® and OpenFOAM®, at their current state of development, to study the relevant bubbling fluidized bed (BFB…

Abstract

Purpose

The purpose of this study is to assess the performance of ANSYS Fluent® and OpenFOAM®, at their current state of development, to study the relevant bubbling fluidized bed (BFB) characteristics with Geldart A, B and D particles.

Design/methodology/approach

For typical Geldart B and D particles, both a three-dimensional cylindrical and a pseudo-two-dimensional arrangement were used to measure the bed pressure drop and solids volume fraction, the latter by digital image analysis techniques. For a typical Geldart A particle, specifically to examine bubbling and slugging phenomena, a 2 m high three-dimensional cylindrical arrangement of small internal diameter was used. The hydrodynamics of the experimentally investigated BFB cases were also simulated for identical geometries and operating conditions using OpenFOAM® v6.0 and ANSYS Fluent® v19.2 at identical mesh and numerical setups.

Findings

The comparison between experimental and simulated results showed that both ANSYS Fluent® and OpenFOAM® provide a fair qualitative prediction of the bubble sizes and solids fraction for freely-bubbling Geldart B and D particles. For Geldart A particles, operated in a slugging mode, the qualitative predictions are again quite fair, but numerical values of relevant slug characteristics (length, velocity and frequency) slightly favor the use of OpenFOAM®, despite some deviations of predicted slug velocities.

Originality/value

A useful comparison of computational fluid dynamics (CFD) software performance for different fluidized regimes is presented. The results are discussed and recommendations are formulated for the selection of the CFD software and models involved.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

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