Search results
1 – 10 of over 1000Shipra Aggarwal and R.K. Pandey
The purpose of this paper is to conceive a new surface texture incorporating a tiny shape among the micro-pockets (with circular, rectangular, trapezoidal and triangular…
Abstract
Purpose
The purpose of this paper is to conceive a new surface texture incorporating a tiny shape among the micro-pockets (with circular, rectangular, trapezoidal and triangular cross-sections) and dimples (cylindrical, hemispherical and ellipsoidal) for exploring to enhance the maximum possible performance behaviors of sector shape pad thrust bearing.
Design/methodology/approach
Numerical simulation of hydrodynamically lubricated sector shape textured pad thrust bearing has been presented incorporating thermal and cavitation effects. The coupled solution of governing equations (Reynolds equation, film thickness expression, viscosity–temperature relation, energy equation and Laplace equation) has been achieved using finite difference method and Gauss–Seidel iterative scheme.
Findings
With new textured pads, higher load-carrying capacity and lower coefficient of friction are obtained in comparison to plain sector shape pad. Texture pattern comprising square cross-sectional pockets yields higher load-carrying capacity and lower coefficient of friction in comparison to other cross-sectional shapes (circular, trapezoidal and triangular) of pockets considered herein.
Originality/value
This study reports a new texture, which involves micro-pockets of square cross-sectional shapes to improve the performance behavior of sector shape pad thrust bearing. About 75 per cent increase in load carrying capacity and 42 per cent reduction in coefficient of friction have been achieved with pad having new texture in comparison to conventional pad.
Details
Keywords
The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’…
Abstract
The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’ of large clearance. Experiments involving flow visualization with very large clearance ratios of 0.05 to 0.3 show that the laminar regime gives way to cellular or ring vertices at the critical Reynolds number predicted by G. I. Taylor for concentric cylinders even in the presence of an axial flow and at a rather higher Reynolds number in the case of eccentric cylinders. The effect of the transition on the axial flow between the cylinders is small. The critical speed for transition as deduced by Taylor, is little affected by moderate axial flows and is increased by eccentricity. The effect of critical condition on the axial‐flow characteristics of the bearing system appears to be negligible, again for moderate axial flows. Assuming that the results can be extrapolated to clearances applicable to bearing operation, the main conclusion of this paper is that the breakdown of laminar flow, which is a practical possibility in very high‐speed bearings, is delayed by eccentric operation.
A.N. Sinha, K. Athre and S. Biswas
The treatment of Reynolds equation when the film thickness is unknown and the center of pressure is known, together with the energy and the bending equation, allows a realistic…
Abstract
The treatment of Reynolds equation when the film thickness is unknown and the center of pressure is known, together with the energy and the bending equation, allows a realistic simulation of the performance of large thrust bearing. In a spring‐supported thrust‐pad bearing the distortion caused by the generated pressure thermal gradient yields a surface profile of opposite shapes. The thermoelastic analysis performed here makes it possible to determine the resultant film shape of the thrust pad.
Details
Keywords
Xiuwei Li, XingYang Li, Guokun Zhang, Yu Wang, Qinglei Liu and Qiang Li
The purpose of this paper is to investigate the effects of different surface structures, dimensional parameters and cavitation models on the lubrication characteristics of…
Abstract
Purpose
The purpose of this paper is to investigate the effects of different surface structures, dimensional parameters and cavitation models on the lubrication characteristics of water-lubricated journal bearings.
Design/methodology/approach
In this paper, the coupling iteration method of ANSYS and MATLAB is established to calculate the journal orbits of water-lubricated bearing, and the differences between the journal orbits of the smoothed and the textured water-lubricated bearings are compared and analyzed, and the effects of different bearing materials, L/D ratios and clearance ratios on the lubrication performance of water-lubricated bearings are investigated. The effects of different cavitation models on the static equilibrium position and whirling trajectory of water-lubricated bearings are compared.
Findings
The results show that when the surface texture is distributed in the upper bearing or the bearing elastic modulus decreases, the bearing stability increases. Considering shear cavitation and noncondensing gas, the rotor journal orbits amplitude decreases at high speed with low clearance ratio. A water film test rig for water-lubricated bearings is built to measure the full-circle water film pressure of water-lubricated journal bearings, and the experimental results are compared with the simulation results, which are in good agreement.
Originality/value
The findings provide a theoretical basis for optimizing the structure of water-lubricated bearings.
Details
Keywords
Claudio J.C. Blanco, Alvaro T. Prata and Francisco C.L. Pessoa
The purpose of this paper is to analyze journal thrust bearings geometries, used in household refrigerators, using a modified version of the Reynolds equation which includes the…
Abstract
Purpose
The purpose of this paper is to analyze journal thrust bearings geometries, used in household refrigerators, using a modified version of the Reynolds equation which includes the inertial terms.
Design/methodology/approach
The Reynolds equation was solved through the finite volume method, thus providing the pressure field in the lubricant film and, consequently, the load and the power used by the bearing. Such parameters depend on bearing geometry, which was optimized through the method of Lagrange multipliers, to support a given load and use the lowest power possible. The optimized geometries included the Rayleigh pad with 4, 8 and 16 steps, and a milled geometry with 4 steps.
Findings
For the Rayleigh pad, the number of steps was varied and a decrease in the power consumed with the increase in the number of steps was observed. The milled pad performance was better than that Rayleigh pad with 4 steps and comparable to the pad with 8 steps.
Originality/value
The manufacture of pads, with a high number of steps, is complicated and, then, a milled pad with 4 steps was proposed in this paper. The use of milled pads is a technological innovation worthy of a more thorough investigation, considering its facility of manufacture when compared to the Rayleigh pad.
Details
Keywords
Jun-peng Shao, Guang-dong Liu and Xiaodong Yu
This paper aims to improve the bearing capacity of hydrostatic thrust bearing under working conditions of high speed and heavy load; a new wedge-shaped structure opened on an edge…
Abstract
Purpose
This paper aims to improve the bearing capacity of hydrostatic thrust bearing under working conditions of high speed and heavy load; a new wedge-shaped structure opened on an edge of oil seal is put forward, the loss and insufficiency for hydrostatic bearing capacity are made up by using dynamic pressure, and then, hydrostatic hydrodynamic lubrication is realized.
Design/methodology/approach
Oil film three-dimensional models of unidirectional and bi-directional hydrostatic hydrodynamic oil pad are established by using UG. The oil film pressure fields of two kinds of oil pad are simulated by using ANSYS ICEM CFD and ANSYS CFX; the pressure fields distribution characteristics are obtained, and the effects of workbench rotary speed and bearing weight on pressure field are analyzed. Also, the experimental verification is made.
Findings
The results demonstrate that with an increase in workbench rotary speed, the oil film pressure of two kinds of hybrid oil pad increases gradually, and the maximum pressure of the bi-directional one accounts for 95 per cent of the unidirectional one when the load is constant. With an increase in load, the oil film pressure of two kinds of hybrid oil pad increases gradually, the difference between them is 9.4 per cent under the condition of load of 25 t when the rotary speed is constant.
Originality/value
The paper can provide theoretical basis for a structure design of hybrid thrust bearing under different rotary speed and load conditions, and compensate the shortage of static pressure-bearing capacity by using dynamic pressure, improve the stability of vertical CNC machining equipment.
Details
Keywords
Xibing Li, Tian Cheng, Ming Li, Mingjian Li, Ruren Wu and Yingsi Wan
The purpose of this study with the rapid development of the heavy/large mechanical equipment, the heavy computer numerical control (CNC) vertical lathe has become the ideal…
Abstract
Purpose
The purpose of this study with the rapid development of the heavy/large mechanical equipment, the heavy computer numerical control (CNC) vertical lathe has become the ideal processing equipment for the parts of those mechanical equipments. The main factor which affects the machining quality and efficiency of heavy CNC vertical lathe is the mechanical properties of the hydrostatic thrust bearing.
Design/methodology/approach
This paper did the research based on the large size sector oil pad’s lubrication performance of the hydrostatic thrust bearing in the heavy/large equipments, establishing the lubrication performance distribution mathematical model of the velocity field, flow field, pressure field and so on, analyzing the bearing behavior of the large size sector oil pad.
Findings
The results show that the oil flow generated by the plate relative motion will be greater than that generated by the pressure difference in area B, with the rotational speed’s increasing of the hydrostatic thrust bearing, and the direction is opposite. The oil flow generated by the centrifugal force will be greater than that generated by the pressure difference in area C, with the rotational speed’s increasing of the hydrostatic thrust bearing, and the direction is opposite. When the rotational speed of the hydrostatic thrust bearing is too high, the friction heat will be not easy to be sent out. The bearing rotating speed should be lower than the comparatively smaller one of ω1 and ω2, which can help avoid the rise of too high temperature.
Originality/value
The research provides powerful theoretical foundation for practical application of the large size sector oil pad hydrostatic thrust bearing, its structure design and operating reliability, realizing the lubrication performance prediction of the large size hydrostatic thrust bearing.
Details
Keywords
Shun Wang, Qingchang Tan and Zunquan Kou
The purpose of this paper was to construct lubrication model closer to the fact of thrust bearings and to calculate the bearings characteristics of lubrication for understanding…
Abstract
Purpose
The purpose of this paper was to construct lubrication model closer to the fact of thrust bearings and to calculate the bearings characteristics of lubrication for understanding how structures influence bearings performances and, importantly, what can be the most beneficial. Large-scale composite thrust bearings with Polytetrafluoroethylene (PTFE)-faced sector pad backed by steel base are used increasingly in equipment. But there are plenty of puzzled problems in design and application.
Design/methodology/approach
The authors established a 3D thermal elastohydrodynamic lubrication (TEHL) model. Oil film was formulated by Reynolds equation for pressure, and by energy equation for temperature varying through oil film thickness. Meanwhile, pad temperature was formulated by solid heat transfer equation. Elastic and thermal deformations of pad surface were calculated. Viscosity and density of oil were valued separately under different pressure and temperature. Load balance was considered as well as overturning moment balance. Finite difference method was applied to discrete these equations.
Findings
PTFE layer and steel base have either helpful or detrimental impact on contact strength and full film lubrication of thrust bearing depending on their relationship in thickness. Temperature lag between middle layer of steel base and pad surface depends on PTFE layer, but not on the steel base. PTFE layer thickness should be considered when alarming threshold value of the bearings temperature is chosen.
Originality/value
Three-dimensional TEHL model of large-scale composite thrust bearings was established, which included more factors close to the actual. Conclusions were drawn. These proposals are helpful to design the bearings.
Details
Keywords
Liming Zhai, Yongyao Luo, Xin Liu, Funan Chen, Yexiang Xiao and Zhengwei Wang
The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.
Abstract
Purpose
The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.
Design/methodology/approach
This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a tilting pad thrust bearing for several typical operating conditions. The influences of the rotational speed, the thrust load and the oil supply temperature on the lubrication characteristics were analyzed.
Findings
The three-dimensional (3D) film model clearly shows that there is no pressure gradient but large temperature gradients across the film thickness. The wall heat transfer coefficients on the pad surfaces distribute in a very complex way and change within a large range. The rotational speed, the thrust load and the oil supply temperature have great but different influences on the lubrication characteristics.
Originality/value
This paper has preliminarily revealed the lubrication mechanism of the tilting-pad thrust bearings. The 3D FSI method is suggested to evaluate the thermal-elastic-hydrodynamic deformations of thrust bearings instead of the conventional method which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation. Using FSI method, the heat transfer coefficients on the pad surfaces can be evaluated better.
Details
Keywords
Liming Zhai, Zhengwei Wang, Yongyao Luo and Zhongjie Li
The purpose of this paper is to analyze lubrication characteristics of a bidirectional thrust bearing in a pumped storage, considering the effect of the thermal elastic…
Abstract
Purpose
The purpose of this paper is to analyze lubrication characteristics of a bidirectional thrust bearing in a pumped storage, considering the effect of the thermal elastic deformation of the pad and collar.
Design/methodology/approach
This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a bidirectional thrust bearing for several typical operating conditions. The influences of the operating conditions and the thrust load on the lubrication characteristics were analyzed. Then, various pivot eccentricities were investigated to analyze the effects of the pivot position.
Findings
It is found that the effect of the radial tilt angle of the collar runner on the oil film is compensated for by the radial tilt of the pad. The central pivot support system is the main factor limiting the loads of bidirectional thrust bearings.
Originality/value
This paper has preliminarily revealed the lubrication mechanism of bidirectional tilting-pad thrust bearings. A three-dimensional FSI method is suggested to evaluate the thermal–elastic–hydrodynamic deformations of thrust bearings instead of the conventional method, which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation.
Details