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Article
Publication date: 11 September 2024

Junjie Zhao, Gaoming Jiang and Bingxian Li

The purpose of this paper is to solve the diverse and complex problems of flat-knitting sports upper process design, improve the design ability of upper organization, and realize…

Abstract

Purpose

The purpose of this paper is to solve the diverse and complex problems of flat-knitting sports upper process design, improve the design ability of upper organization, and realize three-dimensional simulation function.

Design/methodology/approach

Firstly, the matrix is used to establish the corresponding pattern diagram and organizational diagram model, and the relationship between the two is established by color coding as a bridge to completed the transformation of the flat-knitted sports upper process design model. Secondly, the spatial coordinates of the loop type value points are obtained through the establishment of loop mesh model, the index of two-dimensional and three-dimensional models of uppers and the establishment of spatial transformation relationship. Finally, using Visual Studio as a development tool, use the C# language to implement this series of processes.

Findings

Digitizing the fabric into a matrix model, combined with matrix transformation, can quickly realize the design of the flat-knitting process. Taking the knitting diagram of the upper process as the starting point, the loop geometry model corresponding to the element information is established, and the three-dimensional simulation effect of the flat-knitted upper based on the loop structure is realized under the premise of ensuring that it can be knitted.

Originality/value

This paper proposes a design and modeling method for flat-knitted uppers. Taking the upper design process and 3D simulation effect as an example, the feasibility of the method is verified, which improves the efficiency of the development of the flat-knitted upper product and lays the foundation for the high-end customization of the flat-knitted upper.

Details

International Journal of Clothing Science and Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 16 July 2024

Jinfu Shi and Qi Gao

This study aims to reveal the influence of milling process parameters on the surface roughness and morphology of superalloy GH4145.The groove milling mechanism and surface quality…

Abstract

Purpose

This study aims to reveal the influence of milling process parameters on the surface roughness and morphology of superalloy GH4145.The groove milling mechanism and surface quality influence factors of superalloy GH4145 were studied experimentally.

Design/methodology/approach

This paper provides investigations on three-dimensional finite element model (FEM) and simulation of milling process for GH4145.The milling experiment uses Taguchi L16 experimental design and single factor experimental design. The surface morphology of the workpiece was observed by scanning electron microscopy, and the influence mechanism of milling parameters on surface quality is expounded.

Findings

The results show that the cutting force increases by 133% with the increase in milling depth. The measured minimum surface roughness is 0.035 µm. With the change in milling depth, the surface roughness increases by 249%. With the change in cutting speed, the surface roughness increased by 54.8%. As the feed rate increases, the surface roughness increases by a maximum of 91.1%. The milling experiment verifies that the error between the predicted surface roughness and the actual value is less than 8%.

Originality/value

The milling experiment uses a Taguchi L16 experimental design and a single-factor experimental design. Mathematical models can be used in research as a contribution to current research. In addition, the milling cutter can be changed to further test this experiment. Reveal the influence of milling process parameters on the surface roughness and morphology of superalloy GH4145.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2024-0080/

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 September 2024

Ba-Thanh Vu, Hung Le-Quang and Qi-Chang He

The phase-field method of interfacial damage is used to simulate the damage in composite structures containing the brittle orthotropic materials and their interface.

Abstract

Purpose

The phase-field method of interfacial damage is used to simulate the damage in composite structures containing the brittle orthotropic materials and their interface.

Design/methodology/approach

In the brittle fracture modeling, the strain tensor is decomposed into positive and negative parts characterizing tension and compression behaviors. By requiring an elastic energy preserving transformation involving the elastic stiffness tensor, these two strain parts must satisfy the orthogonality condition in the sense that the elastic stiffness tensor responds as a metric. However, most of the recent phase-field methods for brittle fracture do not verify this orthogonality condition. Additionally, to describe the damage in structures with anisotropic phases, recent studies have used multiple phase-field variables, with each preferential orientation represented by a phase-field variable to describe the bulk damage of component materials. This approach increases the complexity of simulation procedure. These disadvantages motivate the present study aimed at enhancing the simulation method.

Findings

The present study improves the phase-field method of interfacial damage by (1) incorporating the strain orthogonality condition into the phase-field method; (2) using only one phase-field variable instead of multiple phase-field variables to simulate damage in component orthotropic phases; and (3) investigating the interaction between interfacial damage and bulk damage as well as the effect of orientation tensor of preferential orientation in each orthotropic phase and the interfacial parameters on crack branching in composite structures.

Originality/value

Through several simulation examples, the present simulation method is proven to be accurate, effective, and helps the simulation process simpler than previous relevant methods.

Details

Engineering Computations, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 11 June 2024

Haifeng Yu, Yao Wang and Chuang Gao

This study aims to use fractal theory to investigate the contact mechanics of two bidirectional anisotropic surfaces, taking into account the friction coefficient of the contact…

Abstract

Purpose

This study aims to use fractal theory to investigate the contact mechanics of two bidirectional anisotropic surfaces, taking into account the friction coefficient of the contact interface. This study introduces a model that centers on normal contact load and contact stiffness, providing an extensive framework to elucidate the interactions between these surfaces.

Design/methodology/approach

The research adopts the Weierstrass–Mandelbrot (W-M) function for simulating bidirectional surface profiles. Through the application of elastic-plastic contact theory, it evaluates the contact area and load of a singular asperity across elasticity, elastoplasticity and plasticity phases. The contact load and stiffness of the rough surface are determined using a refined asperity density distribution function, and these findings are juxtaposed with extant models to validate their precision and rationality.

Findings

The study delineates the influence of fractal dimension (D), surface roughness (G), ellipse eccentricity (e) and friction coefficient (µ) on the contact area, load and stiffness. It reveals that the contact area enlarges with the fractal dimension (D) yet diminishes with increased eccentricity (e), roughness (G) and friction coefficient (µ). These elements considerably affect the contact load and stiffness, underscoring their significance in comprehending surface interactions.

Originality/value

This study applies fractal theory to analyze the contact mechanics of bidirectional anisotropic surfaces, considering the geometry and mechanics of ellipsoidal asperities on rough surfaces to develop a contact mechanics model. This model clarifies the deformation of an asperity in normal contact, presenting a more rational alternative to current models.

Details

Industrial Lubrication and Tribology, vol. 76 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 July 2024

Jiahao Lu, Ran Tao, Di Zhu and Ruofu Xiao

This study focuses on the CFD numerical simulation and analysis of the vortex stacking problem at the top of the impeller of a high-speed fuel pump, mainly using LCS and entropy…

Abstract

Purpose

This study focuses on the CFD numerical simulation and analysis of the vortex stacking problem at the top of the impeller of a high-speed fuel pump, mainly using LCS and entropy production theory to visualize the vortex at the top of the impeller as well as quantitatively analyzing the energy loss caused by the vortex at the top of the impeller. By combining the two methods, the two are well verified with each other that the stacking problem of the vortex at the top of the impeller and the location of the energy loss caused by the vortex are consistent with the vortex location. Such a method can reveal the problem of vortex buildup at the top of the lobe well, and provide a novel guidance idea for improving the performance of high-speed fuel pumps.

Design/methodology/approach

Based on CFD numerical simulation and analysis, this study mainly uses LCS and entropy production theory to visualize the top vortex of the impeller. Through the combination of the two methods, the accumulation problem of the top vortex of the impeller and the location of the energy loss caused by the vortex can be well revealed.

Findings

(1) The CFD numerical simulation analysis of the high-speed fuel pump is carried out, and the test is conducted to verify the numerical simulation results. The inlet and outlet pressure difference? P is used as the validation index, and the error analysis shows that the error between numerical simulation and test results is within 10%, which meets our requirements. Therefore, we carry out the next analysis with the help of CFD numerical simulation. By analyzing the full working condition simulation, its inlet and outlet differential pressure? P and efficiency? Are evaluated. It is found that its differential pressure decreases with the flow rate and its efficiency reaches its maximum at Qv = 9.87 L/s with a maximum efficiency of 78.32%. (2) We used the LCS in the analysis of vortices at the top of the impeller blades of a high-speed fuel pump. One of the metrics used to describe the LCS in fluid dynamics is the FTLE. The high FTLE region represents the region with the highest and fastest particle trajectory stretching velocity in the fluid flow. We performed a cross-sectional analysis of the FTLE field on the different height surfaces of the impeller on 25% Plane, 50% Plane, and 75% Plane, respectively. And a quarter turn of the rotor rotation was analyzed as a cycle divided into 8 moments. It is found that on 25% Plane, the vortex at the top of the lobe is not obvious, but there are high FTLE values on the shroud surface. On 50% Plane, the lobe top vortex is relatively obvious and the number of vortices is three. The vortex pattern remains stable with the rotating motion of the rotor. At 75% Plane, the lobe top vortex is more visible and its number of vortices increases to about 5 and the vortex morphology is relatively stable. The FTLE ridges visualize the vortex profile. This is a good guide for fluid dynamics analysis. (3) At the same time, we use the entropy production theory to quantitatively analyze the energy loss, and define the entropy production rate Ep. Through the entropy production analysis of the impeller shroud surface and the suction surface of the pressure surface of the blades at eight moments, we find that the areas of high energy loss are mainly concentrated in the leading and trailing edges of the blades as well as in the shroud surface close to the leading edge of the blades, and the value of the entropy production rate is up to 106 W/m3/K. The areas of high energy loss in the leading edge of the blades as well as the trailing edge show a curved arc, and the energy loss is decreasing as it moves away from the shroud surface and closer to the hub surface. The high energy loss areas at the leading and trailing edges of the blades are curved, and the energy loss decreases as they move away from the shroud surface and closer to the hub surface. The energy loss at the pressure surface of the blade is relatively small, about 5 × 105 W/m3/K, which is mainly concentrated near the leading edge of the blade near the shroud surface and the trailing edge of the blade near the hub surface. Such energy loss corresponds to the vortex LCS at the top of the impeller, and the two mirror each other.

Originality/value

This study focuses on the CFD numerical simulation and analysis of the vortex stacking problem at the top of the impeller of a high-speed fuel pump, mainly using LCS and entropy production theory to visualize the vortex at the top of the impeller as well as quantitatively analyzing the energy loss caused by the vortex at the top of the impeller. By combining the two methods, the two are well verified with each other that the stacking problem of the vortex at the top of the impeller and the location of the energy loss caused by the vortex are consistent with the vortex location. Such a method can reveal the problem of vortex buildup at the top of the lobe well, and provide a novel guidance idea for improving the performance of high-speed fuel pumps.

Details

Engineering Computations, vol. 41 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 18 December 2023

Gaurav Tikas

This study aims to conceptualize and measure strategic leadership capabilities within research and development (R&D) teams pursuing high-tech innovation at public-funded R&D…

Abstract

Purpose

This study aims to conceptualize and measure strategic leadership capabilities within research and development (R&D) teams pursuing high-tech innovation at public-funded R&D organizations in India.

Design/methodology/approach

A rigorous five-stage multi-method approach defines, conceptualizes and validates the core construct “strategic leadership capabilities for innovation” (SLCI). The first stage correlates the insights generated from theoretical analysis and expert opinions on the importance of leadership for innovation. The second study identifies a three-dimensional factor structure underlying the SLCI construct and the third validates it through a confirmatory factor analysis. Replication provides additional validation.

Findings

SLCI emerges as a three-dimensional construct with sub-dimensions: dynamic envisioning, ambidextrous resource utilization and empowering support for innovation.

Originality/value

Conceptualization of the SLCI construct and its measurement through a 15-item scale that has been empirically validated in the public-funded R&D organizations in India.

Details

Evidence-based HRM: a Global Forum for Empirical Scholarship, vol. 12 no. 3
Type: Research Article
ISSN: 2049-3983

Keywords

Article
Publication date: 23 September 2024

Xiaotian Xia and Ju Han

The purpose of this study is to systematically analyze the wear of cylindrical needle bearings in rotary vector reducers under temperature rise and identify the influencing…

Abstract

Purpose

The purpose of this study is to systematically analyze the wear of cylindrical needle bearings in rotary vector reducers under temperature rise and identify the influencing factors.

Design/methodology/approach

Based on the dynamic characteristics of the RV-20E reducer, the time-varying contact force of the cylindrical needle bearing and the entrainment speed of the inner and outer raceways were calculated. A mixed elastohydrodynamic lubrication model of the needle bearing, considering friction and temperature rise, was established using a dynamic rough tooth surface model. The model solved for the oil film thickness, contact stress and wear conditions of the bearing raceway contact area. The effects of the number of rolling needles, the diameter of rolling needles and surface strength on the wear characteristics were analyzed.

Findings

The results of this study show that the oil film thickness, oil film pressure and surface scratches of cylindrical needle bearings exhibit an uneven, patchy distribution under the combined effects of friction and temperature rise. When the radius of the rolling needle is less than 1.44 mm, inner ring wear is less than outer ring wear. Conversely, when the radius exceeds 1.44 mm, inner ring wear is greater. The optimal rolling needle radius is 1.6 mm. Increasing the number of rolling needles and enhancing the yield strength of the contact surface significantly extend bearing life.

Originality/value

This study provides valuable recommendations for optimizing bearing structural parameters and material characteristics in the design of rotary vector reducers.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2024-0242/

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 April 2024

Amer Mecellem, Soufyane Belhenini, Douaa Khelladi and Caroline Richard

The purpose of this study is to propose a simplifying approach for modelling a reliability test. Modelling the reliability tests of printed circuit board (PCB)/microelectronic…

Abstract

Purpose

The purpose of this study is to propose a simplifying approach for modelling a reliability test. Modelling the reliability tests of printed circuit board (PCB)/microelectronic component assemblies requires the adoption of several simplifying assumptions. This study introduces and validates simplified assumptions for modeling a four-point bend test on a PCB/wafer-level chip scale packaging assembly.

Design/methodology/approach

In this study, simplifying assumptions were used. These involved substituting dynamic imposed displacement loading with an equivalent static loading, replacing the spherical shape of the interconnections with simplified shapes (cylindrical and cubic) and transitioning from a three-dimensional modelling approach to an equivalent two-dimensional model. The validity of these simplifications was confirmed through both quantitative and qualitative comparisons of the numerical results obtained. The maximum principal plastic strain in the solder balls and copper pads served as the criteria for comparison.

Findings

The simplified hypotheses were validated through quantitative and qualitative comparisons of the results from various models. Consequently, it was determined that the replacement of dynamic loading with equivalent static loading had no significant impact on the results. Similarly, substituting the spherical shape of interconnections with an equivalent shape and transitioning from a three-dimensional approach to a two-dimensional one did not substantially affect the precision of the obtained results.

Originality/value

This study serves as a valuable resource for researchers seeking to model accelerated reliability tests, particularly in the context of four-point bending tests. The results obtained in this study will assist other researchers in streamlining their numerical models, thereby reducing calculation costs through the utilization of the simplified hypotheses introduced and validated herein.

Details

Microelectronics International, vol. 41 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 23 January 2023

Bruno Falcón Silveira and Dayana Bastos Costa

Several studies have addressed the use of four-dimensional (4D) building information modeling (BIM) for construction management. However, the automation of the processes for…

Abstract

Purpose

Several studies have addressed the use of four-dimensional (4D) building information modeling (BIM) for construction management. However, the automation of the processes for generating 4D models and their integrated use with Location-Based Planning and the Last Planner® System is not well discussed. Therefore, this paper aims to develop a method for automating the generation and use of 4D BIM models integrated with Location-Based Planning and Last Planner® System supporting project control cycles.

Design/methodology/approach

The research strategy adopted was Design Science Research. The automated method for using the 4D models was developed and refined in two residential building projects in Brazil, along with 31 meetings and involving 11 direct users. The assessment of the proposed method focuses on four constructs: the impact of process automation, the impact on the identification and assessment of site progress and the planning process, ease of adoption and utility of the proposed method.

Findings

The results of this paper indicated increased adherence between planned and executed through an automated method for using the 4D models. The established routines enabled automating the link between the planning levels and the three-dimensional (3D) model, providing a more agile and updated data source and achieving 92.8% of user satisfaction regarding the deadline and frequency of delivery of the 4D model reports. Moreover, this study identified the relationships between the processes of the method proposed and Digital Models.

Originality/value

The primary scientific value achieved in this study is creating a method for automating processes and simplifying steps for the generation and use of 4D BIM models in the production planning and control cycles during the construction phase.

Details

Construction Innovation , vol. 24 no. 4
Type: Research Article
ISSN: 1471-4175

Keywords

Article
Publication date: 13 August 2024

Ersin Bahar and Gurhan Gurarslan

The purpose of this study is to introduce a new numerical scheme with no stability condition and high-order accuracy for the solution of two-dimensional coupled groundwater flow…

Abstract

Purpose

The purpose of this study is to introduce a new numerical scheme with no stability condition and high-order accuracy for the solution of two-dimensional coupled groundwater flow and transport simulation problems with regular and irregular geometries and compare the results with widely acceptable programs such as Modular Three-Dimensional Finite-Difference Ground-Water Flow Model (MODFLOW) and Modular Three-Dimensional Multispecies Transport Model (MT3DMS).

Design/methodology/approach

The newly proposed numerical scheme is based on the method of lines (MOL) approach and uses high-order approximations both in space and time. Quintic B-spline (QBS) functions are used in space to transform partial differential equations, representing the relevant physical phenomena in the system of ordinary differential equations. Then this system is solved with the DOPRI5 algorithm that requires no stability condition. The obtained results are compared with the results of the MODFLOW and MT3DMS programs to verify the accuracy of the proposed scheme.

Findings

The results indicate that the proposed numerical scheme can successfully simulate the two-dimensional coupled groundwater flow and transport problems with complex geometry and parameter structures. All the results are in good agreement with the reference solutions.

Originality/value

To the best of the authors' knowledge, the QBS-DOPRI5 method is used for the first time for solving two-dimensional coupled groundwater flow and transport problems with complex geometries and can be extended to high-dimensional problems. In the future, considering the success of the proposed numerical scheme, it can be used successfully for the identification of groundwater contaminant source characteristics.

Details

Engineering Computations, vol. 41 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

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