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Article
Publication date: 9 June 2023

Yuming Liu, Yong Zhao, Qingyuan Lin, Sheng Liu, Ende Ge and Wei Wang

This paper aims to propose a framework for optimizing the pose in the assembly process of the non-ideal parts considering the manufacturing deviations and contact deformations…

Abstract

Purpose

This paper aims to propose a framework for optimizing the pose in the assembly process of the non-ideal parts considering the manufacturing deviations and contact deformations. Furthermore, the accuracy of the method would be verified by comparing it with the other conventional methods for calculating the optimal assembly pose.

Design/methodology/approach

First, the surface morphology of the parts with manufacturing deviations would be modeled to obtain the skin model shapes that can characterize the specific geometric features of the part. The model can provide the basis for the subsequent contact deformation analysis. Second, the simulated non-nominal components are discretized into point cloud data, and the spatial position of the feature points is corrected. Furthermore, the evaluation index to measure the assembly quality has been established, which integrates the contact deformations and the spatial relationship of the non-nominal parts’ key feature points. Third, the improved particle swarm optimization (PSO) algorithm combined with the finite element method is applied to the process of solving the optimal pose of the assembly, and further deformation calculations are conducted based on interference detection. Finally, the feasibility of the optimal pose prediction method is verified by a case.

Findings

The proposed method has been well suited to solve the problem of the assembly process for the non-ideal parts with complex geometric deviations. It can obtain the reasonable assembly optimal pose considering the constraints of the surface morphological features and contact deformations. This paper has verified the effectiveness of the method with an example of the shaft-hole assembly.

Research limitations/implications

The method proposed in this paper has been well suited to the problem of the assembly process for the non-ideal parts with complex geometric deviations. It can obtain the reasonable assembly optimal pose considering the constraints of the surface morphological features and contact deformations. This paper has verified the method with an example of the shaft-hole assembly.

Originality/value

The different surface morphology influenced by manufacturing deviations will lead to the various contact behaviors of the mating surfaces. The assembly problem for the components with complex geometry is usually accompanied by deformation due to the loading during the contact process, which may further affect the accuracy of the assembly. Traditional approaches often use worst-case methods such as tolerance offsets to analyze and optimize the assembly pose. In this paper, it is able to characterize the specific parts in detail by introducing the skin model shapes represented with the point cloud data. The dynamic changes in the parts' contact during the fitting process are also considered. Using the PSO method that takes into account the contact deformations improve the accuracy by 60.7% over the original method that uses geometric alignment alone. Moreover, it can optimize the range control of the contact to the maximum extent to prevent excessive deformations.

Details

Robotic Intelligence and Automation, vol. 43 no. 3
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 25 December 2023

Guodong Sa, Haodong Bai, Zhenyu Liu, Xiaojian Liu and Jianrong Tan

The assembly simulation in tolerance analysis is one of the most important steps for the tolerance design of mechanical products. However, most assembly simulation methods are…

120

Abstract

Purpose

The assembly simulation in tolerance analysis is one of the most important steps for the tolerance design of mechanical products. However, most assembly simulation methods are based on the rigid body assumption, and those assembly simulation methods considering deformation have a poor efficiency. This paper aims to propose a novel efficient and precise tolerance analysis method based on stable contact to improve the efficiency and reliability of assembly deformation simulation.

Design/methodology/approach

The proposed method comprehensively considers the initial rigid assembly state, the assembly deformation and the stability examination of assembly simulation to improve the reliability of tolerance analysis results. The assembly deformation of mating surfaces was first calculated based on the boundary element method with optimal initial assembly state, then the stability of assembly simulation results was assessed by the density-based spatial clustering of applications with noise algorithm to improve the reliability of tolerance analysis. Finally, combining the small displacement torsor theory, the tolerance scheme was statistically analyzed based on sufficient samples.

Findings

A case study of a guide rail model demonstrated the efficiency and effectiveness of the proposed method.

Research limitations/implications

The present study only considered the form error when generating the skin model shape, and the waviness and the roughness of the matching surface were not considered.

Originality/value

To the best of the authors’ knowledge, the proposed method is original in the assembly simulation considering stable contact, which can effectively ensure the reliability of the assembly simulation while taking into account the computational efficiency.

Details

Robotic Intelligence and Automation, vol. 44 no. 1
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 28 July 2023

Amit Kumar, Abhipsa P. Dash, Atul Kumar Ray, Priyabrata Sethy and Idamakanti Kasireddy

This study aims to examine the flow of unsteady mixed convective hybrid nanofluid over a rotating sphere with heat generation/absorption. The hybrid nanofluid contains different…

Abstract

Purpose

This study aims to examine the flow of unsteady mixed convective hybrid nanofluid over a rotating sphere with heat generation/absorption. The hybrid nanofluid contains different shapes of nanoparticles (copper [Cu] and aluminium oxide [Al2O3]) in the base fluid (water [H2O]). The influence of different shapes (sphere, brick, cylinder, platelets and blades) of nanoparticle in water-based hybrid nanofluid is also investigated.

Design/methodology/approach

To analyse the nanomaterial, the flow model is established, and in doing so, the Prandtl’s boundary layer theory is incorporated into the present model. The bvp4c approach, i.e. finite difference method, is used to find the numerical solution of differential equations that is controlling the fluid flow. The effect of relevant flow parameters on nanofluid temperature and velocity profile is demonstrated in detailed explanations using graphs and bar charts, whereas numerical results for Nusselt number and the skin’s coefficient for various form parameters are presented in tabular form.

Findings

The rate of heat transfer is least for spherical-shaped nanoparticle because of its smoothness, symmetricity and isotropic behaviour. The rate of heat transfer is highest for blade-shaped nanoparticles as compared to other shapes (brick, cylindrical and platelet) of nanoparticles because the blade-shaped nanoparticles causes comparatively more turbulence flow in the nanofluid than other shapes of nanoparticle. Heat generation affects the temperature distribution and, hence, the particle deposition rate. The absorption of heat extracts heat and reduce the temperature across the rotating sphere. The heat generation/absorption parameter plays an important role in establishing and maintaining the temperature around the rotating sphere.

Research limitations/implications

The numerical study is valid with the exception of the fluctuation in density that results in the buoyancy force and the functional axisymmetric nanofluid transport has constant thermophysical characteristics. In addition, this investigation is also constrained by the assumptions that there is no viscosity dissipation, no surface slippage and no chemically activated species. The hybrid nanofluid Al2O3–Cu/H2O is an incompressible and diluted suspension. The single-phase hybrid nanofluid model is considered in which the relative velocity of water (H2O) and hybrid nanoparticles (Al2O3–Cu) is the same and they are in a state of thermal equilibrium.

Practical implications

Study on convective flow across a revolving sphere has its applications found in electrolysis management, polymer deposition, medication transfer, cooling of spinning machinery segments, spin-stabilized missiles and other industrial and technical applications.

Originality/value

The originality of the study is to investigate the effect of shape factor on the flow of electrically conducting hybrid nanofluid past a rotating sphere with heat generation/absorption and magnetic field. The results are validated and provide extremely positive balance with the recognised articles. The results of the study provide many appealing applications that merit further study of the problem.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 11
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 8 November 2023

Panagiotis Kordas, Konstantinos Fotopoulos, George Lampeas, Evangelos Karelas and Evgenios Louizos

Fuselage structures are subjected to combinations of axial, bending, shear and differential pressure loads. The validation of advanced metallic and composite fuselage designs…

Abstract

Purpose

Fuselage structures are subjected to combinations of axial, bending, shear and differential pressure loads. The validation of advanced metallic and composite fuselage designs against such loads is based on the full-scale testing of the fuselage barrel, which, however, is highly demanding from a time and cost viewpoint. This paper aims to assist in scaling-down the experimentation to the stiffened panel level which presents the opportunity to validate state-of-the-art designs at higher rates than previously attainable.

Design/methodology/approach

Development of a methodology to successfully design tests at the stiffened panel level and realize them using advanced, complex and adaptable test-rigs that are capable of introducing independently a set of distinct load types (e.g. internal overpressure, tension, shear) while applying appropriate boundary conditions at the edges of the stiffened panel.

Findings

A baseline test-rig configuration was developed after extensive parametric modelling studies at the stiffened panel level. The realization of the loading and boundary conditions on the test-rig was facilitated through innovative supporting and loading system set-ups.

Originality/value

The proposed test bench is novel and compared to the conventional counterparts more viable from an economic and manufacturing point of view. It leads to panel responses, which are as close as possible to those of the fuselage barrel in-flight and can be used for the execution of static or fatigue tests on metallic and thermoplastic curved integrally stiffened full-scale panels, representative of a business jet fuselage.

Details

Aircraft Engineering and Aerospace Technology, vol. 96 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 8 June 2021

Naga Swetha R, Vimal K. Shrivastava and K. Parvathi

The mortality rate due to skin cancers has been increasing over the past decades. Early detection and treatment of skin cancers can save lives. However, due to visual resemblance…

Abstract

Purpose

The mortality rate due to skin cancers has been increasing over the past decades. Early detection and treatment of skin cancers can save lives. However, due to visual resemblance of normal skin and lesion and blurred lesion borders, skin cancer diagnosis has become a challenging task even for skilled dermatologists. Hence, the purpose of this study is to present an image-based automatic approach for multiclass skin lesion classification and compare the performance of various models.

Design/methodology/approach

In this paper, the authors have presented a multiclass skin lesion classification approach based on transfer learning of deep convolutional neural network. The following pre-trained models have been used: VGG16, VGG19, ResNet50, ResNet101, ResNet152, Xception, MobileNet and compared their performances on skin cancer classification.

Findings

The experiments have been performed on HAM10000 dataset, which contains 10,015 dermoscopic images of seven skin lesion classes. The categorical accuracy of 83.69%, Top2 accuracy of 91.48% and Top3 accuracy of 96.19% has been obtained.

Originality/value

Early detection and treatment of skin cancer can save millions of lives. This work demonstrates that the transfer learning can be an effective way to classify skin cancer images, providing adequate performance with less computational complexity.

Details

International Journal of Intelligent Unmanned Systems, vol. 12 no. 2
Type: Research Article
ISSN: 2049-6427

Keywords

Article
Publication date: 8 March 2024

Wenqian Feng, Xinrong Li, Jiankun Wang, Jiaqi Wen and Hansen Li

This paper reviews the pros and cons of different parametric modeling methods, which can provide a theoretical reference for parametric reconstruction of 3D human body models for…

Abstract

Purpose

This paper reviews the pros and cons of different parametric modeling methods, which can provide a theoretical reference for parametric reconstruction of 3D human body models for virtual fitting.

Design/methodology/approach

In this study, we briefly analyze the mainstream datasets of models of the human body used in the area to provide a foundation for parametric methods of such reconstruction. We then analyze and compare parametric methods of reconstruction based on their use of the following forms of input data: point cloud data, image contours, sizes of features and points representing the joints. Finally, we summarize the advantages and problems of each method as well as the current challenges to the use of parametric modeling in virtual fitting and the opportunities provided by it.

Findings

Considering the aspects of integrity and accurate of representations of the shape and posture of the body, and the efficiency of the calculation of the requisite parameters, the reconstruction method of human body by integrating orthogonal image contour morphological features, multifeature size constraints and joint point positioning can better represent human body shape, posture and personalized feature size and has higher research value.

Originality/value

This article obtains a research thinking for reconstructing a 3D model for virtual fitting that is based on three kinds of data, which is helpful for establishing personalized and high-precision human body models.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 26 December 2023

Hamza Berrehal, Roshanak Karami, Saeed Dinarvand, Ioan Pop and Ali Chamkha

This paper aims to study numerically the flow, heat transfer, and entropy generation of aqueous copper oxide-silver hybrid nanofluid over a down-pointing rotating vertical cone…

Abstract

Purpose

This paper aims to study numerically the flow, heat transfer, and entropy generation of aqueous copper oxide-silver hybrid nanofluid over a down-pointing rotating vertical cone, with linear surface temperature (LST) and linear surface heat flux (LSHF), in the presence of a cross-magnetic field. In industrial applications, such as oil and gas plants, food industries, steel factories and nuclear packages, the real bodies may contain nonorthogonal walls and variable cross-section three-dimensional forms which this issue can clarify the importance of selective geometry in the present research.

Design/methodology/approach

The mass-based scheme is accomplished for the simulation, and the entropy generation and Bejan number will be analyzed in conjunction with the aforementioned model. It has been hypothesized that two types of boundary conditions (LST and LSHF) as well as five nanoparticle shapes (sphere, brick, cylinder, platelet and disk) present a collection of crucial results. The overseeing PDEs are changed over completely to the dimensionless ODEs, and these are solved by Runge–Kutta–Fehlberg approach combined with a shooting methodology for certain values of physical parameters.

Findings

Subsequent to the fantastic compromise of the computational outcomes with past reports, the outcomes are introduced to conduct the investigation of the hydrodynamics/thermal boundary layers, the skin friction and the Nusselt number, as well as entropy generation and Bejan number. A state of hybrid nanofluid, which exhibits a remarkable increase in heat transfer in comparison to the states of mono-nanofluid and regular fluid, has been found to have the highest Nusselt number; however, the skin friction values should always be taken into account and managed. The entropy generation improves with the mass of the second nanoparticle (silver), while the opposite pattern is exhibited for the Bejan number. Furthermore, the lowest value of entropy generation number belongs to the cylindrical shape of nanoparticles in the LST case. In final, a significant accomplishment of the current study is the accurate output of the mass-based scheme for an entropy analysis problem.

Originality/value

To the best of the authors’ knowledge, for the first time, in this study, a new development of natural convective flow of a hybrid nanofluid about the warmed (LST and LSHF) and down-pointing rotating vertical cone by the mass-based algorithm has been presented. The applied methodology considers the masses of base fluid (water) and nanoparticles (Ag and CuO) as an alternative to the first and second nanoparticles volume fraction. Indeed, the combination use of the Tiwari–Das nanofluid model and the mass-based hybridity algorithm for the entropy generation analysis can be the main novelty of this work.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 16 April 2024

Jinwei Zhao, Shuolei Feng, Xiaodong Cao and Haopei Zheng

This paper aims to concentrate on recent innovations in flexible wearable sensor technology tailored for monitoring vital signals within the contexts of wearable sensors and…

Abstract

Purpose

This paper aims to concentrate on recent innovations in flexible wearable sensor technology tailored for monitoring vital signals within the contexts of wearable sensors and systems developed specifically for monitoring health and fitness metrics.

Design/methodology/approach

In recent decades, wearable sensors for monitoring vital signals in sports and health have advanced greatly. Vital signals include electrocardiogram, electroencephalogram, electromyography, inertial data, body motions, cardiac rate and bodily fluids like blood and sweating, making them a good choice for sensing devices.

Findings

This report reviewed reputable journal articles on wearable sensors for vital signal monitoring, focusing on multimode and integrated multi-dimensional capabilities like structure, accuracy and nature of the devices, which may offer a more versatile and comprehensive solution.

Originality/value

The paper provides essential information on the present obstacles and challenges in this domain and provide a glimpse into the future directions of wearable sensors for the detection of these crucial signals. Importantly, it is evident that the integration of modern fabricating techniques, stretchable electronic devices, the Internet of Things and the application of artificial intelligence algorithms has significantly improved the capacity to efficiently monitor and leverage these signals for human health monitoring, including disease prediction.

Details

Sensor Review, vol. 44 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 21 January 2022

Mustafa S. Al-Khazraji, M. J. Jweeg and S. H. Bakhy

The purpose of this paper is to investigate the free vibration response of a laminated honeycomb sandwich panels (LHSP) for aerospace applications. Higher order shear deformation…

Abstract

Purpose

The purpose of this paper is to investigate the free vibration response of a laminated honeycomb sandwich panels (LHSP) for aerospace applications. Higher order shear deformation theory (HSDT) was simplified for the dynamic analysis of LHSP. Furthermore, the effects of honeycomb parameters on the value of natural frequency (NF) of vibration were explored.

Design/methodology/approach

This paper applies HSDT to the analysis of composite LHSP to derive four vibration differential equations of motion and solve it to find the NF of vibration. Two analytical models (Nayak and Meunier models) were selected from literature for comparison of the NF of vibration. In addition, a numerical model was built by using ABAQUS and the results were compared. Furthermore, parametric studies were conducted to explore the effect of honeycomb parameters on the value of the NF of vibration.

Findings

The present model is successful in simplifying HSDT for the analysis of LHSP. The first five natural frequencies of vibration were calculated analytically and numerically. In the parametric study, increasing core height or young’s modulus or changing laminate layup will increase the value of NF of vibration. Furthermore, increasing plate constraint (using clamped edge boundary condition) will increase the value of NF of vibrations.

Research limitations/implications

The current analysis is suitable for all-composite symmetric LHSP. However, for isotropic or non-symmetric materials, minor modifications might be adopted.

Originality/value

The application of simplified HSDT to the analysis of LHSP is one of the important values of this research. The other is the successful and complete dynamic analysis of all-composite LHSP.

Details

Journal of Engineering, Design and Technology , vol. 22 no. 2
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 31 August 2022

Mohamed Badr, Maged A. Youssef, Salah El-Fitiany and Ajitanshu Vedrtnam

Understanding the structural performance of external glass curtain walls (façades) during fire exposure is critical for the safety of the occupants as their failure can lead to…

Abstract

Purpose

Understanding the structural performance of external glass curtain walls (façades) during fire exposure is critical for the safety of the occupants as their failure can lead to fire spread throughout the entire building. This concern is magnified by the recent increase in fire incidents and wildfires. This paper presents the first simplified technique to model single-skin façades during fire exposure and then utilizes it to examine the structural behaviour of vertical, inclined and oversized façade panels.

Design/methodology/approach

The proposed technique is based on conducting simplified heat transfer calculations and then utilizing a widely used structural analysis software program to analyze the façade. Validation for the proposed technique with reference to available experimental and numerical studies by others is presented. A parametric study is then conducted to assess the structural performance of different glass façade systems during exposure to fire.

Findings

The proposed technique was found to provide accurate predictions of the structural performance of glass façades during fire exposure. The structural performance of inclined façade systems during fire exposure was found to be superior to vertical and oversized façade systems.

Originality/value

This research paper is the first to provide a simplified technique that can be utilized to model single-skin facades under fire. The presented technique along with the conducted parametric study will improve the understanding of the fire behaviour of single-skin glass facades, which will lead to safer applications.

1 – 10 of 690