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The purpose of this study is to produce a low-cost sheet metal forming mold made from the low melting point Bi58Sn42 (bismuth) alloy by using an open-source desktop-type material extrusion additive manufacturing system and to evaluate the performance of the additively manufactured mold for low volume sheet metal forming. Thus, it was aimed to develop a fast and inexpensive die tooling methodology for low-volume batch production.

Initially, the three-dimensional printing experiments were performed to produce the sheet metal forming mold. The encountered problems during the performed three-dimensional printing experiments were analyzed. Accordingly, both tunings in process parameters (extrusion temperature, extrusion multiplier, printing speed, infill percentage, etc.) and customizations on the extruder head of the available material extrusion additive manufacturing system were made to print the Bi58Sn42 alloy properly. Subsequently, the performance of the additively manufactured mold was evaluated according to the dimensional change that occurred on it during the performed pressing operations.

Results showed that the additively manufactured mold was rigid enough and proved to have sufficient strength in sheet metal forming operations for low-volume production.

Alternative mold production was carried out using open-source material extrusion system for low volume sheet metal part production. Thus, cost effective solution was presented for agile manufacturing.

Damage to components during soldering and degradation of soldered joints is determined to a large extent by the mechanical properties and the metallurgy of solder alloys and soldered joints. Knowledge of these properties is required for understanding of the mechanisms of damage and degradation. A compilation of this background knowledge is presented in this first article. It comprises the elastic, strength, creep and fatigue characteristics of tin/lead solders. Further, the metallurgy of tin/lead solders and soldered joints is discussed in terms of solidification structures, formation of intermetallic compounds, ageing of structures and effects of different solderable metallisations and soldering technology.

The aim of this study is to investigate the printing parameters of fused deposition modeling (FDM), a material extrusion-based method, and to examine the mechanical and thermal properties of their polylactic acid (PLA) components reinforced with copper, bronze, and carbon fiber micro particles.

Tensile test samples were created by extruding composite filament materials using FDM-based 3D printer. Taguchi method was used to design experiments where layer thickness, infill density, and nozzle temperature were the printing variables. Analysis of variance (ANOVA) was applied to determine the effect of these variables on tensile strength.

The results of this study showed that the reinforcement of metal particles in PLA material reduces strength and increases elongation. The highest tensile strength was obtained when the layer thickness, infill density, and nozzle temperature were set to 100 µm, 60%, and 230 °C, respectively. As a result of thermal analysis, cooper-PLA showed the highest thermal resistance among metal-based PLA samples.

It is very important to examine the mechanical and thermal quality of parts fabricated in FDM with metal-PLA composites. In the literature, the mechanical properties of metal-reinforced composite PLA parts have been examined using different factors and levels. However, the fabrication of parts using the FDM method with four different metal-added PLA materials has not been examined before. Another unique aspect of the study is that both mechanical and thermal properties of composite materials will be examined.

The purpose of this paper is to show the innovative approach of manufacturing filigree and highly complex components by means of laser beam melting.

The paper describes the unique geometric freedom of the laser beam melting technology and its possibility of quick, tool‐less production of complex components allow the manufacturing of functionally superior components in a short time.

Principally concludes the following: additive manufacturing proved to give superior properties to the component compared to conventional manufacturing methods.

This study provides context for the development and manufacturing of an individual heat‐transfer component for an electric‐driven formula race car.

An engine test rig has been designed and built for evaluation of monolithic ceramic components and metal components protected by ceramic shields or coatings for operation in the high temperature environment of the combustion gases of an uncooled diesel engine. Tests on the first monolithic ceramic components have shown thermal shock capability to be more critical than resistance to tensile bending, or vibration induced stresses. Configuration design can reduce the effects of the latter more readily than it can deal with thermal shock.

This paper aims to propose a method that can directly print low-melting-point alloy In61Bi26Sn9Ga4 into a variety of macroscopic 3D structures at room temperature via adhesion mechanism.

In the first section, the principle of the direct printing system is described. As process parameters and material properties have both geometric and physical significance to printing, the approach the authors take is to study the relationships between key parameters and ultimate printed dimension. The surface tension of the fusible alloy is measured under different temperature ranges.

The interaction between the initial standoff distance and the geometry of the first layer is critically important for the adhesion of the liquid metal to the substrate and metal deposition. The characterization of the layer stacking in the direct printing process, stability ranges of the layer thickness and printing speed are also demonstrated. The direct printing system is suitable for making 3D structures with low-melting-point alloy under the summarized range of printing conditions.

This study may arouse big public attention among society.

This study shows possibilities of manufacturing macroscopic 3D metal objects by continuously depositing molten alloy with low viscosity and high surface tension around room temperature. This study provides a supplement to realize compound printing with metal and nonmetal materials together for building terminal functional devices in a low cost and efficient way.

This paper investigates how the adoption of additive manufacturing (AM) impacts upstream supply chain (SC) design and considers the influence of drivers and barriers towards the adoption.

Ten case studies investigating AM adoption by Original Equipment Manufacturers (OEMs) in five industries were conducted. This research is driven by a literature-based framework, and the results are discussed according to the theory of transaction cost economics (TCE).

The case studies reveal four patterns of AM adoption that affect upstream SC design (due to changes in supply base or types of buyer–supplier relationships): make, buy, make and buy and vertical integration. A make or buy decision is based on the level of experience with the technology, on the AM application (rapid manufacturing, prototyping or tooling) and on the need of control over production. Other barriers playing a role in the decision are the high initial investments and the lack of skills and knowledge.

This paper shows how different decisions regarding AM adoption result in different SC designs, with a specific focus on the upstream SC and changes in the supply base. This research is among the first to provide empirical evidence on the impact of AM adoption on upstream SCs and to identify drivers of the make or buy decision when adopting AM through the theoretical lens of TCE.

The purpose of this paper is to focus on the ongoing discourse centred on enhancing building performance to provide an interpretation of life cycle cost (LCC) analysis, directly applicable to building construction in coastal areas located in tropical wet–humid settings.

A survey of 50 buildings based on physical observation is carried out to identify typical failure patterns in wet‒humid environment. Further, a comparative initial construction cost and LCC analysis is computed for two alternative building schemes with identical floor plans: Scheme A using sound construction and detailing to guard against future maintenance problems and Scheme B adopting the typical designs evident in the study area.

The result of the analysis shows that in the long-run scheme, A is an economically more viable option than B, as the increased initial costs are entirely offset by the reduced running cost.

The contextual nature of LCC analysis poses difficulties in applying the evidence provided in this study to provide a generalisable financial justification to buildings clients.

The outcome of the study provides analytical validation to overcome resistances and enables informed decision making by clients, which is necessary to promote transition from conventional to environmentally responsive design choices suitable to wet–humid conditions.

The study provides an interpretation of LCC analysis, directly applicable to building construction in the tropical wet–humid setting of coastal areas against the backdrop of inconsistencies in the practical application of the theory of LCC.

The purpose of this paper is to describe, review, classify and analyze the current challenges in three-dimensional printing processes for combined electrochemical and microfluidic fabrication areas, which include printing devices and sensors in specified areas.

A systematic review of the literature focusing on existing challenges is carried out. Focused toward sensors and devices in electrochemical and microfluidic areas, the challenges are oriented for a discussion exploring the suitability of printing varied geometries in an accurate manner. Classifications on challenges are based on four key categories such as process, material, size and application as the printer designs are mostly based on these parameters.

A key three-dimensional printing process methodologies have their unique advantages compared to conventional printing methods, still having the challenges to be addressed, in terms of parameters such as cost, performance, speed, quality, accuracy and resolution. Three-dimensional printing is yet to be applied for consumer usable products, which will boost the manufacturing sector. To be specific, the resolution of printing in desktop printers needs improvement. Printing scientific products are halted with prototyping stages. Challenges in three-dimensional printing sensors and devices have to be addressed by forming integrated processes.

The research is underway to define an integrated process-based on three-dimensional Printing. The detailed technical details are not shared for scientific output. The literature is focused to define the challenges.

The research can provide ideas to business on innovative designs. Research studies have scope for improvement ideas.

Review is focused on to have an integrated three-dimensional printer combining processes. This is a cost-oriented approach saving much of space reducing complexity.

To date, no other publication reviews the varied three-dimensional printing challenges by classifying according to process, material, size and application aspects. Study on resolution based data is performed and analyzed for improvements. Addressing the challenges will be the solution to identify an integrated process methodology with a cost-effective approach for printing macro/micro/nano objects and devices.

Ceramics are set to revolutionise the engineering industry by replacing metal components. Many traditional metal engineering alloys are nearing the limit of their design life and research work over the last fifteen years, mainly in Britain, France, Germany, Japan and USA, has shown that ceramics, can easily outstrip metals in high performance technologies ranging from automotive, aerospace, electronics, bio‐medical, oil exploration, metal processing and chemical engineering.