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Article
Publication date: 13 March 2017

Qunfeng Zeng

The purpose of this paper is to improve the antifriction and antiabrasive behavior of the used oil through the addition of a lubricant.

Abstract

Purpose

The purpose of this paper is to improve the antifriction and antiabrasive behavior of the used oil through the addition of a lubricant.

Design/methodology/approach

The author selected 85W-90 used oil with three kinds of 4,758, 10,507 and 16,223 km mileages, which may represent run-in wear period, steady-state wear period and rapid wear for used oil, respectively. Nano copper, molybdenum dithiocarbamate (MoDTC) and copper dioctyl dithiocarbamate (CuDTC) of lubricant additive are added to the used oil to improve its antifriction performances and service life. The influence of lubricant additive on the tribological properties of used oil is investigated by the friction tests.

Findings

An abnormal phenomenon has been observed by the friction test under high mileage used oil with CuDTC in presence of MoDTC lubrication, and superlow friction coefficient of 0.04 has been achieved after a running-in period for the first time. It is found that CuDTC additive is beneficial to improve greatly the antifriction behavior of used oil, especially when MoDTC is present. The results indicate that the dissoluble of CuDTC and the tribochemical reaction of MoDTC play an important role in superlow friction of high mileage used oil. Moreover, the superlow friction is also closely related to the viscosity of used oil.

Originality/value

The possible mechanism of superlow friction is attributed to the additive thinning effect and the synergistic effect of the dissoluble of CuDTC and the tribochemical reaction of MoDTC binary lubricant additives in high mileage used oil. This work will extend the application of CuDTC additive widely and explore a new method to the reutilization and the life extension of used lubricating oil.

Details

Industrial Lubrication and Tribology, vol. 69 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 August 2015

Yuncai Zhao, Fei Yang and Yongming Guo

– The purpose of this paper is to investigate the effects of parallel texturing coating on antifriction mechanism of lubricating wear-resistant coating.

Abstract

Purpose

The purpose of this paper is to investigate the effects of parallel texturing coating on antifriction mechanism of lubricating wear-resistant coating.

Design/methodology/approach

A KF301/WS2 lubricating wear-resisting coating was prepared on matrix material GCr15 by applying supersonic plasma spraying technology. On the basis of this sample, the KF301/WS2 modified coating with parallel pit-type texture was prepared by laser re-melting technology and a surface texturing technique. Their friction and wear behaviors were evaluated under ambient temperature, and the antifriction mechanism of two kinds of coatings were discussed.

Findings

Results showed that parallel texture has a certain impact on the tribological properties of the coating. When friction and wear reach stable state, the value of the friction coefficient of conventional coating was 0.115, while that of parallel texturing coating was 0.09, the latter decreased by 21 per cent. When the friction and wear time was up to 4 hours, the wear loss of the conventional coating was 0.29 mg, while that of the parallel texturing coating was 0.13 mg, the latter decreased by 55 per cent.

Originality/value

The tribological properties of parallel texturing coating were higher than conventional coating. That is because the change of three-body layer reduces the friction coefficient and the abrasive particles were collected by parallel texture, reducing the effects of debris.

Details

Industrial Lubrication and Tribology, vol. 67 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 21 December 2023

Yazhou Mao, Daqing Li, Lilin Li and Jingyang Zheng

This study aims to improve the tribological properties of hydrodynamic journal bearing via surface texture, as well as the wear and antifriction mechanisms of textured bearing…

Abstract

Purpose

This study aims to improve the tribological properties of hydrodynamic journal bearing via surface texture, as well as the wear and antifriction mechanisms of textured bearing were represented. It provides a design direction for solving the tribological problem of rotor-bearing system.

Design/methodology/approach

In this paper, the variation of surface texture parameters (e.g. texture diameter, d; area density, sp; and depth, hp) were analyzed based on finite difference method. The optimal surface texture parameters were obtained by designing orthogonal experiments, and the relationship between friction and wear properties and microstructure was studied via combining electron probe microanalyzer, scanning electron microscope, X-ray diffractometer and friction and wear testing machine.

Findings

Dimensionless film pressure P increased as the d increased, whereas P first increased and then decreased as the sp and hp increased, and the maximum P was got as sp = 15% and hp = 25 µm, respectively. The friction coefficient of textured surface with suitable parameters was effectively reduced and the textured surface with the best antifriction effect was 5#. Orthogonal experimental design analysis showed that the influence order of factors on friction coefficient was as follows: sp > sp × d > d > d × hp > hp > sp × hp and the friction coefficient first decreased and then increased as the sp, d and hp increased. In addition, the friction and wear mechanism of textured bearing were three body friction and abrasive wear as the matrix structure and hard phase were a single β phase and Mn5Si3, respectively. While the antifriction mechanism of textured surface was able to store abrasive particles and secondary hydrodynamic lubrication was formed.

Originality/value

The sample with reasonable texture parameter design can effectively reduce friction and wear of hydrodynamic journal bearing without reducing the service life, which can provide a reference for improving the lubrication performance and mechanical efficiency of rotor-bearing system.

Details

Industrial Lubrication and Tribology, vol. 76 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 July 2022

Meng Fanjing, Minghua Pang and Lijie Ma

Carbon steel has a high application rate in modern industry, but this type of steel has the defect of high wear. This study aims to improve the surface friction and wear…

53

Abstract

Purpose

Carbon steel has a high application rate in modern industry, but this type of steel has the defect of high wear. This study aims to improve the surface friction and wear performance of carbon steel under such working conditions.

Design/methodology/approach

In this study, a dry film lubricant based on graphite powder was prepared by the ultrasonic dispersion method, and deposited on the surface of carbon steel specimens by the simple pressure spraying technology. At the same time, molybdenum disulfide and polytetrafluoroethylene dry film lubricants were developed by the same method, and the comparative experimental study on friction and wear was carried out in the end-face friction tester.

Findings

The results show that the deposition effect of graphite and molybdenum disulfide dry film lubricants on the surface of carbon steel is obviously better than that of polytetrafluoroethylene dry film lubricant. Compared with molybdenum disulfide and polytetrafluoroethylene dry film lubricant, graphite dry film lubricant has the best friction and wear performance on the surface of carbon steel. The working life of carbon steel specimens sprayed with graphite dry film lubricant decreases with the increase of pressure load and rotation speed. The combination of load and sliding speed will accelerate the transition of the coating to a stable direction. In addition, the micro lubricant particles formed in the wear process will form particle flow lubrication, and the appropriate addition of particle powder of the same material will also prolong the normal antifriction time of the lubricant.

Originality/value

These findings developed a dry film lubricant that can effectively improve the friction and wear properties of carbon steel surface.

Details

Industrial Lubrication and Tribology, vol. 74 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 June 2004

Hakan Kaleli

The role that lubricating oils play is, first of all, to reduce energy loss and keep the wear and seizure to a minimum, or, in a broader sense, to improve the friction…

Abstract

The role that lubricating oils play is, first of all, to reduce energy loss and keep the wear and seizure to a minimum, or, in a broader sense, to improve the friction characteristics. Resistance to deterioration and prevention of rust development on metals are demanded as secondary functions. The time during which lubricating oil retains its ability to prevent any possible damage to a body in motion should be considered as its lifetime. Many functions that are provided by base oil alone are insufficient; therefore, special additives are dissolved in them. The additives for lubricating oils are of many types, and their functions are diverse and many. Those additives that are used with the purpose of improving friction characteristics are generally called oiliness improvers or friction modifiers. In this study, the protective additive's layers formed on rubbed surfaces of pins, plates and discs were investigated using pin‐on‐disc and reciprocating pin‐on‐plate test rigs. Wear tracks were examined using optical and electron microscopy with X‐ray diffraction analysis.

Details

Industrial Lubrication and Tribology, vol. 56 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 31 May 2022

Feiming Wang, Xing Gao, Shuliang Zang and Shuang Yue

The purpose of this paper is to investigate the tribological properties, antiwear mechanism and anticorrosion properties of two novel halogen-free borate ionic liquids (ILs) in…

Abstract

Purpose

The purpose of this paper is to investigate the tribological properties, antiwear mechanism and anticorrosion properties of two novel halogen-free borate ionic liquids (ILs) in 500 N base oil.

Design/methodology/approach

Different qualities of borate ILs were added to 500 N, and their tribological properties were tested on a four-ball machine. The tribological properties of the additives were evaluated by measuring the wear scar diameter (WSD) and average coefficient of friction. The antiwear and antifriction mechanism of ILs was analyzed by energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS).

Findings

The corrosion degrees of the two borate ILs 1-butyl-3-octyl-imidazole bis(mandelato)-borate ([OBIM][BMB]) and 1-butyl-3-(3-methoxypropyl)-imidazole bis(mandelato)-borate ([MPBIM][BMB]) are 1b and 1a, respectively, suggesting that they both possess significant corrosion resistance and can effectively protect the steel surface. When the concentration of [OBIM][BMB] and [MPBIM][BMB] is 2.5 Wt.%, the friction coefficient of 500 N is reduced by 37.3% and 26.2%, respectively. According to the analysis of the thermo gravimetric analyzer curves, [OBIM][BMB] and [MPBIM][BMB] decomposed at 369.7°C and 374.3°C, respectively, indicate that two additives both can be applied in higher temperature condition. The results of XPS and scanning electron microscope (SEM) reveal that [OBIM][BMB] and [MPBIM][BMB] both can react with the steel surface, thereby forming chemical films composed of iron oxide, B2O3 and organic N-containing compounds.

Originality/value

Two new environmentally friendly borate ILs were synthesized and their tribological properties in 500 N base oil were investigated for the first time.

Details

Industrial Lubrication and Tribology, vol. 74 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 March 2023

Runling Peng, Jinyue Liu, Wei Wang, Peng Wang, Shijiao Liu, Haonan Zhai, Leyang Dai and Junde Guo

This study aims to investigate the synergistic friction reduction and antiwear effects of lyophilized graphene loading nano-copper (RGO/Cu) as lubricating oil additives, compared…

72

Abstract

Purpose

This study aims to investigate the synergistic friction reduction and antiwear effects of lyophilized graphene loading nano-copper (RGO/Cu) as lubricating oil additives, compared with graphene.

Design/methodology/approach

The friction performance of freeze-drying graphene (RGO) and RGO/Cu particles was investigated at different addition concentrations and under different conditions.

Findings

Graphene plays a synergistic friction reduction and antiwear effect because of its large specific surface area, surface folds and loading capacity on the nanoparticles. The results showed that the average friction coefficients of RGO and RGO/Cu particles were 22.9% and 6.1% lower than that of base oil and RGO oil, respectively. In addition, the widths of wear scars were 62.3% and 55.3% lower than those of RGO/Cu particles, respectively.

Originality/value

The RGO single agent is suitable for medium-load and high-speed conditions, while the RGO/Cu particles can perform better in the conditions of heavy load and high speed.

Details

Industrial Lubrication and Tribology, vol. 75 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 March 2024

Yuchun Huang, Haishu Ma, Yubo Meng and Yazhou Mao

This paper aims to study the synergistic lubrication effects of Sn–Ag–Cu and MXene–Ti3C2 to improve the tribological properties of M50 bearing steel with microporous channels.

Abstract

Purpose

This paper aims to study the synergistic lubrication effects of Sn–Ag–Cu and MXene–Ti3C2 to improve the tribological properties of M50 bearing steel with microporous channels.

Design/methodology/approach

M50 matrix self-lubricating composites (MMSC) were designed and prepared by filling Sn–Ag–Cu and MXene–Ti3C2 in the microporous channels of M50 bearing steel. The tribology performance testing of as-prepared samples was executed with a multifunction tribometer. The optimum hole size and lubricant content, as well as self-lubricating mechanism of MMSC, were studied.

Findings

The tribological properties of MMSC are strongly dependent on the synergistic lubrication effect of MXene–Ti3C2 and Sn–Ag–Cu. When the hole size of microchannel is 1 mm and the content of MXene–Ti3C2 in mixed lubricant is 4 wt.%, MMSC shows the lowest friction coefficient and wear rate. The Sn–Ag–Cu and MXene–Ti3C2 are extruded from the microporous channels and spread to the friction interface, and a relatively complete lubricating film is formed at the friction interface. Meanwhile, the synergistic lubrication of Sn–Ag–Cu and MXene–Ti3C2 can improve the stability of the lubricating film, thus the excellent tribological property of MMSC is obtained.

Originality/value

The results help in deep understanding of the synergistic lubrication effects of Sn–Ag–Cu and MXene–Ti3C2 on the tribological properties of M50 bearing steel. This work also provides a useful reference for the tribological design of mechanical components by combining surface texture with solid lubrication.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0381/

Details

Industrial Lubrication and Tribology, vol. 76 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 August 2018

Hao-bo Zhang, Hui Chen, Xiao-ning Shi, Xiong Liu and Guo-jian Duan

The purpose of this paper is to study the influence of alkyl chain length and kind of anions of ionic liquids on the tribological properties with different materials as friction…

Abstract

Purpose

The purpose of this paper is to study the influence of alkyl chain length and kind of anions of ionic liquids on the tribological properties with different materials as friction pairs (steel-aluminum, steel-copper and steel-Si3N4 ceramic).

Design/methodology/approach

Tribological properties were evaluated by an optimol-SRV-IV reciprocation friction tester with a ball-on-block configuration at room temperature and high temperature, respectively. Friction-reducing and anti-wear properties of the ionic liquids for steel/aluminum, steel/copper and steel/ceramic contacts were evaluated on the ball-on-block reciprocating UMT-2MT tribometer. The morphologies of the worn surfaces were observed by a scanning electron microscope. The chemical states of several typical elements on the worn surfaces were examined by X-ray photoelectron spectroscopy.

Findings

Both the alkyl chain length and kind of anion influence the tribological properties of ionic liquids, especially for the length of alkyl chains. With the increase of alkyl chain length, the load carrying capacity of ionic liquids is improved at both room temperature and high temperature, and the friction reducing and antiwear behaviors are also significantly enhanced.

Research limitations/implications

The paper presents potentially useful and highly efficient lubricants.

Practical implications

Owing to their good friction-reducing and wear resistance properties, these ionic liquids are promising candidates for versatile applications.

Originality/value

This work might provide a promising research direction for design and application of ionic liquids as lubricants.

Details

Industrial Lubrication and Tribology, vol. 70 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 July 2021

Jiang Zhao, Zhengminqing Li, Hong Zhang and Rupeng Zhu

The purpose of this paper is to use a combination of numerical simulation and experiment to evaluate the performance of laser surface texturing (LST) in the field of gear…

429

Abstract

Purpose

The purpose of this paper is to use a combination of numerical simulation and experiment to evaluate the performance of laser surface texturing (LST) in the field of gear lubrication, and to more accurately predict the lubrication characteristics of different surfaces.

Design/methodology/approach

The method used in this paper is developed on the basis of the deterministic solution of the three-dimensional (3D) mixed elasto-hydrodynamic lubrication (EHL) model and the model parameters are corrected by friction test. The film pressure, film thickness and friction coefficient of different micro-textured tooth surfaces are predicted on the basis of accurate 3D mixed EHL models.

Findings

The results demonstrate that the micro-texture structure of the tooth surface can increase the local film thickness and enhance the lubricating performance of the tooth surface without drastically reducing the contact fatigue life. The stress distribution and friction characteristics of the tooth surface can be optimized by adjusting the micro-texture arrangement and the size of the micro-textures.

Originality/value

A new evaluation method using a 3D hybrid EHL model and friction test to predict the lubrication characteristics of LST is proposed, which can effectively improve the processing economy and save time.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2020-0423

Details

Industrial Lubrication and Tribology, vol. 73 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

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