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In the internal turning process, tool life and work piece quality are greatly influenced by the generation of heat in the cutting zone. During machining, cutting fluids are applied at the cutting zones to reduce heat generation and enhance tribological properties. However, in the boring process, cutting fluids cannot be applied at cutting zone properly, and wastage of cutting fluid is a threat to the ecology and personnel health. Hence, application of semisolid lubricant in the boring process is considered as an innovative technique for temperature reduction in cutting zone because of its eco-friendly system, which also has a higher ability of biodegradability. This paper aims to study the influence of semisolid lubricants comprising of grease,graphite, aluminium oxide in different composition applied at a tool–chip,tool–work interface using a semisolid lubricant applicator applied with varying pressure.

In the present study, the cutting performance during boring of AISI4340 steel is enhanced through the application of semisolid lubricant with different composition of grease, graphite and aluminium oxide applied at tool-work and tool-chip interface with varying pressure using semisolid lubricant applicator.

The results show that use of semisolid lubricant like grease, graphite and nano aluminium oxide at tool-chip interface with maximum pressure reduces cutting temperature, tool vibration, cutting force and surface roughness.

Reduce cutting temperature, tool vibration, cutting force and surface roughness.

Excessive sodium intake is associated with several diseases. Accordingly, several measures, including microparticulate salt, have been adopted to reduce the salt contents of food products. However, no studies have reported the effectiveness of microparticulate salt in semisolid and liquid products. Accordingly, the purpose of this paper is to evaluate the application of microparticulate salt to reduce sodium contents in semisolid products.

The optimal salt content to be added in butter was defined by the just-about-right-scale test. Butter samples were prepared using microparticulate salt to achieve 25, 50 and 75 per cent reductions in conventional salt concentrations. Multiple comparison tests were performed to evaluate sample taste.

The ideal concentration of conventional salt to be added to butter was 2.16 per cent. Discriminative tests showed that samples with 25 and 75 per cent salt reduction showed significant differences (p ⩽ 0.05) compared with butter prepared at the ideal salt content, whereas the sample with 50 per cent salt reduction had no significant difference (p > 0.05). Thus, microparticulate salt showed higher salting power than conventional salt. These results indicated the effectiveness of microparticulate salt in the preparation of semisolid products with sodium reduction.

More detailed studies about the reduced-sodium butter shelf life are necessary to verify the microparticulate salt application in the product preparation. Moreover, microparticulate salt application in semisolid and liquid products elaboration must be more investigated to better elucidate its practicability of reducing sodium content in these kinds of products. Therefore, researchers are encouraged to test the proposed propositions further.

Microparticulate salt has been successfully applied to reduce sodium in solid products, being added to the finished product surface. However, there are no studies that report its effectiveness in semisolid and liquid products, such as the butter, in which the salt is added during the product preparation. Thus, this research provides new scientific information to the food industry and research fields, to expand the knowledge of reduced-sodium products development using microparticulate salt with sensory quality.

No studies have evaluated the application of microparticulate salt for semisolid product preparation. Therefore, the findings will support the development of healthy products.

The purpose of this paper is to establish a technology that is suitable for the production of the 80,000 MTPY series of epoxy resins on an industrial scale.

This paper introduces the synthesis and processing of epoxy resins, including liquid epoxy resins (DGEBA) (E-51 and E-44), brominated bisphenol A-based epoxy resins (EX-23-80A), semisolid epoxy resins based on DGEBA (E-39D) and solid epoxy resins based on DGEBA (E-21). The study analyses the theoretical raw materials of epoxy resins per tonne, and lists an example of a distributed control system (DCS) to explain that the production process of 80,000 MTPY epoxy resins can be automated.

A two-step method was used to produce either E-51 or E-44 sequentially in the pre-reactor, the reactor, the recycling kettle, refining kettle (1), the refining kettle (2) and the desensitizing kettle or the falling-film evaporator. An advancement process was adopted to manufacture EX-23-80A, E-39D and E-21 using E-51 as a raw material in the predominating kettle and the mixing kettle, the adding kettle (1) and the adding kettle (2), separately. All the processes were controlled automatically by DCS to yield the products.

The results support the assertion that the technology developed by the authors ' company to produce 80,000 MTPY epoxy resins results in fewer side reactions and higher yield production.

Aluminium metal matrix composite (AMMC) is most popular in various industrial applications such as aerospace, automobile, marine, sports and many others. In common practice, silicon carbide, aluminum oxides, magnesium oxide, graphene and carbon nano tubes are the major reinforcing elements to prepare the AMMC. The purpose of this paper is to develop AMMCs reinforce with eggshell (ES) and rice husk ash (RHA).

Stir casting process is used for preparation of AMMC. From past few years, more emphasis is given to prepare the AMMCs using agro waste such as rice husk and/or ES as reinforcing materials. In this method, after the Al-matrix material is melted; it is stirred vigorously to form vortex at the surface of the melt, and the reinforcement material is then introduced at the side of the vortex. Stir casting process is a vortex and vigorous method to prepare the AMMCs. First, aluminum alloy (AA3105) is melted in the furnace when metal is in semisolid form. Reinforcement, i.e. ES and RHA are preheated at temperature 220°C and 260°C, respectively.

The result of AMMC shows that the tensile strength and hardness increased by using 22.41% and 45.5%, respectively, at 4.75 Wt.% each reinforcement, i.e. ES and RHA, and 1% Cr. The toughness and ductility of metal matrix composite (MMCs) have decreased up to 23.31% and 19.23% respectively by using 1% Cr, 4.75 wt. % ES and by 4.75 wt. % RHA of composite material.

In this work, Cr, waste ES and RHA have been used to develop green MMC to support the green revolution as promoted/suggested by United Nations, thus reducing the environmental pollution.

The following are the Definitions and Standards for Jams, Jellies, and the like, as laid down by the United States Department of Agriculture, that is to say the Federal Department, and in force at the present time in matters relating to inter‐state commerce. The Definitions and Standards have been closely followed by the various States in Union:—

Metalworking fluids can significantly increase the tool life in titanium cutting, however, full-scale cutting tests to determine the performance of metalworking fluid are expensive. The aim of this study is therefore to introduce a reliable and inexpensive alternative testing method.

A newly developed in-process tribometer allows emulating the sliding conditions of the chip formed in cutting as closely as possible. It uses a cutting action in front of a pin to eliminate the influence of the oxidation layer. To observe the wear pattern on the pin, adhering workpiece material is removed by selective etching. A high temperature oxidation test is used to study the wear mechanism.

The wear pattern on the pin correlates well with the wear pattern observed on cutting tools when using the same metalworking fluid while being much more cost-effective than a tool life test. The high temperature oxidation test reveals that cobalt leaching is causing notch wear.

The correlation between pin and tool wear is verified for the case of roughing turning of titanium with cemented carbide tools and two metalworking fluids.

The method is applicable in an industrial context, potentially replacing the currently used tribological analyzes.

Submitted in connection with the special issue “young tribologists – insights into the work of the new generation”.

Methods tailored to model the tool wear in titanium cutting are rare. For the first time, an in-process tribometer, which is especially suited for the analysis of titanium cutting, is used to assess the wear behavior. The design of the high temperature oxidation test is new.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2019-0311

The consolidation process and morphology evolution in ceramics-based additive manufacturing (AM) are still not well-understood. As a way to better understand the ceramic selective laser sintering (SLS), a dynamic three-dimensional computational model was developed to forecast thermal behavior of hydroxyapatite (HA) bioceramic.

AM has revolutionized automotive, biomedical and aerospace industries, among many others. AM provides design and geometric freedom, rapid product customization and manufacturing flexibility through its layer-by-layer technique. However, a very limited number of materials are printable because of rapid melting and solidification hysteresis. Melting-solidification dynamics in powder bed fusion are usually correlated with welding, often ignoring the intrinsic properties of the laser irradiation; unsurprisingly, the printable materials are mostly the well-known weldable materials.

The consolidation mechanism of HA was identified during its processing in a ceramic SLS device, then the effect of the laser energy density was studied to see how it affects the processing window. Premature sintering and sintering regimes were revealed and elaborated in detail. The full consolidation beyond sintering was also revealed along with its interaction to baseplate.

These findings provide important insight into the consolidation mechanism of HA ceramics, which will be the cornerstone for extending the range of materials in laser powder bed fusion of ceramics.