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1 – 10 of over 9000Riaz Ahmad Mufti, Rehan Zahid, Farrukh Qureshi and Jawad Aslam
The purpose of this paper is to understand the effect of engine operating conditions and lubricant friction modifier on direct acting tappet rotation. In this research work, novel…
Abstract
Purpose
The purpose of this paper is to understand the effect of engine operating conditions and lubricant friction modifier on direct acting tappet rotation. In this research work, novel method of measuring engine tappet rotation speed has been developed. The technique is so novel. It allows the measurement on real production engine with no modification to the engine tappet bore. Also, In this paper, the effect of engine operating conditions and the effectiveness of friction modifier on tappet rotation is reported.
Design/methodology/approach
For the very first time, for the purpose of measuring follower rotation in a real production engine, a 4 × 6 mm2 electronic chip called Gradiometer is mounted outside the tappet housing, allowing the monitoring of tappet rotation speed without the need to machine a hole in the tappet bore. This novel technique is adopted on Mercedes Benz OM464 engine to study the effect of engine conditions and lubricant chemistry on tappet performance.
Findings
The main outcome of this research work is the development of novel method of measuring tappet rotation. Also, during the experiments, it was revealed that although friction modifiers help in reducing friction at the cam/tappet interface, they can also adversely affect the tappet rotation speed.
Originality/value
The novel technique developed in the research work is one of the most cost effective and simple to use. Researches can adopt the technique to study the tribological performance of direct acting tappet on real production engine. Researches acknowledge the effectiveness of friction modifiers in valve train but its effect on rotation which plays a key role in the component durability has not been the focus of most of the researches mainly due to lack of effective techniques.
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Gonca Balci Kilic, Murat Demir and Musa Kilic
The purpose of this paper is to analyse dynamic drape behaviours of 100% wool woven suiting fabrics considering real-time usage.
Abstract
Purpose
The purpose of this paper is to analyse dynamic drape behaviours of 100% wool woven suiting fabrics considering real-time usage.
Design/methodology/approach
Dynamic drape coefficients of 100% wool woven fabrics were measured at different rotation speeds (25, 75, 125 and 175 rpm) with a commercially used fabric drape tester which works on image processing principle. Average daily walking speed of male and female volunteers was determined and the closest rotation speed was selected to calculate dynamic drape coefficient at walking (DDCw). Besides, bending rigidity and shear deformation properties, which are known to be related to the static drape behaviours of the fabrics, were also measured and the relationships between these parameters and DDCw were examined.
Findings
As a result of the experimental study, it was found that dynamic drape coefficients become greater, which means the fabrics take flatter position, with the increase of the rotation speed. In addition, it was also seen that parameters known to be related to static drape behaviours such as unit weight and bending stiffness have less effect on the dynamic drapes of fabrics. For the estimation of dynamic drape behaviour of fabrics, parameters such as static perimeter, dynamic perimeter, etc. are found more significant.
Originality/value
To date, although studies about dynamic drape behaviours of the fabrics claimed that dynamic drape gives more realistic results for in wearer experience, few of them focused on the rotation speed of dynamic drape tester for real-time usage. As dynamic drape behaviours of fabrics may differ for different rotation speed, determining appropriate speed in accordance with real-time usage gives more realistic results.
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Song Weiwei, Xiaojing Xu, Dunwen Zuo and Jianli Wang
This paper aims to investigate the modification of surface of a copper alloy by friction stir surface processing (FSSP).
Abstract
Purpose
This paper aims to investigate the modification of surface of a copper alloy by friction stir surface processing (FSSP).
Design/methodology/approach
The metallographic condition of the surface modification was observed using microscopy. Electrochemical corrosion tests were carried out on the modified surface and the corroded surface was observed by scanning electron microscopy (SEM).
Findings
The test results showed that FSSP resulted in refinement of the surface grains of the copper alloy. The degree of refinement was increased with rotation speed and increased in the descending distance of the stirring tool. The corrosion resistance of the modified surface was superior to the base metal except for the surface generated by a rotation speed of 800 rpm and a descending distance 0.1 mm. For the surface modification of the rotation speed of 800 rpm, its corrosion resistance was lower than for the other two rotation speeds. When the rotation speed is specified, the corrosion resistance is improved with increased descending distance. When the descending distance is specified, the corrosion resistance is improved with the rotation speed.
Originality/value
In this study, it was confirmed that the corrosion resistance of the surface modification was best at the rotation speed 1200 rpm and descending distance 0.2 mm.
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Examines the development of a new high speed rotating arc weldingsystem. Describes the rotation mechanism and looks at the characteristics andphenomena of this welding method…
Abstract
Examines the development of a new high speed rotating arc welding system. Describes the rotation mechanism and looks at the characteristics and phenomena of this welding method. Discusses the principles and performance of the arc sensor. Concludes that a six‐axis vertical multiple joints arc welding robot has been developed to meet the increasing high standards required of arc welding robots.
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M. Geradin and N. Kill
A 3‐dimensional formalism adapted to critical speed and stability analysis of rotating machinery is presented. Gyroscopic effects are properly taken into account in the expression…
Abstract
A 3‐dimensional formalism adapted to critical speed and stability analysis of rotating machinery is presented. Gyroscopic effects are properly taken into account in the expression of the kinetic energy through a proper kinematic description which takes account of the local changes of angular velocity induced by the deformation. Two approaches are suggested according to the respective stiffness and geometric properties of the rotating and fixed parts: the rotating frame approach and the inertial frame approach. In both cases, an axisymmetric finite element modelling of the rotor is proposed which takes into account the 3‐dimensional nature of the system while keeping the number of degrees of freedom to a reasonable level. In order to perform the stability analysis, a preliminary reduction of the system is achieved using the component mode method. Critical speeds are calculated next either by the classical sweeping procedure or by a direct method when the restrictive conditions of its applicability are met. The concepts proposed are then applied to an example in order to demonstrate their adequacy.
Baljeet Singh and Himanshu Singla
The purpose of this paper is to study the effects of rotation, voids and diffusion on characteristics of plane waves in a thermoelastic material.
Abstract
Purpose
The purpose of this paper is to study the effects of rotation, voids and diffusion on characteristics of plane waves in a thermoelastic material.
Design/methodology/approach
Lord and Shulman generalization of linear thermoelasticity is used to study the plane waves in a rotating thermoelastic material with voids and diffusion. The thermoelastic solid is rotating with a uniform angular velocity. The problem is specialized in two dimensions to study wave propagation. The plane harmonic solutions of governing field equations in a plane are obtained.
Findings
A velocity equation is obtained which indicates the propagation of five coupled plane waves in the medium. Reflection of an incident plane wave from stress-free surface of a half-space is also considered to obtain the amplitude ratios of various reflected waves. A numerical example is considered to illustrate graphically the effects of rotation, frequency, void and diffusion parameters on speeds and amplitude ratios of plane waves.
Originality/value
The present problem covers the combined effects of rotation, voids and diffusion on characteristics of plane waves in linear thermoelastic material in the context of Lord and Shulman (1967) and Aouadi (2010) theories, which are not studied in literature yet.
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Jerry C.T. Su, Hsien‐I You and Jing‐Xain Lai
High‐speed gas‐lubricated porous journal bearings up to 200,000 rpm are analyzed numerically. The effects of rotation speed, bearing eccentricity, permeability and thickness of…
Abstract
High‐speed gas‐lubricated porous journal bearings up to 200,000 rpm are analyzed numerically. The effects of rotation speed, bearing eccentricity, permeability and thickness of the porous wall on bearing load capacity and attitude angle are investigated. The adequate initial conditions are necessary to improve the convergence of the numerical solutions for high rotation speeds. The results show that the hydrodynamic effect of high rotation speed is not as significant in gas‐lubricated film as the effect of bearing eccentricity to increase the load capacity. The results also show that the lower permeability and the thicker wall of the porous bearing produce the higher load capacity.
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Wentao Niu, Yanzhong Wang, Yanyan Chen and Guanhua Song
This paper aims to reveal the mechanism of air barrier effect in jet lubrication and to figure out the influence of gear parameters and conditions on air barrier, thus providing…
Abstract
Purpose
This paper aims to reveal the mechanism of air barrier effect in jet lubrication and to figure out the influence of gear parameters and conditions on air barrier, thus providing guidance to the design of jet lubrication in ultra-high speed gear cooling system.
Design/methodology/approach
The computational fluid dynamics method is used to calculate the flow and pressure of ultra-high speed gears. The flow and pressure distributions are obtained under different gear parameters and working conditions, so their variations are obtained. A multiphase flow model is established to simulate the flow regime of oil jet to ultra-high speed gears. Simple experiments are carried out to observe the air barrier effect of high-speed gears.
Findings
Air barrier effect exists in the jet lubrication of ultra-high speed spur gears, which could prevent oil jet to reach on the gear surfaces. The results show that the generated pressure has positive relations with gear speed, module and width; however, as the increasing of gear width, their marginal contribution to pressure is decreasing. The computational results coincide well with the experimental results.
Originality/value
The research presented here proposed the air barrier effect of ultra-high speed gears for the first time. It also leads to a design reference guideline that could be used in jet lubrication of ultra-high speed gears, thus preventing lubrication and cooling failures.
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Fei Chen, Chao Wang, Ke Yan, Muhammad Azeem Ghouri, Yongsheng Zhu and Jun Hong
This paper aims to analyze the temperature field and the heat transfer performance of the counter rotating dual rotor bearings (CRDRB) based on the air phase flow field at…
Abstract
Purpose
This paper aims to analyze the temperature field and the heat transfer performance of the counter rotating dual rotor bearings (CRDRB) based on the air phase flow field at different speeds to provide effective support for the lubrication and the thermal design of CRDRB.
Design/methodology/approach
In this study, taking H7006C angular contact ball bearing as an example, based on the flow visualization technique and the thermal analysis methods, the effects of outer ring speed on the air phase flow field, the temperature field and the heat transfer in bearing cavity were investigated.
Findings
Results indicated that there were more complex turbulent air vortices in CRDRB cavity. Turbulent cyclones in critical contact zone reduced the heat dissipation capacity of air. Compared with single rotor bearing with a static outer ring, the average heat transfer coefficient reduced by 11.78% and the average temperature raised by 3.06 K inside CRDRB cavity. Under the influence of outer ring rotation, the high temperature area in ball-inner raceway contact zone and pocket raised and reduced by 160.13% and 30.48%, respectively. The outer ring rotation had opposite effect on the heat dissipation of raceway contact zone and pocket.
Originality/value
The air phase flow field characteristics and the heat transfer performance of CRDRB were revealed and analyzed from the mechanism. An area quantification method was presented as an auxiliary mean of the thermal analysis to evaluate the heat transfer performance of bearing.
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Mingqiu Zheng, Chenxing Hu and Ce Yang
The purpose of this study is to propose a fast method for predicting flow fields with periodic behavior with verification in the context of a radial turbine to meet the urgent…
Abstract
Purpose
The purpose of this study is to propose a fast method for predicting flow fields with periodic behavior with verification in the context of a radial turbine to meet the urgent requirement to effectively capture the unsteady flow characteristics in turbomachinery. Aiming at meeting the urgent requirement to effectively capture the unsteady flow characteristics in turbomachinery, a fast method for predicting flow fields with periodic behavior is proposed here, with verification in the context of a radial turbine (RT).
Design/methodology/approach
Sparsity-promoting dynamic mode decomposition is used to determine the dominant coherent structures of the unsteady flow for mode selection, and for flow-field prediction, the characteristic parameters including amplitude and frequency are predicted using one-dimensional Gaussian fitting with flow rate and two-dimensional triangulation-based cubic interpolation with both flow rate and rotation speed. The flow field can be rebuilt using the predicted characteristic parameters and the chosen model.
Findings
Under single flow-rate variation conditions, the turbine flow field can be recovered using the first seven modes and fitted amplitude modulus and frequency with less than 5% error in the pressure field and less than 9.7% error in the velocity field. For the operating conditions with concurrent flow-rate and rotation-speed fluctuations, the relative error in the anticipated pressure field is likewise within an acceptable range. Compared to traditional numerical simulations, the method requires a lot less time while maintaining the accuracy of the prediction.
Research limitations/implications
It would be challenging and interesting work to extend the current method to nonlinear problems.
Practical implications
The method presented herein provides an effective solution for the fast prediction of unsteady flow fields in the design of turbomachinery.
Originality/value
A flow prediction method based on sparsity-promoting dynamic mode decomposition was proposed and applied into a RT to predict the flow field under various operating conditions (both rotation speed and flow rate change) with reasonable prediction accuracy. Compared with numerical calculations or experiments, the proposed method can greatly reduce time and resource consumption for flow field visualization at design stage. Most of the physics information of the unsteady flow was maintained by reconstructing the flow modes in the prediction method, which may contribute to a deeper understanding of physical mechanisms.
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