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Article
Publication date: 1 July 1994

A.B.M. Zohrul Kabir and Ahmed S. Al‐Olayan

A new policy for joint optimization of age replacement and spareprovisioning has been proposed by incorporating a continuous review(s, S) type inventory policy, where s is the…

678

Abstract

A new policy for joint optimization of age replacement and spare provisioning has been proposed by incorporating a continuous review (s, S) type inventory policy, where s is the reorder level and S is the maximum stock level. Gives cost formulations for a single operating unit situation and outlines simulation procedure to determine optimal values of the decision variables by minimizing total cost of replacement and inventory. Studies the behaviour of this policy for a large number of case problems and highlights the effects of different cost elements, item failure characteristics and lead time characteristics. Also determines, for all case problems, optimal (s, S) policies to support Barlow‐Proschan age policy. Simulation results clearly indicate that the jointly optimal policy is more cost‐effective than Barlow‐Proschan policy.

Details

International Journal of Operations & Production Management, vol. 14 no. 7
Type: Research Article
ISSN: 0144-3577

Keywords

Article
Publication date: 25 September 2009

Peter Wyatt

Several problems arise from the current valuation standards and guidance in relation to the replacement cost method and they can be classified as definitional and methodological…

2552

Abstract

Purpose

Several problems arise from the current valuation standards and guidance in relation to the replacement cost method and they can be classified as definitional and methodological. Definitional problems include confusion over the precise meaning of the terms cost, price and value and clarification of the economic concepts of substitution and “highest and best use” in the cases of market‐based and replacement cost methods. Methodological problems include the difficulty in finding market‐derived inputs, particularly when estimating depreciation, and the need to make end adjustments. These matters raise the question as to whether a replacement cost method is compatible with a market basis of value. This paper aims to address this issue.

Design/methodology/approach

The paper reviews academic literature and professional practice guidance in relation to the replacement cost method of valuation and the market value basis of valuation.

Findings

Defining replacement cost as a method of estimating market value rather than a separate basis of value blurs the distinction between cost and value. This paper argues that market value assumptions do not hold in the case of the replacement cost method.

Originality/value

The paper seeks to stimulate debate on the current professional guidance for the use of the replacement cost method of valuation.

Details

Journal of Property Investment & Finance, vol. 27 no. 6
Type: Research Article
ISSN: 1463-578X

Keywords

Article
Publication date: 8 December 2020

Hamid Reza Golmakani

The purpose of this paper is the simultaneous determination of optimal replacement threshold and inspection scheme for a system within condition-based maintenance (CBM) framework.

Abstract

Purpose

The purpose of this paper is the simultaneous determination of optimal replacement threshold and inspection scheme for a system within condition-based maintenance (CBM) framework.

Design/methodology/approach

A proportional hazards model (PHM) is used for risk of failure and a Markovian process to model the system covariates. Total expected long-run cost (including replacement, inspection and downtime costs) is formulated in terms of replacement threshold and inspection scheme. Through an iterative procedure, for all different values of replacement thresholds, their associated optimal inspection scheme is determined using an effective search algorithm. By evaluating the corresponding costs, the optimal replacement threshold and its associated optimal inspection scheme are, then, identified.

Findings

The mathematical formulation, that takes into account all different costs, required for the simultaneous determination of optimal replacement threshold and optimal inspection scheme for an item subjected to CBM using PHM is provided. The proposed approach is compared against classical age policy and one state-of-the-art policy through a numerical example. The results show that the proposed approach outperforms other comparing policies.

Practical implications

In practical situations where CBM is implemented, inspections and downtime often incur cost. Under such circumstances, findings of this paper can be utilized for the determination of optimal replacement threshold and optimal inspection scheme so that the CBM cost is minimized.

Originality/value

In most of the reported researches, it is often assumed that inspections have no cost and/or that the time for replacements (either preventive or at failure) is negligible. In the contrary, in this paper the author takes all cost factors including inspection costs, replacement time(s) and their associated downtime costs into account in the simultaneous determination of optimal replacement threshold and optimal inspection scheme.

Details

Journal of Quality in Maintenance Engineering, vol. 28 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 1 March 1975

Eric Flamholtz

Although there has been a great deal of interest in the idea of accounting for human resources and considerable theoretical discussion of the problems of measuring human resource…

Abstract

Although there has been a great deal of interest in the idea of accounting for human resources and considerable theoretical discussion of the problems of measuring human resource value and cost, there has been virtually no empirical research on the validity of proposed methods and models. This paper reports some preliminary evidence on the validity of selected surrogates of a person's value to an organization. It describes a field study conducted to determine the convergent and discriminant validity of three possible surrogates of a person's value to an organization: replacement cost, compensation, and a performance measure.

Details

Personnel Review, vol. 4 no. 3
Type: Research Article
ISSN: 0048-3486

Article
Publication date: 8 June 2021

Branimir Stojiljković, Ljubiša Vasov, Olja Čokorilo and Goran Vorotović

The purpose of this paper is to present novel recursive expressions for modelling the replacement costs of aircraft engine life-limited parts during shop visits to assist engine…

Abstract

Purpose

The purpose of this paper is to present novel recursive expressions for modelling the replacement costs of aircraft engine life-limited parts during shop visits to assist engine operators in both evaluating their decisions regarding the applied life-limited parts management strategies and tracking the replacement costs consistently throughout the life of the engine.

Design/methodology/approach

The replacement costs of aircraft engine life-limited parts are modelled analytically in this research, which strives to quantify the costs of used and unused lives of the replaced parts, incurred during engine shop visit events. Inputs for this model include the list price of life-limited parts, the replacement decisions made on all previous shop visits and the number of cycles the engine has operated at different thrust ratings on all previous operating intervals.

Findings

The average annual escalation rate of life-limited parts list prices was shown to range from 5% to 7%. The presented model is not only suitable for calculating the costs of used and unused lives of life-limited parts during past engine shop visit events but also for application in the life-limited parts replacement cost forecasting and optimisation models.

Originality/value

Uniquely derived recursive expressions represent the final result of the developed model which, to the authors’ knowledge, had not been studied elsewhere in the academic literature. The analysis of aircraft engine life-limited part list prices carried out to account for the average annual escalation rate enables the prediction of replacement costs during subsequent shop visits.

Details

Aircraft Engineering and Aerospace Technology, vol. 93 no. 5
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 4 March 2014

Hamid Reza Golmakani and Morteza Pouresmaeeli

The purpose of this paper is to determine optimal replacement threshold and optimal inspection interval for an item subjected to condition-based maintenance (CBM). The primarily…

1477

Abstract

Purpose

The purpose of this paper is to determine optimal replacement threshold and optimal inspection interval for an item subjected to condition-based maintenance (CBM). The primarily assumption is that the item's failure replacement cost depends on the item's degradation state at which failure occurs and/or the time the item fails. The cost of inspection is also taken into account.

Design/methodology/approach

The control limit replacement policy framework, already reported by some research referred to in this paper, is first extended to include the non-decreasing failure replacement cost assumption. Then, for alternative inspection intervals, replacement thresholds together with their associated total cost including the inspection cost are computed. By comparing the total costs, the optimal inspection interval and its corresponding optimal replacement threshold are simultaneously identified.

Findings

The mathematical formulation required for the determination of optimal replacement threshold and optimal inspection interval for an item subjected to CBM under the assumption of non-decreasing failure cost is provided.

Practical implications

In some practical situations where CBM is implemented, the failure replacement cost may depend on the time the failure happens and/or may depend on the system's degradation state. In addition, inspections often incur cost. Under such circumstances, findings of this paper can be utilized for the determination of optimal replacement threshold and optimal inspection interval for the underlying system.

Originality/value

Using the approach proposed in this paper, one could obtain the optimal replacement threshold and the optimal inspection interval for a system subjected to CBM.

Details

Journal of Quality in Maintenance Engineering, vol. 20 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 9 May 2016

Sergey Golovin

The purpose of this paper is to represent replacement policies (rules) in the form of a matrix. Visualization of replacement rules is useful for maintenance records. Matrix…

Abstract

Purpose

The purpose of this paper is to represent replacement policies (rules) in the form of a matrix. Visualization of replacement rules is useful for maintenance records. Matrix representation is more effective than the verbal description usually provided, as it allows better understanding of the specifics of the different replacement rules without careful research of their mathematical models.

Design/methodology/approach

This approach employs mathematical models to investigate the simple conditions (requirements) for replacement of system component with illustrative examples. When comparing the different replacement rules a cost structure is applied to takes into account the nature and technology of disassembly assembly actions for the repair unit.

Findings

Representation of replacement rules in the matrix form is useful when describing planned replacement models, opportunity replacement models, group replacement models and others, as well as computer modeling of the renewal process. Forming simple conditions for the replacement of system components ensures the total average repair cost is minimized. These conditions can be applied in the early stages of creating a maintenance program for the machine.

Practical implications

Replacement matrices can be specified in a technical manual for maintenance of machines to achieve reliable operation and to reduce repair costs. Replacement matrices can be put into practical use for maintenance records and may be included in the maintenance procedures library of CMMSs. Developed in the paper, the replacement matrix, the conditions for replacement of system components and the cost structure will help engineers to make decisions at the time of repair for assembly units.

Originality/value

Proposed in the paper is a new approach to the visualization of the replacement rules and cost structure which simplifies the analysis of options for repair actions. The proposed technique contributes to the record of maintenance actions and the decision making process for replacement.

Details

Journal of Quality in Maintenance Engineering, vol. 22 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 29 March 2011

Hamid Reza Golmakani and Fahimeh Fattahipour

This paper aims to address the effect of inspection intervals on cost function in condition‐based maintenance (CBM) and show how selecting an appropriate inspection scheme may…

Abstract

Purpose

This paper aims to address the effect of inspection intervals on cost function in condition‐based maintenance (CBM) and show how selecting an appropriate inspection scheme may reduce the cost associated to a CBM program.

Design/methodology/approach

In CBM, replacement policy is often defined as a threshold for replacement or leaving an item in operation until next inspection, depending on monitoring information. The control limit replacement policy framework, already reported by some research referred to in this paper, is utilized to determine the optimal replacement threshold. Having released the assumption that the inspections are performed at fixed and constant intervals, an iterative procedure is proposed to evaluate alternative inspection schemes and their associated total average cost of replacements and inspections.

Findings

The paper proposes an approach in which preventive and failure replacement costs as well as inspection cost are taken into account to determine the optimal replacement policy and an age‐based inspection scheme such that the total average cost of replacements and inspections is minimized.

Practical implications

In many practical situations where CBM is implemented, e.g. manufacturing processes, inspections require labor, specific test devices, and sometimes suspension of the operations. Thus, when inspection cost is considerable, by applying the proposed approach, one can obtain an inspection scheme that reduces the cost.

Originality/value

Using the approach proposed in the paper, a cost‐effective age‐based inspection scheme for a system under CBM is determined.

Details

Journal of Quality in Maintenance Engineering, vol. 17 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 1 February 1984

Eric G. Flamholtz and George Geis

This article builds on and extends previous research in the area of Human Resource Accounting (HRA). Its purpose is to present a study involving the development and application of…

Abstract

This article builds on and extends previous research in the area of Human Resource Accounting (HRA). Its purpose is to present a study involving the development and application of a model for measuring the replacement cost of people. Specifically, the study involved the development and application of a human resource replacement cost model for Industrial Engineers in the US Navy.

Details

Personnel Review, vol. 13 no. 2
Type: Research Article
ISSN: 0048-3486

Article
Publication date: 7 October 2020

Yuri Yatsenko and Natali Hritonenko

Despite the existence of multiple asset replacement theories, the economic life replacement method remains a major practical technique for making rational machine replacement

Abstract

Purpose

Despite the existence of multiple asset replacement theories, the economic life replacement method remains a major practical technique for making rational machine replacement decisions. The purpose of this paper is to bridge this method with comprehensive data analytic tools and make it applicable it to modern business reality with abundant data on operating and replacement costs.

Design/methodology/approach

This study employs operations research, discrete and continuous optimization, applied mathematical modeling, data analytics, industrial economics and real options theory.

Findings

Constructed stochastic algorithms extend the deterministic economic life method and are compared to the contemporary theory of stochastic asset replacement based on real options and dynamic programming. It is proven that both techniques deliver similar results when the cost volatility is small. A major theoretic finding is that the cost uncertainty speeds up the replacement decision.

Research limitations/implications

This research suggests that the proposed stochastic algorithms may become an important tool for managerial decisions about replacement of many similar machines with detailed data on operating and replacement costs.

Originality/value

Compared to the real options replacement theory, major advantages of the proposed algorithms are that they work equally well for any distribution of age-dependent stochastic operating cost. The algorithms are tested on a real industrial case about replacement of medical imaging devices. Numeric simulation supports obtained analytic outcomes.

Details

Management Decision, vol. 60 no. 2
Type: Research Article
ISSN: 0025-1747

Keywords

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