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1 – 10 of 469Pengju Li, Yongsheng Zhu, Youyun Zhang and Pengfei Yue
– This paper aims to present the theoretical and experimental investigation of the temperature of high speed and heavy haul tilting pad journal bearing.
Abstract
Purpose
This paper aims to present the theoretical and experimental investigation of the temperature of high speed and heavy haul tilting pad journal bearing.
Design/methodology/approach
The bearing is 152.15 mm in diameter with three slenderness ratios (L/D) and three clearance ratios. The equations that govern the flow and energy transport are solved by the finite difference method, and the experimental tests are conducted in a test rig of high speed and heavy haul tilting pad journal bearing. The shaft speed ranges from 3,000 to 16,500 r/min (the highest linear-velocity equals 131.4 m/s), and the three static loads are 10, 20 and 30 KN.
Findings
The comparisons between numerical results and experimental results show better correlations. It is shown in the theoretical and experimental results that the temperature increases with static load and shaft speed and decreases with clearance ratio and L/D.
Originality/value
The theoretical models presented in this paper can be used to predict the temperature of tilting pad journal bearing when the shaft’s linear velocity is up to 130 m/s.
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Runlin Chen, Jianlei Wang, XiaoYang Yuan, Longlong Li and Yahui Cui
To meet the high stiffness requirement of bearings used in high-precision spindles, this paper aims to propose a novel kind of bearing composited by hydrostatic cavities and…
Abstract
Purpose
To meet the high stiffness requirement of bearings used in high-precision spindles, this paper aims to propose a novel kind of bearing composited by hydrostatic cavities and tilting pads with preload.
Design/methodology/approach
Cavities are cut on the oil seal surface of a hybrid bearing, in which the tilting pads are set up. The load of the bearing is carried by the hydrostatic cavities and tilting pads. The structural features of this compound bearing and the controlling variables of the main stiffness coefficient are presented. Two basic design principles are proposed on the basis of equal machining clearance (EMC) and equal installation clearance (EIC).
Findings
The theoretical analysis indicates that the stiffness of compound bearings under the EMC condition increases to infinity monotonously when the preload coefficient of the tilting pad tends to 1, while the stiffness under the EIC condition has a peak value. Therefore, a synthetic design principle is proposed by synthetically using the above-mentioned two principles. The applicable range of the three principles is discussed through an example.
Originality/value
The study about technological combination of hydrostatic cavity and tilting pad in this paper can provide suggestions for the design of a high-stiffness bearing in a precision spindle.
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Girish Hariharan and Raghuvir Pai
This study aims to investigate the performance characteristics of an externally adjustable bearing with multiple pads in steady state conditions. The proposed adjustable bearing…
Abstract
Purpose
This study aims to investigate the performance characteristics of an externally adjustable bearing with multiple pads in steady state conditions. The proposed adjustable bearing geometry can effectively control the hydrodynamic operation in bearing clearances by adjusting the pads in radial and tilt directions. These pad adjustments have a significant role in improving the bearing characteristics such as load capacity, attitude angle, side leakage, friction variable and Sommerfeld number, which will be analysed in this paper.
Design/methodology/approach
The adjustable bearing is designed with circumferentially spaced four bearing pads subjected to similar radial and tilt adjustments. Tilt angles are applied along the leading edges of bearing pads. A modified film thickness equation is used to incorporate the pad adjustments and accurately predict the variation in film profile. Finite difference approximation is adopted to solve the Reynolds equation and discretize the fluid film domain.
Findings
For negative radial and tilt adjustments, higher hydrodynamic pressures are generated in bearing clearances, which increases the bearing load capacity at different eccentricity ratios. From comparative analysis for different pad adjustments, superior bearing performance is observed for bearing pads under negative radial and negative tilt adjustments.
Originality/value
This research presents a detailed theoretical approach to analyse the performance capability of a four pad adjustable bearing geometry, which is not available in literatures. Improved bearing performances with negative pad adjustments can attract bearing designers to implement the proposed adjustability-bearing concept in rotating machineries.
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Ouyang Wu, Yuan Xiaoyang and Jia Qian
– The purpose of this paper is to analyze the problems of tilting-pad thrust bearing static instability and lubrication performance under static bistability.
Abstract
Purpose
The purpose of this paper is to analyze the problems of tilting-pad thrust bearing static instability and lubrication performance under static bistability.
Design/methodology/approach
The static equilibrium state of tilting-pad thrust bearing is analyzed, and key parameters are extracted from the general lubrication model. Then, a distribution area of bearing static equilibrium points is achieved by solving the model. The area is divided into three sub-areas which represent monostabillity, bistability and instability, and an unstable boundary of the area is discovered. By these findings, a reversible lubrication failure phenomenon is explained. A calculation method is proposed to obtain bearing lubrication performance under the bistability.
Findings
The variation of working conditions can lead to migration of unstable boundary and static instability. After resuming the working conditions, unstable boundary will resume in situ, and the bearing will operate steadily again. Moreover, there is a big difference between the two groups of lubrication performance solutions under the bistability.
Practical implications
The static stability acceptance test of tilting-pad thrust bearing should be implemented under start–stop, accidental excitation and other conditions before service to prevent such lubrication failure phenomenon. Moreover, fulcrum position of the bearing pad should be kept away from the bistable area.
Originality/value
This paper has preliminarily revealed a static instability mechanism of tilting-pad thrust bearing, analyzed bistability lubrication performance and proposed some suggestions to improve the bearing stability.
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Aibin Zhu, Hongling Wu, Yulei Yang and Shengli He
Because of the various geometric descriptions of different bearing types, performance calculation of journal bearing is complicated, and is difficult in traditional model. This…
Abstract
Purpose
Because of the various geometric descriptions of different bearing types, performance calculation of journal bearing is complicated, and is difficult in traditional model. This paper aims to simplify the calculation of the journal bearing performance, and to reduce the workload.
Design/methodology/approach
On the basis of previous research, a general performance calculation model of journal bearing is proposed in this paper. Eccentricity ratio and attitude angle of axis to each pad are calculated by coordinates of spindle center and each pad center by establishing the unified coordinate system. The surface deformation of journal bearing is taken into consideration, and a correction value is added to the dimensionless oil film thickness.
Findings
The performance calculation results of various fix-pad and tilting-pad journal bearings match the results of the existing references very well, revealing the validity of the model. The general model can greatly reduce programming workload, and increase adaptability to different bearings.
Originality/value
Geometric descriptions of both fix-pad and tilting-pad journal bearings are unified in this model, which can be applied to both standard and non-standard journal bearings with different preload ratios. In addition, due to the unification of different bearings types, this model is more conducive to performance comparison among different bearing types, and promotes the development of new structural forms for journal bearings.
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Peiji Yang, Qi Yuan and Runlin Chen
The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.
Abstract
Purpose
The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.
Design/methodology/approach
Taking a tilting-pad bearing under high temperature of inlet oil in a natural gas compressor as an example, the experimental system was developed for the tilting-pad bearing applied in a real machine, and the experiment was performed. The bearing lubricating properties under different high temperatures of inlet oil were obtained, including oil film thickness on the pivot, temperature rise and the shaft vibration values at the bearing positions.
Findings
The experimental results showed that the vibration, the oil film thickness on the pivot and the pad temperature were not sensitive to the change in temperature of the inlet oil, but vibrations were observed under the specific speed. At the same speed, when oil temperature changed by 1°C, the bearing temperature rise did not exceed 0.2°C and change in oil film thickness on the pivot was 1 µm. The test results of the actual unit are in good agreement with the experimental results.
Originality/value
The vibration measurement scheme was presented, and an indirect measurement method of fulcrum thickness was proposed. The practicability of the measurement method and the accuracy of test results were verified by the comparison of the test results of the shaft vibration, the bearing pad temperature, the fulcrum oil film thickness and the theoretical calculation results. This study will provide an important reference for designing a tilting-pad bearing with high-temperature inlet oil.
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Abstract
Purpose
The purpose of this study is to present a numerical model for scratched tilting-pad bearings (STPBs) with nonuniform grids. In addition, the model is used to reveal the effects of the structural parameters of bearings on the dynamic characteristics of STPBs under impact loading.
Design/methodology/approach
By combining the Reynolds equation, the flow balance equation and the assumption of adiabatic bearings and shafts, a thermo-hydrodynamic model with nonuniform grids of scratched journal bearings was built. Describing the motion of the shaft using the Euler method and introducing the pad-tilting-angle modification equation, a dynamic model of STPBs was established.
Findings
The occurrence of scratches in tilting-pad bearings yields great sensitivity to impact loading. Less width-to-diameter ratio and larger clearance ratio reduce the minimum film thickness and enlarge the maximum film pressure, which may lead to bearing collision or abrasion. Moreover, STPBs with larger clearance ratios take longer to recover from impact loading.
Originality/value
This work is original and a valuable reference for the analysis of the dynamic characteristics of STPBs. The effects of other factors on the dynamic characteristics of STPBs can be further investigated based on this model.
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The purpose of this paper is to theoretically analyze an innovative form of variable bearing configuration having four pads with unique adjustability principle operated under…
Abstract
Purpose
The purpose of this paper is to theoretically analyze an innovative form of variable bearing configuration having four pads with unique adjustability principle operated under journal misaligned conditions. The parameters such as load positions, degrees of misalignment (DM) and pad adjustment configurations influencing the steady-state performance of the four-pad adjustable bearing are detailed in this paper.
Design/methodology/approach
The proposed adjustable pad geometry possesses the ability to undergo radial and tilt motions in both inward and outward directions. Analysis is carried out by considering journal misalignment in vertical and horizontal planes with bearing modelled for load-on-pad and load-between-pad configurations. The film thickness equation derived to incorporate the radial and tilt adjustment parameters is further modified to accommodate the different load orientations and misaligned journal conditions. The pressure field equation is solved by applying finite-difference technique combined with Gauss Siedel iterative method.
Findings
At higher DM, peak pressures generated in the minimum film thickness region near the pad ends highly influences the bearing load carrying capacity. Results indicated that the adjustable four-pad bearing geometry is highly efficient in withstanding the journal misalignment by radially displacing and tilting the four pads in negative directions.
Originality/value
For bearing designers, this research highlights the importance of considering the misalignment factor during the design stages of an adjustable journal bearing. The proposed adjustability concept is proven to be effective enough to improve the bearing performance and, in turn, withstand the journal misalignment.
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Xizhi Ma and Miaomiao Li
Large scale is a trend of the ball mill, so the loads on their bearings become very large, bearing operating conditions turn into more severe. The moment of inertia to their pivot…
Abstract
Purpose
Large scale is a trend of the ball mill, so the loads on their bearings become very large, bearing operating conditions turn into more severe. The moment of inertia to their pivot of the pad increase significantly, so it leads to the difficult of the pad attitude adjustment and makes the pad tilting angles time response slow, the key factor to effects attitude adjustment is the oil film moment to the pad pivot at unbalance position. the oil film moment and its effect factors must be studied in the design of the bearing used in ball mill.
Design/methodology/approach
Models about the lubrication of multi-pocket pivoted pad hydrostatic bearing is established, the complicated relationship of the oil flow rate between the oil pockets are taken into account. Finite differential method is used to solv the model, and theroy of finite element method is use to calculate the oil flow rate out of the pocket edges. Newton’s methods are used to determine the pressure of pockets.The pad tilting moment to its pivot is numerically analyzed.
Findings
The tilting moment to its pivot is set as an indicator of the ability for a pad to adjust its attitude. The effects of the diameter of throttling capillary and the pocket area on the attitude adjusting capacity is studied. Relations between the attitude adjustment capacity for a pad and there effects factors are presented.
Practical implications
The methods and results have the special reference to the design and operation of multiple pockets tilted pad hydrostatic journal bearing.
Originality/value
Methods to studied the pad attitude adjustment are given in the article for the multi-pocket pivot pad hydrostatic beairng.The influence factors on pad attitude adjusting capacity are discussed for a this specail kind hydrostatic bearing, the how the factors influence the pad tilting angle adjustment are presented.
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The purpose of this paper is to implement an optimization approach for the tilting‐pad journal bearing using the genetic algorithm (GA), and compare the results with the method of…
Abstract
Purpose
The purpose of this paper is to implement an optimization approach for the tilting‐pad journal bearing using the genetic algorithm (GA), and compare the results with the method of feasible design (MFD).
Design/methodology/approach
The optimum design of a five‐pad tilting‐pad bearing is studied for the optimal performance, considering system minimum power loss along with design criteria such as: fluid film thickness, film temperature, and film pressure with respect to design variables consisting of pad axial length to journal diameter ratio, pad arc length, bearing radial clearance, pad offset factor, and pad preload factor.
Findings
The algorithms are repeated until no search direction can be found that will improve objective function without violating the constraints. Thus, the algorithms are performed for complete search to get the best possible solution of the design. The comparison mainly focuses on the empirical solutions. The GA obtained reasonably good results for the objective function and comparable to the MFD.
Originality/value
The availability of the GA is certainly of value because it allows the exploration of many different configurations of design variables and therefore also contributes to the better knowledge of the rotor‐bearing system behavior in general.
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