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1 – 10 of 10Jinya Zhang, Yongjiang Li, K. Vafai and Yongxue Zhang
Numerical simulations of a multistage multiphase pump at different operating conditions were performed to study the variational characteristics of flow parameters for each…
Abstract
Purpose
Numerical simulations of a multistage multiphase pump at different operating conditions were performed to study the variational characteristics of flow parameters for each impeller. The simulation results were verified against the experimented results. Because of the compressibility of the gas, inlet volume flow rate qi and inlet flow angle ßi for each impeller decrease gradually from the first to the last stage. The volume flow rate at the entrance of the pump q, rotational speed n and inlet gas volume fraction (IGVF) affect the characteristics of qi and ßi.
Design/methodology/approach
The hydraulic design features of the impellers in the multistage multiphase pump are obtained based on the flow parameter characteristics of the pump. Using the hydraulic setup features, stage-by-stage design of the multistage multiphase pump for a nominal IGVF has been conducted.
Findings
The numerical simulation results show that hydraulic loss in impellers of the optimized pump is substantially reduced. Furthermore, the hydraulic efficiency of the optimized pump increases by 3.29 per cent, which verifies the validation of the method of stage-by-stage design.
Practical implications
Under various operating conditions, qi and ßi decrease gradually from the first to the fifth stage because of the compressibility of the gas. For this characteristic, the fluid behavior varies at each stage of the pump. As such, it is necessary to design impellers stage by stage in a multistage rotodynamic multiphase pump.
Social implications
These results will have substantial effect on various practical operations in the industry. For example, in the development of subsea oilfields, the conventional conveying equipment, which contains liquid-phase pumps, compressors and separators, is replaced by multiphase pumps. Multiphase pumps directly transport the mixture of oil, gas and water from subsea oilwells through a single pipeline, which can simplify equipment usage, decrease backpressure of the wellhead and save capital costs.
Originality/value
Characteristics of a multistage multiphase pump under different operating conditions were investigated along with features of the inlet flow parameters for every impeller at each compression stage. Our simulation results have established that the change in the inlet flow parameters of every impeller is mainly because of the compressibility of the gas. The operational parameters q, n and IGVF all affect the characteristics of qi and ßi. However, the IGVF has the most prominent effect. Lower values of IGVF have an insignificant effect on the gas compressibility. Higher values of IGVF have a significant effect on the gas compressibility. All these characteristics affect the hydraulic design of the impellers for a multistage multiphase pump. In addition, the machining precision should also be considered. Considering all these factors, when IGVF is lower than 10 per cent, all the impellers in the pump can be designed uniformly. When IGVF varies from 10 to 30 per cent, the first two stages should be designed separately, and the latter stages are uniform starting with the second stage. When IGVF varies from 30 to 50 per cent, the first three stages should be designed separately, and the latter stages are going to be similar to the third stage. An additional increase in IGVF results in degeneration of the differential pressure of the pump, which will reduce the compressibility of the gas. As such, it can be deduced that only the first three stages should be designed separately, and the latter stages will be similar to the third stage. In addition, for the pump working under a lower volume flow rate than 25 m3/h, the first three stages should be designed individually while keeping the geometrical structure of the subsequent stages the same as the third stage.
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Chunlei Shao, Aixia He, Zhongyuan Zhang and Jianfeng Zhou
The purpose of this paper is to study the transition process from the crystalline particles appearing before the pump inlet to the stable operation of the pump.
Abstract
Purpose
The purpose of this paper is to study the transition process from the crystalline particles appearing before the pump inlet to the stable operation of the pump.
Design/methodology/approach
Firstly, a modeling test method was put forward for the high-temperature molten salt pump. Then, according to a modeling test scheme, the experiment of the solid–liquid two-phase flow was carried out by using a model pump similar to the prototype pump. Meanwhile, the numerical method to simulate the transition process of a molten salt pump was studied, and the correctness of the numerical model was verified by the experimental results. Finally, the transition process of the molten salt pump was studied by the verified numerical model in detail.
Findings
In the simulation of the transition process, it is more accurate to judge the end of the transition process based on the unchanged particle volume fraction (PVF) at the pump outlet than on the periodic fluctuation of the outlet pressure. The outlet pressure is closely related to the PVF in the pump. The variation of the outlet pressure is slightly prior to that of the PVF at the pump outlet and mainly affected by the PVF in the impeller and volute. After 0.63 s, the PVF at each monitoring point changes periodically, and the time-averaged value does not change with time.
Practical implications
This study is of great significance to further improve the design method of molten salt pump and predict the abrasion characteristic of the pump due to interactions with solid particles.
Originality/value
A numerical method is established to simulate the transition process of a molten salt pump, and a method is proposed to verify the numerical model of two-phase flow by modeling test.
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Minggao Tan, Yichao Lian, Xianfang Wu and Houlin Liu
The purpose of this paper is to investigate the clocking effect of impellers and the superposition between pump stages caused by clocking effect in a five-stage centrifugal pump…
Abstract
Purpose
The purpose of this paper is to investigate the clocking effect of impellers and the superposition between pump stages caused by clocking effect in a five-stage centrifugal pump. Then the best clocking scheme in terms of vibration is tried to be provided as well.
Design/methodology/approach
All curves of pressure fluctuation in different impeller stages can be divided into two groups for the difference of 1/16 T in time domain. The difference is mostly in vibration frequency and amplitude, little in pump head and efficiency.
Findings
All curves of pressure fluctuation in different impeller stages can be divided into two groups for the difference of 1/16 T in time domain. The difference is mostly in vibration frequency and amplitude, little in pump head and efficiency.
Research limitations/implications
This research involves eight different impeller clocking schemes. The results show that the clocking effect has little influence in pump head and efficiency, but the influence in pressure fluctuation is larger.
Practical implications
The paper provides guidance for the design of multistage pump for better vibration performance.
Originality/value
This research involves eight different impeller clocking schemes, the results show that the clocking effect has little influence in pump head and efficiency, but the influence in pressure fluctuation is larger. Then the best clocking scheme In terms of vibration is tried to be provided through analysis.
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The unstable dynamic propagation of multistage hydrofracturing fractures leads to uneven development of the fracture network and research on the mechanism controlling this…
Abstract
Purpose
The unstable dynamic propagation of multistage hydrofracturing fractures leads to uneven development of the fracture network and research on the mechanism controlling this phenomenon indicates that the stress shadow effects around the fractures are the main mechanism causing this behaviour. Further studies and simulations of the stress shadow effects are necessary to understand the controlling mechanism and evaluate the fracturing effect.
Design/methodology/approach
In the process of stress-dependent unstable dynamic propagation of fractures, there are both continuous stress fields and discontinuous fractures; therefore, in order to study the stress-dependent unstable dynamic propagation of multistage fracture networks, a series of continuum-discontinuum numerical methods and models are reviewed, including the well-developed extended finite element method, displacement discontinuity method, boundary element method and finite element-discrete element method.
Findings
The superposition of the surrounding stress field during fracture propagation causes different degrees of stress shadow effects between fractures and the main controlling factors of stress shadow effects are fracture initiation sequence, perforation cluster spacing and well spacing. The perforation cluster spacing varies with the initiation sequence, resulting in different stress shadow effects between fractures; for example, the smaller the perforation cluster spacing and well spacing are, the stronger the stress shadow effects are and the more seriously the fracture propagation inhibition arises. Moreover, as the spacing of perforation clusters and well spacing increases, the stress shadow effects decrease and the fracture propagation follows an almost straight pattern. In addition, the computed results of the dynamic distribution of stress-dependent unstable dynamic propagation of fractures under different stress fields are summarised.
Originality/value
A state-of-art review of stress shadow effects and continuum-discontinuum methods for stress-dependent unstable dynamic propagation of multiple hydraulic fractures are well summarized and analysed. This paper can provide a reference for those engaged in the research of unstable dynamic propagation of multiple hydraulic structures and have a comprehensive grasp of the research in this field.
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Sumathy P., Navamani Divya, Jagabar Sathik, Lavanya A., Vijayakumar K. and Dhafer Almakhles
This paper aims to review comprehensively the different voltage-boosting techniques and classifies according to their voltage gain, stress on the semiconductor devices, count of…
Abstract
Purpose
This paper aims to review comprehensively the different voltage-boosting techniques and classifies according to their voltage gain, stress on the semiconductor devices, count of the total components and their prominent features. Hence, the focus is on non-isolated step-up converters. The converters categorized are analyzed according to their category with graphical representation.
Design/methodology/approach
Many converters have been reported in recent years in the literature to meet our power requirements from mill watts to megawatts. Fast growth in the generation of renewable energy in the past few years has promoted the selection of suitable converters that directly impact the behaviour of renewable energy systems. Step-up converters are a fast-emerging switching power converter in various power supply units. Researchers are more attracted to the derivation of novel topology with a high voltage gain, low voltage and current stress, high efficiency, low cost, etc.
Findings
A comparative study is done on critical metrics such as voltage gain, switch voltage stress and component count. Besides, the converters are also summarized based on their advantages and disadvantages. Furthermore, the areas that need to be explored in this field are identified and presented.
Originality/value
Types of analysis usually performed in dc converter and their needs with the areas need to be focused are not yet completely reviewed in most of the articles. This paper gives an eyesight on these topics. This paper will guide the researchers to derive and suggest a suitable topology for the chosen application. Moreover, it can be used as a handbook for studying the various topologies with their shortfalls, which will provide a way for researchers to focus.
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Ran Tao, Ruofu Xiao and Fujun Wang
High speed axial flow pumps are widely used in aircraft fuel systems. Conventional axial flow pumps often generate radial secondary flows at partial-load conditions which…
Abstract
Purpose
High speed axial flow pumps are widely used in aircraft fuel systems. Conventional axial flow pumps often generate radial secondary flows at partial-load conditions which influence the flow structure and form a “saddle-shaped” region in the Q-H curve that can destabilize the operation. Thus, the “saddle-shaped” Q-H region must be eliminated. The paper aims to discuss these issues.
Design/methodology/approach
The swept stacking method is often used for radial flow control in turbo-machinery impeller blade design. Hence, this study uses the swept stacking method to design a high speed axial flow pump. The detached eddy simulation method and experiments are used to compare the performance of a swept blade impeller in a high speed axial fuel pump with the original straight blade impeller. Both the pump performance and internal flow characteristics are studied.
Findings
The results show separation vortices in the impeller with the straight blade design at partial-load conditions that are driven by the rotating centrifugal force to gather near the shroud. The swept geometry provides an extra force which is opposite to the rotating centrifugal force that creates a new radial equilibrium which turns the flow back towards the middle of the blade which eliminates the vortices and the “saddle-shaped” Q-H region. The swept blade impeller also improves the critical cavitation performance. Analysis of the pressure pulsations shows that the swept blade design does not affect the stability.
Originality/value
This study is the initial application of swept blades for axial flow liquid pumps. The results show how the swept stacking changes the radial equilibrium of the high density, high viscosity flow and the effects on the mass transfer and pressure pulsations. The swept blade effectively improves the operating stability of high speed fuel pumps.
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Jinsong Zhang, Xinlong Wang, Chen Yang, Mingkang Sun and Zhenwei Huang
This study aims to investigate the noise-inducing characteristics during the start-up process of a mixed-flow pump and the impact of different start-up schemes on pump noise.
Abstract
Purpose
This study aims to investigate the noise-inducing characteristics during the start-up process of a mixed-flow pump and the impact of different start-up schemes on pump noise.
Design/methodology/approach
This study conducted numerical simulations on the mixed-flow pump under different start-up schemes and investigated the flow characteristics and noise distribution under these schemes.
Findings
The results reveal that the dipole noise is mainly caused by pressure fluctuations, while the quadrupole noise is mainly generated by the generation, development and breakdown of vortices. Additionally, the noise evolution characteristics during the start-up process of the mixed-flow pump can be divided into the initial stage, stable growth stage, impulse stage and stable operation stage.
Originality/value
The findings of this study can provide a theoretical basis for the selection of start-up schemes for mixed-flow pumps, reducing flow noise and improving the operational stability of mixed-flow pumps.
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Xianwei Liu, Huacong Li, Xinxing Shi and Jiangfeng Fu
The purpose of this paper is to improve the hydraulic efficiency without changing the overall dimension. The blade profile optimization design of the aero-centrifugal pump based…
Abstract
Purpose
The purpose of this paper is to improve the hydraulic efficiency without changing the overall dimension. The blade profile optimization design of the aero-centrifugal pump based on the biharmonic equation surrogate model has been studied.
Design/methodology/approach
First of all, Bezier curves and linear function are used to control the annular angle distribution and the stacking angle of blade profile under the MATLAB platform. Grid independence analysis has been studied to find the finest mesh scheme. After the precision comparison of test data and computation fluid dynamics 15 sets of design parameters are carried out as the boundary condition of the biharmonic equation. The efficiency surrogate model of the biharmonic equation is constructed via iteratively solving of a discrete difference equation. The other two surrogate models of response surface model (RSM) and radial basis function neural network surrogate model (RBFNNSM) are compared with the biharmonic equation surrogate model by the standard of modified complex correlation coefficient R2 and root mean square deviation (RSME). Finally, the artificial fish swarm algorithm has been used to find the global optimal design parameters with the objective function of highest efficiency.
Findings
The results show that the design parameters code conversion method can reduce the number of optimization parameters from five to three, makes the design space become a cube, and compared with RSM and RBFNNSM, the biharmonic equation surrogate model has higher precision with R2 is 0.8958, RSME is 0.1382. The final optimum result of AFSA is at the point of [1 −1 −1]. The internal flow field analysis shows that after optimization the outlet relative velocity becomes more uniform and the wake effect has been significantly decreased. The hydraulic efficiency of the optimized pump is about 59.45 per cent increasing 5.4 per cent compared with a prototype pump.
Originality/value
This study developed a new method to optimize the design parameters of aero-centrifugal pump impeller based on biharmonic equation surrogate model, which had a good agreement with experimental values within just 15 sets of the original design. The optimization results shows that the method can improve the hydraulic efficiency significantly.
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This study investigates the coupling effects between temperature, permeability and stress fields during the development of geothermal reservoirs, comparing the impacts of…
Abstract
Purpose
This study investigates the coupling effects between temperature, permeability and stress fields during the development of geothermal reservoirs, comparing the impacts of inter-well pressure differentials, reservoir temperature and heat extraction fluid on geothermal extraction.
Design/methodology/approach
This study employs theoretical analysis and numerical simulation to explore the coupling mechanisms of temperature, permeability and stress fields in a geothermal reservoir using a thermal-hydrological-mechanical (THM) three-field coupling model.
Findings
The results reveal that the pressure differential between wells significantly impacts geothermal extraction capacity, with SC-CO2 achieving 1.83 times the capacity of water. Increasing the aperture of hydraulic and natural fractures effectively enhances geothermal production, with a notable enhancement for natural fractures.
Originality/value
The research provides a critical theoretical foundation for understanding THM coupling mechanisms in geothermal extraction, supporting the optimization of geothermal resource development and utilization.
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Haozhe Jin, Ruoshuang Wen, Chao Wang and Xiaofei Liu
The purpose of this study is to determine the cavitation flow characteristics of the high-pressure differential control valve. The relationship between cavitation, flow…
Abstract
Purpose
The purpose of this study is to determine the cavitation flow characteristics of the high-pressure differential control valve. The relationship between cavitation, flow coefficient and spool angle is obtained. By analyzing the relationship between different spool angles and energy loss, the energy loss at different spool angles is predicted.
Design/methodology/approach
A series of numerical simulations were performed to study the cavitation problem of a high-pressure differential control valve using the RNG k–e turbulence model and the Zwart cavitation model. The flow states and energy distribution at different spool angles were analyzed under specific working conditions.
Findings
The cavitation was the weakest when the spool angle was 120° or the outlet pressure was 8 MPa. The pressure and speed fluctuations of the valve in the throttle section were greater than those at other locations. By calculating the entropy production rate, the reason and location of valve energy loss are analyzed. The energy loss near the throttling section accounts for about 92.7% of the total energy loss. According to the calculated energy loss relationship between different regions of the spool angle, the relationship between any spool angle and energy loss in the [80,120] interval is proposed.
Originality/value
This study analyzes the cavitation flow characteristics of the high-pressure differential control valve and provides the law of energy loss in the valve through the analysis method of entropy. The relationship between spool angle and energy loss under cavitation is finally proposed. The research results are expected to provide a theoretical basis for the optimal design of valves.
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