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Article
Publication date: 15 June 2020

L. Sulaiman, Z.H.Z. Hazrin, N.I.M. Zakir, N.A. Halim, R.A.A. Rusdi, A.S.A. Khair and H.A. Tajuddin

The effect of using microcrystalline cellulose (MCC) as an additive in coating paint films for non-stick coatings was studied in this work. This paper aims to discuss the benefits…

Abstract

Purpose

The effect of using microcrystalline cellulose (MCC) as an additive in coating paint films for non-stick coatings was studied in this work. This paper aims to discuss the benefits of MCC blended in the coating paint film that consists of poly(methyl methacrylate) (PMMA) and dammar.

Design/methodology/approach

PMMA and dammar mixed at a specific Wt.% ratio with xylene as its solvent. Two sets of mixtures were prepared, where one mixture contained MCC and another, without. The mixtures were applied to metal substrates as coating paint films. The performance of the non-stick coating paint film was observed through the adhesive test between adhesion layers on the coating paint film and also through the cross-hatch test for the adhesion of the non-stick coating paint film to the metal substrate. The results correlate with the surface roughness and glossiness tests.

Findings

The results showed that for the coating paint films, Sample B consisted of 80:20 Wt.% ratio of PMMA-dammar with an addition of 5 Wt.% MCC had an excellent performance as non-stick coating paint films. The MCC formed microparticles on the surface of the coating paint film sample and this causes the coating paint film samples with MCC to develop a rougher surface compared to the coating paint film without MCC. Sample B coating paint film had the highest average surface roughness (Ra) of 383 µm. The cross-hatch test showed the coating paint film with the addition of MCC had stronger adhesiveness on the substrate’s surface thus prevents the coating from peeling off from the surface.

Practical implications

The developed coating paint film in this study would be suitable for outdoor applications to prevent illegal advertisements and stickers.

Originality/value

MCC added to the coating paint film improves the surface performance as a non-stick coating.

Details

Pigment & Resin Technology, vol. 49 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 18 October 2019

Chunxing Gu and Shuwen Wang

Surface coatings have been introduced on the contact surfaces to protect the mechanical parts for a long time. However, in terms of the optimum design of coatings, some key…

Abstract

Purpose

Surface coatings have been introduced on the contact surfaces to protect the mechanical parts for a long time. However, in terms of the optimum design of coatings, some key coating parameters are still selected by trial and error. The optimum design of coatings can be conducted by numerical experiments. This paper aims to predict the contact behavior of the coated rough surfaces accurately. One improved asperity contact model for the coated rough surfaces considering the misalignment of asperities would be developed.

Design/methodology/approach

Incorporating the coated asperity contact model into the improved Greenwood Tripp-based statistical approach, the proposed model can predict the elastic-plastic behaviors of the interacting coated asperities.

Findings

According to numerical experiments, compared with the coated asperity contact model in which an equivalent rough surface against a plane is assumed, the improved asperity contact model for the coated contacts can account for the effect of permitting misalignment of two rough surfaces. The contacts having the thicker, stiffer and harder coatings result in higher asperity contact pressure and smaller real contact area fraction under the given Stribeck oil film ratio.

Originality/value

In this paper, one statistical coated asperity contact model for two rough surfaces was developed. The developed model can consider the elastic-plastic behavior of interacting coated asperities. The effects of the coating thickness and its mechanical properties on the contact behavior of the rough surfaces with coatings can be evaluated based on the developed model.

Details

Industrial Lubrication and Tribology, vol. 72 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 August 2015

Yuncai Zhao, Fei Yang and Yongming Guo

– The purpose of this paper is to investigate the effects of parallel texturing coating on antifriction mechanism of lubricating wear-resistant coating.

Abstract

Purpose

The purpose of this paper is to investigate the effects of parallel texturing coating on antifriction mechanism of lubricating wear-resistant coating.

Design/methodology/approach

A KF301/WS2 lubricating wear-resisting coating was prepared on matrix material GCr15 by applying supersonic plasma spraying technology. On the basis of this sample, the KF301/WS2 modified coating with parallel pit-type texture was prepared by laser re-melting technology and a surface texturing technique. Their friction and wear behaviors were evaluated under ambient temperature, and the antifriction mechanism of two kinds of coatings were discussed.

Findings

Results showed that parallel texture has a certain impact on the tribological properties of the coating. When friction and wear reach stable state, the value of the friction coefficient of conventional coating was 0.115, while that of parallel texturing coating was 0.09, the latter decreased by 21 per cent. When the friction and wear time was up to 4 hours, the wear loss of the conventional coating was 0.29 mg, while that of the parallel texturing coating was 0.13 mg, the latter decreased by 55 per cent.

Originality/value

The tribological properties of parallel texturing coating were higher than conventional coating. That is because the change of three-body layer reduces the friction coefficient and the abrasive particles were collected by parallel texture, reducing the effects of debris.

Details

Industrial Lubrication and Tribology, vol. 67 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 2005

B.S. Yilbas, M. Sunar, Z. Qasem, B.J. Abdul Aleem and S. Zainaulabdeen

To examine the mechanical properties of TiN PVD coated Ti‐6Al‐4V alloy through three‐point bending tests.

1389

Abstract

Purpose

To examine the mechanical properties of TiN PVD coated Ti‐6Al‐4V alloy through three‐point bending tests.

Design/methodology/approach

Ti‐6Al‐4V alloy is cut in size and polished and cleaned chemically before TiN PVD coating process. INSTRON three‐point bending equipment is used to conduct the bending tests for TiN coated and uncoated workpieces. During the tests, the load and displacement characteristics were recorded. The tests were terminated when the coating failed. Micrographs of surface and crack sites were obtained by SEM.

Findings

Coating failure occurs due to shearing effect on the tensile surface. The spalling and buckling of the coating on the compressive surface are observed. The compressive stress generated on the top surface (where the indent is in contact) did not cause adhesive failure of the coating. Moreover, cohesive cracks occur on the tensile surface of the coating. The crack ledge under the action of shear stress appears on the tensile surface of TiN coating and multi cracking of coating is resulted. The crack spacing is small indicating sliding and splitting separation between the adjacent columns in the coating.

Research limitations/implications

The tests can be extended to include the duplex treated workpieces such as the heat treatment of surface prior to TiN coating. This enhances the interface properties of the coating and base alloy.

Practical implications

The results can be used to assess the TiN coating applications in cutting tools, particularly drill bits and punches.

Originality/value

This paper provides information on mechanical behavior of TiN coating when subjected to bending force and offers practical help for the researchers and scientists working in the coating area.

Details

Industrial Lubrication and Tribology, vol. 57 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 March 2015

B. S. Yilbas, I.-H. Toor, F. Patel, Y. Al-Shehri and M. A. Baig

The purpose of this paper is to investigate the corrosion resistance of high velocity oxy-fuel (HVOF)-sprayed Diamalloy 2002 coating on carbon steel. The coating microstructure is…

Abstract

Purpose

The purpose of this paper is to investigate the corrosion resistance of high velocity oxy-fuel (HVOF)-sprayed Diamalloy 2002 coating on carbon steel. The coating microstructure is examined in line with the corrosion resistance.

Design/methodology/approach

HVOF spraying of coating is achieved, and the coating response to electrolytic solution is measured experimentally in terms of corrosion resistance.

Findings

HVOF coating improves the corrosion resistance of the substrate such that the corrosion rate of the substrate is 7.1 mpy and the coating results in 4.5 mpy. However, presence of deep pit sites at the surface suggests the occurrence of preferential corrosion around the splat boundaries. In addition, closely spaced surface texture peaks act as crevice corrosion centers at the surface while initiating the formation of deep pit sites.

Research limitations/implications

This study is limited by experimental investigations. In future, it may be extended to include model studies.

Practical implications

The findings of this study are very useful for those working in the coating industry. However, HVOF coating is limited to high temperature protection in harsh environments.

Social implications

It is useful for the power industry, particularly for gas turbines.

Originality/value

It is an original work and describes the corrosion resistance of the coating surface. It is found that the coating improved the corrosion resistance of the steel surface.

Details

Industrial Lubrication and Tribology, vol. 67 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 January 2024

Shucai Yang, Dawei Wang and Zhanjun Xiao

The purpose is to explore the improvement mechanism of coating and laser micro-texture on the surface properties of cemented carbide, so as to give full play to the technical…

Abstract

Purpose

The purpose is to explore the improvement mechanism of coating and laser micro-texture on the surface properties of cemented carbide, so as to give full play to the technical advantages of both and improve the overall surface properties of the material.

Design/methodology/approach

The surface hardness of the coating was measured by a microhardness tester, the surface element composition of the coating was tested by an energy spectrum analyzer and the phase was measured by an X-ray diffractometer to observe the surface morphology after the friction and wear experiment.

Findings

Laser will generate new oxide and nitride films on the surface of the coating, which will improve the hardness of the coating surface and the bonding strength between the coating and the substrate. The surface micro-texture can collect wear debris during the friction process, reduce abrasive wear and play a good role in inhibiting the expansion of the coating failure zone.

Originality/value

Most of the research on traditional laser coating is to process micro-texture first and then coating. This study is the opposite. In this paper, the modification effect of laser on the coating surface is explored, and the parameters of laser and coating are optimized, which paves the way for the subsequent milling experiments of textured coating tools.

Details

Industrial Lubrication and Tribology, vol. 76 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 31 December 2018

A. Syafiq, A.K. Pandey, Vengadaesvaran Balakrishnan and Nasrudin Abd Rahim

The paper aims to investigate the effect of Degussa P-25 Titanium Dioxide (TiO2) nanoparticles on hydrophobicity and self-cleaning ability as a single organic coating on glass…

Abstract

Purpose

The paper aims to investigate the effect of Degussa P-25 Titanium Dioxide (TiO2) nanoparticles on hydrophobicity and self-cleaning ability as a single organic coating on glass substrate.

Design/methodology/approach

Two methods have been used to enhance the hydrophobicity on glass substrates, namely, surface modification by using low surface energy isooctyltrimethoxysilane (ITMS) solution and construction of rough surface morphology using Degussa P-25 TiO2 nanoparticles with simple bottom-up approach. The prepared sol was applied onto glass substrate using dip-coating technique and stoved in the vacuum furnace 350°C.

Findings

The ITMS coating with nano TiO2 pigment has modified the glass substrate surface by achieving the water contact angle as high as 169° ± 2° and low sliding angle of 0° with simple and low-cost operation. The solid and air phase interface has created excellent anti-dirt and self-cleaning properties against dilute ketchup solution, mud and silicon powder.

Research limitations/implications

Findings will be useful in the development of self-cleaning and anti-dirt coating for photovoltaic panels.

Practical implications

Sol method provides the suitable medium for the combination of organic–inorganic network to achieve high superhydrophobicity and optimum self-cleaning ability.

Originality/value

Application of blended organic–inorganic sol as self-cleaning and anti-dirt coating film.

Details

Pigment & Resin Technology, vol. 53 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 March 1999

Paul T. Vianco

An overview has been presented on the topic of alternative surface finishes for package I/Os and circuit board features. Aspects of processability and solder joint reliability…

1343

Abstract

An overview has been presented on the topic of alternative surface finishes for package I/Os and circuit board features. Aspects of processability and solder joint reliability were described for the following coatings: baseline hot‐dipped, plated, and plated‐and‐fused 100Sn and Sn‐Pb coatings; Ni/Au; Pd, Ni/Pd, and Ni/Pd/Au finishes; and the recently marketed immersion Ag coatings. The Ni/Au coatings appear to provide the all‐around best options in terms of solderability protection and wire bondability. Nickel/Pd finishes offer a slightly reduced level of performance in these areas which is most likely due to variable Pd surface conditions. It is necessary to minimize dissolved Au or Pd contents in the solder material to prevent solder joint embrittlement. Ancillary aspects that include thickness measurement techniques; the importance of finish compatibility with conformal coatings and conductive adhesives; and the need for alternative finishes for the processing of non‐Pb bearing solders are discussed.

Details

Circuit World, vol. 25 no. 1
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 7 August 2020

Yueling Lyu, Yangzhi Chen and Yulin Wan

Selective laser melting (SLM) is an important advanced additive manufacturing technology. The existing SLM printing technology cannot manufacture the mechanical parts that fully…

Abstract

Purpose

Selective laser melting (SLM) is an important advanced additive manufacturing technology. The existing SLM printing technology cannot manufacture the mechanical parts that fully meet the requirements of high precision and strength. This paper aims to explore a new post-processing method for SLM 316L specimen, namely, using of the TiN/TiAlN multilayer coating fabricated by multi-arc ion plating on the surface of SLM specimens, for improving the performance of SLM specimens. The other purpose of this paper is compared the performances of the TiAlN/TiN multilayer coating machined specimen and the TiN/TiAlN multilayer coating SLM specimen.

Design/methodology/approach

The TiN/TiAlN multilayer coating is fabricated by multi-arc ion plating on the surface of 316L specimens. The surface morphology and selected mechanical properties of TiN/TiAlN multilayer coating plating on the SLM substrate specimen and the machined substrate specimen were studied in this paper. The analyzed properties included surface topography, micro hardness, the adhesion, the thickness and the wear resistance of TiN/TiAlN multilayer coating plating on the SLM substrate specimen and the machined substrate specimen.

Findings

The electron microscope images reveal that surface morphology of TiN/TiAlN multilayer coating plating on the SLM specimens is relatively flat, and there are some micro-particles in different sizes and pin holes dispersed on them. After TiN/TiAlN multilayer coating, the performances of SLM samples, such as micro hardness, the thickness and the wear resistance, were significantly improved. The micro hardness of TiN/TiAlN multilayer coating machined specimen is higher than that of TiN/TiAlN multilayer coating SLM specimen. However, the adhesion of TiN/TiAlN multilayer coating machined specimen is less than that of TiN/TiAlN multilayer coating SLM specimen.

Originality/value

The study provides a new post-processing method for SLM 316L specimen to improve the performance of SLM specimens and to enable SLM specimens to be applied in the field of precision mechanical transmission.

Details

Rapid Prototyping Journal, vol. 26 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 March 1977

A.H. Roebuck and D.L. McCage

Economics of surface coatings on metals are discussed with emphasis on surface preparation, especially when large scale coating operations are conducted. Relative cost and other…

Abstract

Economics of surface coatings on metals are discussed with emphasis on surface preparation, especially when large scale coating operations are conducted. Relative cost and other parameters affecting the choice between manual and machine blasting are considered, including the area cost of surface preparation, health and safety factors, incidental pollution, and other variations. Advantages of high build surface and multi‐purpose primer application are related along with comparisons of cost between initial and manual recoating of structures after erection. Importance of proper coating maintenance is emphasised. Economic case histories are given, including large scale surface preparation of tank plates and piping, differences between sand abrasive and centrifugal blasting, factors related to intercoat adhesion, cost of Zn rich with epoxy or alkyd topcoats, and the high cost of repainting when scaffolding is necessary. Regulations on surface preparations, ecological controls, and safety are discussed. Two coat simplified systems are recommended, along with automatic and semiautomatic surface preparation when the size of the job makes either one possible. Tabulated data on area costs of various modes an locations for surface preparation and coating costs for various metal configurations are provided.

Details

Anti-Corrosion Methods and Materials, vol. 24 no. 3
Type: Research Article
ISSN: 0003-5599

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