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Article
Publication date: 27 September 2023

Vivek Kumar Tiwary, Arunkumar Padmakumar and Vinayak R. Malik

Material extrusion (MEX) 3D printers suffer from an intrinsic limitation of small size of the prints due to its restricted bed dimension. On the other hand, friction stir spot…

Abstract

Purpose

Material extrusion (MEX) 3D printers suffer from an intrinsic limitation of small size of the prints due to its restricted bed dimension. On the other hand, friction stir spot welding (FSSW) is gaining wide interest from automobile, airplane, off-road equipment manufacturers and even consumer electronics. This paper aims to explore the possibility of FSSW on Acrylonitrile Butadiene Styrene/Polylactic acid 3D-printed components to overcome the bed size limitation of MEX 3D printers.

Design/methodology/approach

Four different tool geometries (tapered cylindrical pin with/without concavity, pinless with/without concavity) were used to produce the joints. Three critical process parameters related to FSSW (tool rotational speed, plunge depth and dwell time) and two related to 3D printing (material combination and infill percentages) were investigated and optimized using the Taguchi L27 design of experiments. The influence of each welding parameter on the shear strength was evaluated by analysis of variance.

Findings

Results revealed that the infill percentage, a 3D printing parameter, had the maximum effect on the joint strength. The joints displayed pull nugget, cross nugget and substrate failure morphologies. The outcome resulted in the joint efficiency reaching up to 100.3%, better than that obtained by other competitive processes for 3D-printed thermoplastics. The results, when applied to weld a UAV wing, showed good strength and integrity. Further, grafting the joints with nylon micro-particles was also investigated, resulting in a detrimental effect on the strength.

Originality/value

To the best of the authors’ knowledge, this is the first study to demonstrate that the welding of dissimilar 3D-printed thermoplastics with/without microparticles is possible by FSSW, whilst the process parameters have a considerable consequence on the bond strength.

Details

Rapid Prototyping Journal, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 9 August 2023

Siyu Su, Youchao Sun, Chong Peng and Yuanyuan Guo

The purpose of this paper is to identify the key influencing factors of aviation accidents and to predict the aviation accidents caused by the factors.

Abstract

Purpose

The purpose of this paper is to identify the key influencing factors of aviation accidents and to predict the aviation accidents caused by the factors.

Design/methodology/approach

This paper proposes an improved gray correlation analysis (IGCA) theory to make the relational analysis of aviation accidents and influencing factors and find out the critical causes of aviation accidents. The optimal varying weight combination model (OVW-CM) is constructed based on gradient boosted regression tree (GBRT), extreme gradient boosting (XGBoost) and support vector regression (SVR) to predict aviation accidents due to critical factors.

Findings

The global aviation accident data from 1919 to 2020 is selected as the experimental data. The airplane, takeoff/landing and unexpected results are the leading causes of the aviation accidents based on IGCA. Then GBRT, XGBoost, SVR, equal-weight combination model (EQ-CM), variance-covariance combination model (VCW-CM) and OVW-CM are used to predict aviation accidents caused by airplane, takeoff/landing and unexpected results, respectively. The experimental results show that OVW-CM has a better prediction effect, and the prediction accuracy and stability are higher than other models.

Originality/value

Unlike the traditional gray correlation analysis (GCA), IGCA weights the sample by distance analysis to more objectively reflect the degree of influence of different factors on aviation accidents. OVW-CM is built by minimizing the combined prediction error at sample points and assigns different weights to different individual models at different moments, which can make full use of the advantages of each model and has higher prediction accuracy. And the model parameters of GBRT, XGBoost and SVR are optimized by the particle swarm algorithm. The study can guide the analysis and prediction of aviation accidents and provide a scientific basis for aviation safety management.

Details

Engineering Computations, vol. 40 no. 7/8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 2 December 2022

Mohamed Arif Raj Mohamed, Ketu Satish Kumar Reddy and Somaraju Sai Sri Vishnu

The high lift devices are effective at high angle of attack to increase the coefficient of lift by increasing the camber. But it affects the low angle of attack aerodynamic…

Abstract

Purpose

The high lift devices are effective at high angle of attack to increase the coefficient of lift by increasing the camber. But it affects the low angle of attack aerodynamic performance by increasing the drag. Hence, they have made as a movable device to deploy only at high angles of attack, which increases the design and installation complexities. This study aims to focus on the comparison of aerodynamic efficiency of different conventional leading edge (LE) slat configurations with simple fixed bioinspired slat design.

Design/methodology/approach

This research analyzes the effect of LE slat on aerodynamic performance of CLARK Y airfoil at low and high angles of attack. Different geometrical parameters such as slat chord, cutoff, gap, width and depth of LE slat have been considered for the analysis.

Findings

It has been found that the LE slat configuration with slat chord 30% of airfoil chord, forward extension 8% of chord, dip 3% of chord and gap 0.75% of chord gives higher aerodynamic efficiency (Cl/Cd) than other LE slat configurations, but it affects the low angles of attack aerodynamic performance with the deployed condition. Hence, this optimum slat configuration is further modified by closing the gap between LE slat and the main airfoil, which is inspired by the marine mammal’s nose. Thus increases the coefficient of lift at high angles of attack due to better acceleration over the airfoil nose and as well enhances the aerodynamic efficiency at low angles of attack.

Research limitations/implications

The two-dimensional computational analysis has been done for different LE slat’s geometrical parameters at low subsonic speed.

Practical implications

This bio-inspired nose design improves aerodynamic performance and increases the structural strength of aircraft wing compared to the conventional LE slat. This fixed design avoids the complex design and installation difficulties of conventional movable slats.

Social implications

The findings will have significant impact on the fields of aircraft wing and wind turbine designs, which reduces the design and manufacturing complexities.

Originality/value

Different conventional slat configurations have been analyzed and compared with a simple fixed bioinspired slat nose design at low subsonic speed.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 5
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 2 February 2023

Aishwarya Dhara and J.V. Muruga Lal Jeyan

This research is associated with the real-time parameters of wide- and narrow-body aircraft to recognize the quantitative relationship framework. This paper aims to find the…

Abstract

Purpose

This research is associated with the real-time parameters of wide- and narrow-body aircraft to recognize the quantitative relationship framework. This paper aims to find the superiority of aircraft design technology which triggers the reduction in specific fuel consumption (SFC) and economic competitiveness.

Design/methodology/approach

The real case study is performed with 22 middle-of-the-market (MoM) aircraft. This paper develops a fuel burn mathematical model for mid-size transport aircraft by a multi-linear regression approach. In addition, sensitivity analysis is performed to establish the authentication of the fuel burn model.

Findings

The study reveals that the MoM aircraft would be the future aircraft design in terms of better fuel economy and carbon footprint. From the multi-regression analysis, it is observed that the logarithmic regression model is the best fit for estimating the SFC. Moreover, fineness ratio, aspect ratio, gross weight, payload weight fraction, empty weight fraction), fuel weight fraction, payload, wing loading, thrust loading, range, take-off distance, cruise speed and rate of climb are observed as the suitable parameters which provide the best fitness value as 0.9804.

Originality/value

Several existing literature reveals that a few research has been performed on the MoM aircraft with wide-body configuration. Moreover, mathematical modelling on the fuel consumption was insignificantly found. This study examines several parameters which affect the fuel consumption of a wide-body aircraft. A real-case study for design configurations, propulsive systems, performance characteristics and structural integrity parameters of 22 different MoM aircraft are performed. Moreover, multi-regression modelling is developed to establish the relation between SFC and other critical parameters.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 18 March 2024

Amar Benkhaled, Amina Benkhedda, Braham Benaouda Zouaoui and Soheyb Ribouh

Reducing aircraft fuel consumption has become a paramount research area, focusing on optimizing operational parameters like speed and altitude during the cruise phase. However…

Abstract

Purpose

Reducing aircraft fuel consumption has become a paramount research area, focusing on optimizing operational parameters like speed and altitude during the cruise phase. However, the existing methods for fuel reduction often rely on complex experimental calculations and data extraction from embedded systems, making practical implementation challenging. To address this, this study aims to devise a simple and accessible approach using available information.

Design/methodology/approach

In this paper, a novel analytic method to estimate and optimize fuel consumption for aircraft equipped with jet engines is proposed, with a particular emphasis on speed and altitude parameters. The dynamic variations in weight caused by fuel consumption during flight are also accounted for. The derived fuel consumption equation was rigorously validated by applying it to the Boeing 737–700 and comparing the results against the fuel consumption reference tables provided in the Boeing manual. Remarkably, the equation yielded closely aligned outcomes across various altitudes studied. In the second part of this paper, a pioneering approach is introduced by leveraging the particle swarm optimization algorithm (PSO). This novel application of PSO allows us to explore the equation’s potential in finding the optimal altitude and speed for an actual flight from Algiers to Brussels.

Findings

The results demonstrate that using the main findings of this study, including the innovative equation and the application of PSO, significantly simplifies and expedites the process of determining the ideal parameters, showcasing the practical applicability of the approach.

Research limitations/implications

The suggested methodology stands out for its simplicity and practicality, particularly when compared to alternative approaches, owing to the ready availability of data for utilization. Nevertheless, its applicability is limited in scenarios where zero wind effects are a prevailing factor.

Originality/value

The research opens up new possibilities for fuel-efficient aviation, with a particular focus on the development of a unique fuel consumption equation and the pioneering use of the PSO algorithm for optimizing flight parameters. This study’s accessible approach can pave the way for more environmentally conscious and economical flight operations.

Details

Aircraft Engineering and Aerospace Technology, vol. 96 no. 3
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 22 August 2022

Qingxia Li, Xiaohua Zeng and Wenhong Wei

Multi-objective is a complex problem that appears in real life while these objectives are conflicting. The swarm intelligence algorithm is often used to solve such multi-objective…

Abstract

Purpose

Multi-objective is a complex problem that appears in real life while these objectives are conflicting. The swarm intelligence algorithm is often used to solve such multi-objective problems. Due to its strong search ability and convergence ability, particle swarm optimization algorithm is proposed, and the multi-objective particle swarm optimization algorithm is used to solve multi-objective optimization problems. However, the particles of particle swarm optimization algorithm are easy to fall into local optimization because of their fast convergence. Uneven distribution and poor diversity are the two key drawbacks of the Pareto front of multi-objective particle swarm optimization algorithm. Therefore, this paper aims to propose an improved multi-objective particle swarm optimization algorithm using adaptive Cauchy mutation and improved crowding distance.

Design/methodology/approach

In this paper, the proposed algorithm uses adaptive Cauchy mutation and improved crowding distance to perturb the particles in the population in a dynamic way in order to help the particles trapped in the local optimization jump out of it which improves the convergence performance consequently.

Findings

In order to solve the problems of uneven distribution and poor diversity in the Pareto front of multi-objective particle swarm optimization algorithm, this paper uses adaptive Cauchy mutation and improved crowding distance to help the particles trapped in the local optimization jump out of the local optimization. Experimental results show that the proposed algorithm has obvious advantages in convergence performance for nine benchmark functions compared with other multi-objective optimization algorithms.

Originality/value

In order to help the particles trapped in the local optimization jump out of the local optimization which improves the convergence performance consequently, this paper proposes an improved multi-objective particle swarm optimization algorithm using adaptive Cauchy mutation and improved crowding distance.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 16 no. 2
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 7 March 2023

Sedat Metlek

The purpose of this study is to develop and test a new deep learning model to predict aircraft fuel consumption. For this purpose, real data obtained from different landings and…

Abstract

Purpose

The purpose of this study is to develop and test a new deep learning model to predict aircraft fuel consumption. For this purpose, real data obtained from different landings and take-offs were used. As a result, a new hybrid convolutional neural network (CNN)-bi-directional long short term memory (BiLSTM) model was developed as intended.

Design/methodology/approach

The data used are divided into training and testing according to the k-fold 5 value. In this study, 13 different parameters were used together as input parameters. Fuel consumption was used as the output parameter. Thus, the effect of many input parameters on fuel flow was modeled simultaneously using the deep learning method in this study. In addition, the developed hybrid model was compared with the existing deep learning models long short term memory (LSTM) and BiLSTM.

Findings

In this study, when tested with LSTM, one of the existing deep learning models, values of 0.9162, 6.476, and 5.76 were obtained for R2, root mean square error (RMSE), and mean absolute percentage error (MAPE), respectively. For the BiLSTM model when tested, values of 0.9471, 5.847 and 4.62 were obtained for R2, RMSE and MAPE, respectively. In the proposed hybrid model when tested, values of 0.9743, 2.539 and 1.62 were obtained for R2, RMSE and MAPE, respectively. The results obtained according to the LSTM and BiLSTM models are much closer to the actual fuel consumption values. The error of the models used was verified against the actual fuel flow reports, and an average absolute percent error value of less than 2% was obtained.

Originality/value

In this study, a new hybrid CNN-BiLSTM model is proposed. The proposed model is trained and tested with real flight data for fuel consumption estimation. As a result of the test, it is seen that it gives much better results than the LSTM and BiLSTM methods found in the literature. For this reason, it can be used in many different engine types and applications in different fields, especially the turboprop engine used in the study. Because it can be applied to different engines than the engine type used in the study, it can be easily integrated into many simulation models.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 5
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 20 February 2023

Erol Kayatas and Murat Celik

Any consensus about the effects of dihedral angle on hover rigidity of rotary-wing unmanned aerial vehicles (RW-UAVs) does not exist in the literature. There are researchers who…

Abstract

Purpose

Any consensus about the effects of dihedral angle on hover rigidity of rotary-wing unmanned aerial vehicles (RW-UAVs) does not exist in the literature. There are researchers who state that the dihedral angle has an effect on flight stability and researchers who claim the opposite. The discord stems from the different approaches of these groups to the concept of “stability,” the fact that they conduct experiments whose measurements are largely influenced by environmental conditions, and the physical assumptions are not similar. On the other hand, there is no study examining the effect of dihedral angle on the maneuverability of drones either. This study aims to analytically reveal the consequences of dihedral angles in RW-UAVs in terms of flight agility and maneuverability.

Design/methodology/approach

Dihedral angle examinations on both hover rigidity and maneuverability are carried out analytically. Equations of motions for a multicopter’s rigid body with a dihedral angle under two different conditions (zero and nonzero dihedral angles) are derived. Numerical simulations are conducted by defining the simulation parameters, and then displacement graphics for the center of mass are interpreted.

Findings

The presence of a dihedral angle makes the multicopter platforms behave like a pendulum, and this pendulum motion affects the disturbance rejection and the planar maneuver capabilities of multicopters. Since deflections can be spread to the orthonormal axes thanks to rotation about a pivot, net deflections of the geometric center may be diminished. Besides, pendulum motion eases the maneuvers with yaw rotations since the required rotation might occur without rotors’ revolution per minute changes.

Practical implications

Proposed dihedral angle implementation may enhance the hover stiffness and maneuverability capabilities of multicopters which, in turn, raise the performance of the drones.

Originality/value

This paper presents the analytical basis for the dihedral angle's effects on flight stability and agility.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 7
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 19 July 2023

Rafael Teixeira, Jorge Junio Moreira Antunes, Peter Wanke, Henrique Luiz Correa and Yong Tan

This paper aims to measure and unveil the relationship between customer satisfaction and efficiency levels in the most relevant Brazilian airports.

Abstract

Purpose

This paper aims to measure and unveil the relationship between customer satisfaction and efficiency levels in the most relevant Brazilian airports.

Design/methodology/approach

The authors utilize a two-stage network DEA (data envelopment analysis) and AHP (analytic hierarchy process) model as the cornerstones of the study. The first stage of the network productive structure focuses on examining the infrastructure efficiency of the selected airports, while the second stage assesses their business efficiency.

Findings

Although the results indicate that infrastructure and business efficiency levels are heterogeneous and widely dispersed across airports, controlling the regression results with different contextual variables suggests that the impact of efficiency levels on customer satisfaction is mediated by a set of socio-economic and demographic (endogenous) and regulatory (exogenous) variables. Furthermore, encouraging investment in airports is necessary to achieve higher infrastructural efficiency and scale efficiency, thereby improving customer satisfaction.

Originality/value

There is a scarcity of studies examining the relationships among customer satisfaction, privatization and airport efficiency, particularly in developing countries like Brazil.

Details

Benchmarking: An International Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1463-5771

Keywords

Article
Publication date: 16 April 2024

P. Gunasekar, Anderson A. and Praveenkumar T.R.

Composite materials have revolutionized the aerospace industry by offering superior structural qualities over traditional elements. This study aims to focus on the development and…

Abstract

Purpose

Composite materials have revolutionized the aerospace industry by offering superior structural qualities over traditional elements. This study aims to focus on the development and testing of bamboo natural fiber-based composites enhanced with SiO2 nanoparticles.

Design/methodology/approach

The investigation involved fabricating specimens with varying nanoparticle compositions (0, 10 and 20%) and conducting tensile, flexural, impact and fracture toughness tests. Results indicated significant improvements in mechanical properties with the addition of nanoparticles, particularly at a 10% composition level.

Findings

This study underscores the potential of natural fiber composites, highlighting their environmental friendliness, cost-effectiveness and improved structural properties when reinforced with nanoparticles. The findings suggest an optimal ratio for nanoparticle integration, emphasizing the critical role of precise mixing proportions in achieving superior composite performance.

Originality/value

The tensile strength, flexural strength, impact resistance and fracture toughness exhibited notable enhancements compared with the 0 and 20% nanoparticle compositions. The 10% composition showed the most promising outcomes, showcasing increased strength across all parameters.

Details

Aircraft Engineering and Aerospace Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1748-8842

Keywords

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