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Article
Publication date: 12 March 2018

K.R. Kadam and S.S. Banwait

Different groove angles are used to study performance characteristics of two-axial groove journal bearing. In this study two grooves are located at ±90º to the load line. The…

Abstract

Purpose

Different groove angles are used to study performance characteristics of two-axial groove journal bearing. In this study two grooves are located at ±90º to the load line. The various angles of grooves have been taken as 10° to 40° in the interval of 5°. Different equations such as Reynolds equation, three-dimensional energy equation and heat conduction equation have been solved using finite element method and finite difference method. Pressure distribution in fluid is found by using Reynolds equation. The three-dimensional energy equation is used for temperature distribution in the fluid film and bush. One-dimensional heat conduction equation is used for finding temperature in axial direction for journal. There is a very small effect of groove angle on film thickness, eccentricity ratio and pressure. There is a drastic change in attitude angle and side flow. Result shows that there is maximum power loss at large groove angle. So the smaller groove angle is recommended for two-axial groove journal bearing.

Design/methodology/approach

The finite element method is used for solving Reynolds equation for pressure distribution in fluid. The finite difference method is adopted for finding temperature distribution in bush, fluid and journal.

Findings

Pressure distribution in fluid is found out. Temperature distribution in bush, fluid and journal is found out. There is a very small effect of groove angle on film thickness, eccentricity ratio and pressure.

Research limitations/implications

The groove angle used is from 10 to 40 degree. The power loss is more when angle of groove increases, so smaller groove angle is recommended for this study.

Practical implications

The location of groove angle predicts the distribution of pressure and temperature in journal bearing. It will show the performance characteristics. ±90° angle we will prefer that will get before manufacturing of bearing.

Social implications

Due to this study, we will get predict how the pressure and temperature distribute in the journal. It will give the running condition of bearing as to at what speed and load we will get the maximum temperature and pressure in the bearing.

Originality/value

The finite element method is used for solving the Reynolds equation. Three-dimensional energy equation is solved using the finite difference method. Heat conduction equation is also solved for journal. The C language is used. The code is developed in C language. There are different equations which depend on each other. The temperature is dependent on pressure viscosity of fluid, etc. so C code is preferred.

Article
Publication date: 8 April 2014

Fabrizio Stefani

– The purpose of this paper was to conceive a fast method to verify design and performance of elliptical pocket journal bearings.

Abstract

Purpose

The purpose of this paper was to conceive a fast method to verify design and performance of elliptical pocket journal bearings.

Design/methodology/approach

The computer-aided verification of pocket journal bearings is performed by means of a suitable finite element analysis method.

Findings

The results of sample analyses indicate that the machining tolerances are very influential on elliptical pocket bearing performances, and they must be included among the input data.

Originality/value

Although elliptical pocket bearings are widely used in turbomachineries, the influence of their design on performance has not been specifically investigated. A lot of works about tribological models are available, but few of them focus on their application to bearing design at the industrial level.

Details

Industrial Lubrication and Tribology, vol. 66 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 January 2022

Qi Liu, Baiqi Huo, Yunsheng Liu and Junchao Zhu

The edge of diesel engine crankshaft main bearing is more likely to fail in its real working condition. This paper aims to study the bearing failure mechanism by finding the…

Abstract

Purpose

The edge of diesel engine crankshaft main bearing is more likely to fail in its real working condition. This paper aims to study the bearing failure mechanism by finding the relationship between bearing lubrication characteristics and its working condition.

Design/methodology/approach

This work builds the mixed lubrication model of crankshaft bearing to analyze the cause of bearing abnormal wear, and the finite difference method was used to solving the average Reynolds equation. During the analysis, journal misaligned angle, external load and roughness are considered.

Findings

The result shows that the wear of the diesel engine crankshaft bearing happens in engine startup phase and the bottom of the bearing are more prone to be excessively worn. Under the influence of journal misalignment, bearing asperity contact load and speed range of mixed lubrication will increase markedly. The edge of the bearing will be excessively worn. The effect of misalignment on bearing lubrication performance varies under different shaft rotation speed.

Originality/value

The former research studies on crankshaft bearing either just focused on its lubrication characteristics or interested in its failure types (wear, adhere, cavitation). This paper studies the relationship between bearing failure mechanism and lubrication performance.

Details

Industrial Lubrication and Tribology, vol. 74 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 30 October 2018

Qiang Li, Shuo Zhang, Yujun Wang, Wei-Wei Xu and Zhenbo Wang

The growing demand of efficiency and economy has led to a dramatic increase of the operating speed of the journal bearing, with a higher temperature distribution. This paper aims…

363

Abstract

Purpose

The growing demand of efficiency and economy has led to a dramatic increase of the operating speed of the journal bearing, with a higher temperature distribution. This paper aims to investigate the three-dimensional temperature distribution of journal bearings.

Design/methodology/approach

A thermo-hydrodynamic lubrication model of a journal bearing was established based on the full 3D CFD method. A two-sided wall was used to include the conjugate heat transfer effect. The temperature-dependent characteristics of lubrication and cavitation impact were also included. The simulation results well agreed with the experimental results. Based on this method, the three-dimensional temperature distribution was analyzed under different operating conditions.

Findings

The temperature distribution in the radial direction had a difference. An increase of speed and de-crease of inlet temperature promoted temperature differences in the higher temperature zone and the increasing temperature zone, respectively. However, the inlet pressure had less influence on these differences. The temperature distribution was basically the same at a lower bearing conductivity. As the conductivity increased, the radial temperature difference was increased.

Originality/value

The temperature distribution in the radial direction was found under different operating conditions, and the present research provides references to understand the three-dimensional temperature distribution of journal bearings.

Details

Industrial Lubrication and Tribology, vol. 71 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 June 2020

Nenzi Wang and Chih-Ming Tsai

In this study, artificial neural networks (ANNs) are constructed and validated by using the bearing data generated numerically from a thermohydrodynamic (THD) lubrication model…

Abstract

Purpose

In this study, artificial neural networks (ANNs) are constructed and validated by using the bearing data generated numerically from a thermohydrodynamic (THD) lubrication model. In many tribological simulations, a surrogate model (meta-model) for obtaining a fast solution with sufficient accuracy is highly desired.

Design/methodology/approach

The THD model is represented by two coupled partial differential equations, a simplified generalized Reynolds equation, considering the viscosity variation across the film thickness direction and a transient energy equation for the 3-D film temperature distribution. The ANNs tested are having a single- or dual-hidden-layer with two inputs and one output. The root-mean-square error and maximum/minimum absolute errors of validation points, when comparing with the THD solutions, were used to evaluate the prediction accuracy of the ANNs.

Findings

It is demonstrated that a properly constructed ANN surrogate model can predict the THD lubrication performance almost instantly with accuracy adequately retained.

Originality/value

This study extends the use of ANNs to the applications other than the analyses dealing with experimental data. A similar procedure can be used to build a surrogate model for computationally intensive tribological models to have fast results. One of such applications is conducting extensive optimum design of tribological components or systems.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2020-0109/

Details

Industrial Lubrication and Tribology, vol. 72 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 February 2023

Abdurrahim Dal, Mahir Sahin and Mustafa Kilic

Bearing performance characteristics, such as stiffness and load capacity, are related to the viscosity of the fluid circulating through the gap. Nanoparticle additives in…

Abstract

Purpose

Bearing performance characteristics, such as stiffness and load capacity, are related to the viscosity of the fluid circulating through the gap. Nanoparticle additives in lubricant are one way to enhance of the viscosity. This study aims to investigate the effect of nanoparticle additives on the thermohydrodynamic performance of journal bearing with different bearing parameters.

Design/methodology/approach

The temperature distribution is modeled using a three-dimensional energy equation. The velocity components are calculated on the pressure distribution governed by Dowson’s equation. Moreover, the heat transfer between the journal and lubricant is modeled with Fourier heat conduction equation. On the other hand, the viscosity equation is derived for Al2O3 nanoparticles as a function of the volume ratio and the temperature. An algorithm based on the finite difference method is developed, and a serial simulation is performed for different parameters and different volume ratio of nanoparticle.

Findings

With the increase in the nanoparticle volume ratio, the maximum temperature decreases for the lower clearance values, but the addition of the nanoparticle influence on the maximum temperature reverses when the clearance grows up. The nanoparticle additives increase further the maximum temperature for higher values of L/D ratios. Moreover, the effects of the nanoparticle additives on the pressure are stronger at high eccentricity ratios for all bearing parameters.

Originality/value

This paper provides valuable design parameters for journal bearing with lubricant containing the nanoparticle additives.

Details

Industrial Lubrication and Tribology, vol. 75 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 February 2015

Sreedhar Babu Kalakada, Prabhakaran Nair Nair Kumarapillai and Rajendra Kumar P K

The purpose of this work is to investigate the static performance characteristics of thermohydrodynamic journal bearing operating under nanolubricants (lubricants containing per…

Abstract

Purpose

The purpose of this work is to investigate the static performance characteristics of thermohydrodynamic journal bearing operating under nanolubricants (lubricants containing per cent weight concentration of nanoparticles).

Design/methodology/approach

Addition of nanoparticles in the lubricant increases lubricant viscosity. To study the effect of this variation on journal bearing, analytical models are developed for the relationship between viscosity, 0-0.5 per cent weight concentration of nanoparticles and temperature range of 300-900°C. To obtain pressure and temperature distribution, modified Reynolds and energy equations are solved by using the finite element method. The viscosity field (varies with temperature and per cent weight concentration of nanoparticles) is updated in these two equations by using the developed analytical model. The steady-state performance characteristics are computed for various values of eccentricity ratios for non-thermoviscous (viscosity of lubricant varies with per cent weight concentration of nanoparticles) and thermoviscous (viscosity of lubricant varies with per cent weight concentration of nanoparticles and temperature) cases. The lubricant and the nanoparticles used for the present work are SAE15W40, copper oxide (CuO), cerium oxide (CeO2) and aluminum oxide (Al2O3).

Findings

The pressure and temperature distribution across the lubricant film in the clearance space of journal bearing and static performance characteristics are calculated.

Originality/value

The computed results show that addition of nanoparticles in the lubricant influences the performance characteristics considerable in thermoviscous case than non-thermoviscous case.

Details

Industrial Lubrication and Tribology, vol. 67 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 March 2013

Alireza Arab Solghar and S.A. Gandjalikhan Nassab

The purpose of this paper is to assess the turbulent thermohydrodynamic (THD) performance characteristics of an axially grooved finite journal bearing for a variety of simulated…

Abstract

Purpose

The purpose of this paper is to assess the turbulent thermohydrodynamic (THD) performance characteristics of an axially grooved finite journal bearing for a variety of simulated operating conditions.

Design/methodology/approach

The set of governing equations consisting the Navier‐Stokes, turbulent kinetic energy and its dissipation rate equations coupled with the energy equation in the lubricant flow and the heat conduction equation for the bush are solved to obtain the three dimensional steady state THD characteristics of journal bearings. The lubricant flow in turbulent regime is modelled using the AKN low‐Re k−ϵ turbulence model. The problem is formulated mathematically and solved numerically using the computational fluid dynamics (CFD) approach with appropriate boundary conditions.

Findings

It was found that shaft rotational speed has dramatic effects on the maximum temperature of the bearing and lubricant, also on the maximum hydrodynamic pressure and the oil flow rate. Besides, it was revealed that the clearance ratio and eccentricity ratio significantly change the performance of the journal bearing.

Practical implications

The paper presents a very useful numerical method for the prediction of the pressure and temperature fields inside the lubricant and thermal simulation of the bearing.

Originality/value

The paper provides the numerical simulation of the flow and heat transfer inside the journal bearing. Present computational approach is valuable to the practical modeling of the journal bearing operating under turbulent regime and in preparing the design charts in prediction of both hydrodynamic and thermal behaviors of journal bearings.

Details

Industrial Lubrication and Tribology, vol. 65 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 September 2017

Feng Liang, Quanyong Xu and Ming Zhou

The purpose of this paper is to propose a quasi-three-dimensional (3D) thermohydrodynamic (THD) model for oil film bearings with non-Newtonian and temperature-viscosity effects…

Abstract

Purpose

The purpose of this paper is to propose a quasi-three-dimensional (3D) thermohydrodynamic (THD) model for oil film bearings with non-Newtonian and temperature-viscosity effects. Its performance factors, including precision and time consumption, are investigated.

Design/methodology/approach

Two-dimensional (2D), 3D and quasi-3D numerical models are built. The thermal and mechanical behaviors of two types of oil film bearings are simulated. All the results are compared with solutions of commercial ANSYS CFX.

Findings

The 2D THD model fails to predict the temperature and pressure field. The results of the quasi-3D THD model coincide well with those of the 3D THD model and CFX at any condition. Compared with the 3D THD model, the quasi-3D THD model can greatly reduce the CPU time consumption, especially at a high rotational speed.

Originality/value

This quasi-3D THD model is proposed in this paper for the first time. Transient mechanical and thermal analyses of high-speed rotor-bearing system are widely conducted using the traditional 3D THD model; however, the process is very time-consuming. The quasi-3D THD model can be an excellent alternative with high precision and fast simulation speed.

Details

Industrial Lubrication and Tribology, vol. 69 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 November 2023

Shuai Yang, Junxing Hou, Xiaodong An and Shuanghui Xi

The floating ring generates elastic deformation as the film pressure for high-speed floating ring bearings (FRBs). The purpose of this study is to investigate the influence of…

Abstract

Purpose

The floating ring generates elastic deformation as the film pressure for high-speed floating ring bearings (FRBs). The purpose of this study is to investigate the influence of ring elastic deformation on the performance of a hydrodynamic/hydrostatic FRB, including floating ring equilibrium and minimum film thickness.

Design/methodology/approach

The finite element method and finite difference method are used to solve thermohydrodynamic (THD) lubrication models, including the Reynolds equation, energy equation and temperature–viscosity equation. The deformation matrix method is applied to solve the elastic deformation equation, and then the deformation distribution, floating ring equilibrium and minimum film thickness are investigated. The maximum pressure is compared with the published article to verify the mathematical models.

Findings

The deformation value increases with the growth of shaft speed; owing to elastic deformation on the film reaction force and friction moment, the ring achieves equilibrium at a new position, and the inner eccentricity increases while the ring-shaft speed ratio declines. The minimum film thickness declines with the growth of inlet temperature, and the outer film tends to rupture considering elastic deformation at a higher temperature.

Originality/value

The floating ring elastic deformation is coupled with the THD lubrication equations to study ring deformation on the hydrodynamic/hydrostatic FRB lubrication mechanism. The elastic deformation of floating ring should be considered to improve analysis accuracy for FRBs.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2023-0139/

Details

Industrial Lubrication and Tribology, vol. 75 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 129