Search results

1 – 10 of over 111000
Article
Publication date: 15 September 2023

Liming Zhu, Zhengmao Qiu, Sheng Chen, Xiaojing Wang, Lingfeng Huang and Feiyu Chen

The purpose of this paper is to propose a type of hybrid bearing lubricated with supercritical carbon dioxide (S-CO2) and to investigate the stiffness and damping characteristics…

Abstract

Purpose

The purpose of this paper is to propose a type of hybrid bearing lubricated with supercritical carbon dioxide (S-CO2) and to investigate the stiffness and damping characteristics of the bearing under hydrostatic status.

Design/methodology/approach

Established a test rig for radial bearings lubricated with S-CO2 and used it to measure the dynamic coefficients by recording the relative and absolute displacements of bearing. Test bearing is mounted on a nonrotating, stiff shaft. Using static loading experiments to obtain structural stiffness. The dynamic coefficient regularities of the test bearing under hydrostatic status were revealed through dynamic loading experiments.

Findings

Experiment results indicate that test bearing displayed increased stiffness when subjected to high excitation frequencies and low excitation forces, as well as elevated damping when exposed to low excitation frequencies and low excitation forces. Additionally, an increase in either environmental pressure or hydrostatic recess pressure can elevate the dynamic coefficient. The effect of temperature on the dynamic coefficient is more pronounced around the critical temperature of S-CO2.

Originality/value

Designed a type of hybrid bearing for use in the Brayton cycle that is lubricated with S-CO2 and uses hydrostatic lubrication during start-stop and hydrodynamic lubrication during high-speed operation. The hybrid bearing reduces the wear and friction power consumption of gas bearing. However, few experimental analyses have been conducted by researchers in this field.

Details

Industrial Lubrication and Tribology, vol. 75 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 21 July 2023

Dongju Chen, Yueqiang Sun, You Zhao, Kun Sun and Jinwei Fan

The accuracy of the machining process is significantly impacted by the performance of hydrostatic bearings. This paper aims to analyze the influence of micro-textured on the…

Abstract

Purpose

The accuracy of the machining process is significantly impacted by the performance of hydrostatic bearings. This paper aims to analyze the influence of micro-textured on the performance of the hydrostatic bearing, and the performance of the bearing is improved by designing the arrangement of micro-textured.

Design/methodology/approach

Different designs have been used while creating micro-textured bearings. The finite element models of bearing with smooth and micro-textured were established and solved using the computational fluid dynamics method. The arrangement scheme of the micro-textured was evaluated by comparing the influence of the distribution position and arrangement of the micro-textured on the bearing performance.

Findings

To improve the performance of the bearing, the bearing capacity was significantly increased, and the friction coefficient of the bearing was decreased when the micro-textured was distributed in the form of an obtuse angle arrangement in the maximum pressure area of the bearing. The experimental findings validate the analysis method.

Originality/value

In this paper, the effect of irregularly arranged micro-textured on bearing performance is investigated to improve the bearing capacity and lubrication status.

Details

Industrial Lubrication and Tribology, vol. 75 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 7 February 2024

Burcu Küçükoğlu Doğan, Abdurrahim Dal, Görkem Ağören and Tuncay Karaçay

In industry applications, polymer hybrid bearings have become widespread in recent years owing to the lack of lubricant requirements, particularly in areas requiring hygiene. The…

Abstract

Purpose

In industry applications, polymer hybrid bearings have become widespread in recent years owing to the lack of lubricant requirements, particularly in areas requiring hygiene. The additive manufacturing method gives significant advantages to have complex machinery parts, and it has become popular in the industry in recent years. However, it has some inherent disadvantages caused by layered deposition/addition of the materials, and the probability of the localized defect is much higher than in the conventional manufacturing methods. This study aims to investigate the effect of the outer race defect on the characteristics of vibration and service lifetime of hybrid polymer ball bearings produced with the stereolithography (SLA) additive manufacturing method.

Design/methodology/approach

In this study, polymer bearings’ races were produced with the additive manufacturing SLA method, and the outer race defect was analyzed with measured vibrations.

Findings

The results show that the additive manufacturing method suggests a practical solution for producing a polymer hybrid ball bearing. On the other hand, the hybrid three-dimensional-printed bearing, which has an outer race defect, worked for approximately 8 h without any problems under a 1 kg load and a shaft speed of around 1,000 rpm. In addition, when there is a defect in the outer and/or inner race of the ball bearing, the crest factor and kurtosis of the vibration are higher than faultless ball bearing, as expected.

Originality/value

This paper provides valuable information on the lifetime and vibration characteristics of polymer hybrid ball bearing produced by means of additive manufacturing.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2023-0183/

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 June 2009

J. Sharana Basavaraja, Sathish Sharma and Sathish Jain

The non‐recessed hybrid journal bearings of cylindrical type, when operating at higher rotational speeds can suffer self‐exited vibrations(oil‐whirl Instability), which can cause…

Abstract

Purpose

The non‐recessed hybrid journal bearings of cylindrical type, when operating at higher rotational speeds can suffer self‐exited vibrations(oil‐whirl Instability), which can cause excessive rotor motion causing bearing and sometimes total machine failure. The multi‐lobe journal bearing exhibits better stability as well as a superior capability to suppress oil‐whirl. The paper aims to present a theoretical study pertaining to a two‐lobe hole‐entry hybrid journal bearing by considering the combined influence of surface roughness and journal misalignment on the performance of the bearing.

Design/methodology/approach

The average Reynolds equation governing the flow of lubricant in the clearance space between the rough bearing surfaces together with the equation of flow through a capillary restrictor has been solved using FEM. The bearing performance characteristics have been simulated for a two‐lobe hole‐entry hybrid journal bearing for the various values of offset factor, restrictor design parameter, surface roughness parameter, surface pattern parameter and journal misalignment parameters.

Findings

The two‐lobe hole‐entry hybrid journal bearing system with an offset factor greater than one indicates significant improvement of the order of 15‐25 percent in the values of direct stiffness and direct damping coefficients compared to a circular hole‐entry hybrid journal bearing system. Also the lubricant flow of a two‐lobe hole‐entry hybrid journal bearing is reduced by 25 percent vis‐à‐vis circular bearing.

Originality/value

The present work is original of its kind, in case of two‐lobe hole‐entry hybrid journal bearing. The results are quite useful for the bearing designer.

Details

Industrial Lubrication and Tribology, vol. 61 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 February 2016

Jun Sun, Lei Shu, Xianhao Song, Guangsheng Liu, Feng Xu, Enming Miao, Zhihao Xu, Zheng Zhang and Junwei Zhao

This paper aims to use the crankshaft-bearing system of a four-cylinder internal combustion engine as the studying object, and develop a multi-objective optimization design of the…

Abstract

Purpose

This paper aims to use the crankshaft-bearing system of a four-cylinder internal combustion engine as the studying object, and develop a multi-objective optimization design of the crankshaft-bearing. In the current optimization design of engine crankshaft-bearing, only the crankshaft-bearing was considered as the studying object. However, the corresponding relations of major structure dimensions exist between the crankshaft and the crankshaft-bearing in internal combustion engine, and there are the interaction effects between the crankshaft and the crankshaft-bearing during the operation of internal combustion engine.

Design/methodology/approach

The crankshaft mass and the total frictional power loss of crankshaft-bearing s are selected as the objective functions in the optimization design of crankshaft-bearing. The Particle Swarm Optimization algorithm based on the idea of decreasing strategy of inertia weight with the exponential type is used in the optimization calculation.

Findings

The total frictional power loss of crankshaft-bearing and the crankshaft mass are decreased, respectively, by 26.2 and 5.3 per cent by the multi-objective optimization design of crankshaft-bearing, which are more reasonable than the ones of single-objective optimization design in which only the crankshaft-bearing is considered as the studying object.

Originality/value

The crankshaft-bearing system of a four-cylinder internal combustion engine is taken as the studying object, and the multi-objective optimization design of crankshaft-bearing based on the crankshaft-bearing system is developed. The results of this paper are helpful to the design of the crankshaft-bearing for engine. There is universal significance to research the multi-objective optimization design of crankshaft-bearing based on the crankshaft-bearing system. The research method of the multi-objective optimization design of crankshaft-bearing based on the crankshaft-bearing system can be used to the optimization design of the bearing in the shaft-bearing system of ordinary machinery.

Article
Publication date: 10 July 2017

Anil B. Shinde and Prashant M. Pawar

This study aims to improve the performance of hydrodynamic journal bearings through partial grooving on the bearing surface.

333

Abstract

Purpose

This study aims to improve the performance of hydrodynamic journal bearings through partial grooving on the bearing surface.

Design/methodology/approach

Bearing performance analysis is numerically carried out using the thin film flow physics of COMSOL Multiphysics 5.0 software. Initially, the static performance analysis is carried out for hydrodynamic journal bearing system with smooth surface, and the results of the same are validated with results from the literature. In the later part of the paper, the partial rectangular shape micro-textures are modeled on bearing surface. The effects of partial groove pattern on the bearing performance parameters, namely, fluid film pressure, load carrying capacity, frictional power loss and frictional torque, are studied in detail.

Findings

The numerical results show that the values of maximum fluid film pressure, load carrying capacity, frictional power loss and frictional torque are considerably improved due to deterministic micro-textures. Bearing surface with partial groove along 90°-180° region results in 81.9 per cent improvement in maximum fluid film pressure and 75.9 per cent improvement in load carrying capacity as compared with smooth surface of journal bearing, with no increase in frictional power loss and frictional torque. Maximum decrease in frictional power loss and frictional torque is observed for partially grooving along 90°-360° region. The simulations are supported by proof-of-concept experimentation.

Originality/value

This study is useful in the appropriate selection of groove parameters on bearing surface to the bearing performance characteristics.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 July 2018

Peiji Yang, Qi Yuan and Runlin Chen

The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.

Abstract

Purpose

The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.

Design/methodology/approach

Taking a tilting-pad bearing under high temperature of inlet oil in a natural gas compressor as an example, the experimental system was developed for the tilting-pad bearing applied in a real machine, and the experiment was performed. The bearing lubricating properties under different high temperatures of inlet oil were obtained, including oil film thickness on the pivot, temperature rise and the shaft vibration values at the bearing positions.

Findings

The experimental results showed that the vibration, the oil film thickness on the pivot and the pad temperature were not sensitive to the change in temperature of the inlet oil, but vibrations were observed under the specific speed. At the same speed, when oil temperature changed by 1°C, the bearing temperature rise did not exceed 0.2°C and change in oil film thickness on the pivot was 1 µm. The test results of the actual unit are in good agreement with the experimental results.

Originality/value

The vibration measurement scheme was presented, and an indirect measurement method of fulcrum thickness was proposed. The practicability of the measurement method and the accuracy of test results were verified by the comparison of the test results of the shaft vibration, the bearing pad temperature, the fulcrum oil film thickness and the theoretical calculation results. This study will provide an important reference for designing a tilting-pad bearing with high-temperature inlet oil.

Details

Industrial Lubrication and Tribology, vol. 70 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 November 2006

Ludovico Morais and Luís Andrade Ferreira

To provide an optimization methodology for the journal bearings of mass balancing systems, that consists in a sensibility analysis of the journal bearings design parameters in the…

Abstract

Purpose

To provide an optimization methodology for the journal bearings of mass balancing systems, that consists in a sensibility analysis of the journal bearings design parameters in the journal bearing operating parameters, as well as the comparison and selection of the journal bearing materials and the selection of the lubrication grooves suitable.

Design/methodology/approach

The methodology followed comprehends three steps. The first step is the one by one variation of the journal bearing design parameters (radial clearance, journal bearing diameter and journal bearing length) to analyse, independently, their influence on the journal bearing operating parameters (minimum film thickness, maximum pressure and power loss). The second step is the analysis and comparison of the metallic materials that can be used in the journal bearings. The third step is the selection of the lubrication groove.

Findings

Applying this methodology it is shown that increasing the radial clearance the minimum film thickness increases and the maximum pressure and the power loss decrease, increasing the journal bearing length the minimum film thickness and the power loss increase and the maximum pressure decreases, at last, increasing the journal bearing diameter the minimum film thickness, the maximum pressure and the power loss increase. The materials that should be used are the white metals (Babbitts). And the journal bearing lubrication grooves should be circumferential.

Practical implications

This method gives the user the possibility to eliminate potential failures of the journal bearings, or simply to make a sensibility study of the influence of the journal bearing design parameters in the operating ones.

Originality/value

This paper provides a simple and objective methodology to make a sensibility analysis of the influence of the journal bearing design parameters in the operating parameters, as well as select the journal bearing materials and lubrication grooves.

Details

Industrial Lubrication and Tribology, vol. 58 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 September 2019

Guotao Zhang, Baohong Tong, Shubao Yang, Liping Shi and Yanguo Yin

The purpose of this paper was to study the hydrodynamic lubrication of rough bilayer porous bearing to reveal the effect of percolation.

Abstract

Purpose

The purpose of this paper was to study the hydrodynamic lubrication of rough bilayer porous bearing to reveal the effect of percolation.

Design/methodology/approach

The seepage lubrication model of the circular bilayer porous bearing was established in polar coordinates. The digital filtering technique and Darcy’s law were used to simulate the rough surface and the percolation characteristic of the oil bearing, respectively. The influence of the structural parameters on the lubrication performance was analyzed.

Findings

Compared with the ordinary monolayer oil bearing with high porosity, the bilayer bearing can reduce the whole porosity, prevent oil infiltrating into the porous medium and have better lubrication performance. The lubrication performance of bilayer oil bearing is better than that of the single-layer oil bearing which has a higher porosity. With increasing root-mean-square roughness or decreasing surface porosity, the lubrication performance of the bilayer bearing improves. The lower the porosity of the surface layer, the better the lubrication performance.

Originality/value

This research provides a theoretical basis for clarifying the lubrication mechanism and influence the mechanism of the bilayer oil bearing.

Details

Industrial Lubrication and Tribology, vol. 72 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 28 September 2010

Satish Jain, Satish Sharma, J. Sharana Basavaraja and Prashant Kushare

In recent years, researchers have focused a great deal of attention on multirecess hybrid journal bearing systems. The non‐circular journal bearings are widely used in industry on…

Abstract

Purpose

In recent years, researchers have focused a great deal of attention on multirecess hybrid journal bearing systems. The non‐circular journal bearings are widely used in industry on account of their better stability, simplicity, efficiency and low cost. The purpose of this paper is to present a theoretical investigation into the performance of a two‐lobe multirecess hybrid journal bearing system.

Design/methodology/approach

The Reynold's equation governing the lubricant flow in the clearance space between the journal and bearing together with restrictor flow equations has been solved using finite element method. The bearing static and dynamic performance characteristics have been presented for the various values of the offset factors (0.75, 1, 1.25 and 1.50) for the hybrid mode of operation of the journal bearing system compensated by capillary and orifice restrictors for the commonly used bearing operating and geometric parameters. The offset of the journal has been accounted for by defining a non‐dimensional factor called offset factor delta.

Findings

The numerically simulated results indicate that a two‐lobe four recessed hybrid journal bearing provides a better performance than the corresponding similar circular recessed journal bearing system. The study further reveals that in order to get an improved performance of a two‐lobe four recessed journal bearing, a proper selection of bearing offset factors along with type of restrictor (capillary or orifice) is essential.

Originality/value

The results presented in this paper are useful for bearing designers.

Details

Industrial Lubrication and Tribology, vol. 62 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of over 111000