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Article
Publication date: 30 April 2024

Jungang Wang, Xincheng Bi and Ruina Mo

The electromechanical planetary transmission system has the advantages of high transmission power and fast running speed, which is one of the important development directions in…

Abstract

Purpose

The electromechanical planetary transmission system has the advantages of high transmission power and fast running speed, which is one of the important development directions in the future. However, during the operation of the electromechanical planetary transmission system, friction and other factors will lead to an increase in gear temperature and thermal deformation, which will affect the transmission performance of the system, and it is of great significance to study the influence of the temperature effect on the nonlinear dynamics of the electromechanical planetary system.

Design/methodology/approach

The effects of temperature change, motor speed, time-varying meshing stiffness, meshing damping ratio and error amplitude on the nonlinear dynamic characteristics of electromechanical planetary systems are studied by using bifurcation diagrams, time-domain diagrams, phase diagrams, Poincaré cross-sectional diagrams, spectra, etc.

Findings

The results show that when the temperature rise is less than 70 °C, the system will exhibit chaotic motion. When the motor speed is greater than 900r/min, the system enters a chaotic state. The changes in time-varying meshing stiffness, meshing damping ratio, and error amplitude will also make the system exhibit abundant bifurcation characteristics.

Originality/value

Based on the principle of thermal deformation, taking into account the temperature effect and nonlinear parameters, including time-varying meshing stiffness and tooth side clearance as well as comprehensive errors, a dynamic model of the electromechanical planetary gear system was established.

Details

Engineering Computations, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 9 February 2024

Chengpeng Zhang, Zhihua Yu, Jimin Shi, Yu Li, Wenqiang Xu, Zheyi Guo, Hongshi Zhang, Zhongyuan Zhu and Sheng Qiang

Hexahedral meshing is one of the most important steps in performing an accurate simulation using the finite element analysis (FEA). However, the current hexahedral meshing method…

Abstract

Purpose

Hexahedral meshing is one of the most important steps in performing an accurate simulation using the finite element analysis (FEA). However, the current hexahedral meshing method in the industry is a nonautomatic and inefficient method, i.e. manually decomposing the model into suitable blocks and obtaining the hexahedral mesh from these blocks by mapping or sweeping algorithms. The purpose of this paper is to propose an almost automatic decomposition algorithm based on the 3D frame field and model features to replace the traditional time-consuming and laborious manual decomposition method.

Design/methodology/approach

The proposed algorithm is based on the 3D frame field and features, where features are used to construct feature-cutting surfaces and the 3D frame field is used to construct singular-cutting surfaces. The feature-cutting surfaces constructed from concave features first reduce the complexity of the model and decompose it into some coarse blocks. Then, an improved 3D frame field algorithm is performed on these coarse blocks to extract the singular structure and construct singular-cutting surfaces to further decompose the coarse blocks. In most modeling examples, the proposed algorithm uses both types of cutting surfaces to decompose models fully automatically. In a few examples with special requirements for hexahedral meshes, the algorithm requires manual input of some user-defined cutting surfaces and constructs different singular-cutting surfaces to ensure the effectiveness of the decomposition.

Findings

Benefiting from the feature decomposition and the 3D frame field algorithm, the output blocks of the proposed algorithm have no inner singular structure and are suitable for the mapping or sweeping algorithm. The introduction of internal constraints makes 3D frame field generation more robust in this paper, and it can automatically correct some invalid 3–5 singular structures. In a few examples with special requirements, the proposed algorithm successfully generates valid blocks even though the singular structure of the model is modified by user-defined cutting surfaces.

Originality/value

The proposed algorithm takes the advantage of feature decomposition and the 3D frame field to generate suitable blocks for a mapping or sweeping algorithm, which saves a lot of simulation time and requires less experience. The user-defined cutting surfaces enable the creation of special hexahedral meshes, which was difficult with previous algorithms. An improved 3D frame field generation method is proposed to correct some invalid singular structures and improve the robustness of the previous methods.

Details

Engineering Computations, vol. 41 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 4 March 2024

Yongjiang Xue, Wei Wang and Qingzeng Song

The primary objective of this study is to tackle the enduring challenge of preserving feature integrity during the manipulation of geometric data in computer graphics. Our work…

Abstract

Purpose

The primary objective of this study is to tackle the enduring challenge of preserving feature integrity during the manipulation of geometric data in computer graphics. Our work aims to introduce and validate a variational sparse diffusion model that enhances the capability to maintain the definition of sharp features within meshes throughout complex processing tasks such as segmentation and repair.

Design/methodology/approach

We developed a variational sparse diffusion model that integrates a high-order L1 regularization framework with Dirichlet boundary constraints, specifically designed to preserve edge definition. This model employs an innovative vertex updating strategy that optimizes the quality of mesh repairs. We leverage the augmented Lagrangian method to address the computational challenges inherent in this approach, enabling effective management of the trade-off between diffusion strength and feature preservation. Our methodology involves a detailed analysis of segmentation and repair processes, focusing on maintaining the acuity of features on triangulated surfaces.

Findings

Our findings indicate that the proposed variational sparse diffusion model significantly outperforms traditional smooth diffusion methods in preserving sharp features during mesh processing. The model ensures the delineation of clear boundaries in mesh segmentation and achieves high-fidelity restoration of deteriorated meshes in repair tasks. The innovative vertex updating strategy within the model contributes to enhanced mesh quality post-repair. Empirical evaluations demonstrate that our approach maintains the integrity of original, sharp features more effectively, especially in complex geometries with intricate detail.

Originality/value

The originality of this research lies in the novel application of a high-order L1 regularization framework to the field of mesh processing, a method not conventionally applied in this context. The value of our work is in providing a robust solution to the problem of feature degradation during the mesh manipulation process. Our model’s unique vertex updating strategy and the use of the augmented Lagrangian method for optimization are distinctive contributions that enhance the state-of-the-art in geometry processing. The empirical success of our model in preserving features during mesh segmentation and repair presents an advancement in computer graphics, offering practical benefits to both academic research and industry applications.

Details

Engineering Computations, vol. 41 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 9 January 2024

Juelin Leng, Quan Xu, Tiantian Liu, Yang Yang and Peng Zheng

The purpose of this paper is to present an automatic approach for mesh sizing field generation of complicated  computer-aided design (CAD) models.

Abstract

Purpose

The purpose of this paper is to present an automatic approach for mesh sizing field generation of complicated  computer-aided design (CAD) models.

Design/methodology/approach

In this paper, the authors present an automatic approach for mesh sizing field generation. First, a source point extraction algorithm is applied to capture curvature and proximity features of CAD models. Second, according to the distribution of feature source points, an octree background mesh is constructed for storing element size value. Third, mesh size value on each node of background mesh is calculated by interpolating the local feature size of the nearby source points, and then, an initial mesh sizing field is obtained. Finally, a theoretically guaranteed smoothing algorithm is developed to restrict the gradient of the mesh sizing field.

Findings

To achieve high performance, the proposed approach has been implemented in multithreaded parallel using OpenMP. Numerical results demonstrate that the proposed approach is remarkably efficient to construct reasonable mesh sizing field for complicated CAD models and applicable for generating geometrically adaptive triangle/tetrahedral meshes. Moreover, since the mesh sizing field is defined on an octree background mesh, high-efficiency query of local size value could be achieved in the following mesh generation procedure.

Originality/value

How to determine a reasonable mesh size for complicated CAD models is often a bottleneck of mesh generation. For the complicated models with thousands or even ten thousands of geometric entities, it is time-consuming to construct an appropriate mesh sizing field for generating high-quality mesh. A parallel algorithm of mesh sizing field generation with low computational complexity is presented in this paper, and its usability and efficiency have been verified.

Details

Engineering Computations, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 16 October 2023

Lili Zhu, Jinxu Bai, Xu Liang and Maojin Jia

The purpose of this paper is to calculate the meshing stiffness of nutation face gear considering the roughness, establish the calculation method of time-varying meshing stiffness…

Abstract

Purpose

The purpose of this paper is to calculate the meshing stiffness of nutation face gear considering the roughness, establish the calculation method of time-varying meshing stiffness of rough tooth surface and analyze the influence of roughness, load and other factors on the meshing stiffness of tooth surface.

Design/methodology/approach

The Weierstrass–Mandelbrot (W-M) function in the Majumdar–Bhushan model is used to characterize the rough contact line of the tooth surface, the normal height and radius of the micro convex body are calculated and the contact flexibility of the contact point of the tooth surface is obtained. The contact flexibility and the bending shear deformation flexibility obtained previously are substituted into the improved deformation compatibility equation for iterative calculation, and the time-varying meshing stiffness of the nutation face gear considering the roughness is obtained.

Findings

Compared with ABAQUS finite element simulation results, it is found that the meshing stiffness curve of rough tooth surface is more gentle than that of smooth tooth surface, the meshing stiffness value is smaller and the meshing stiffness change is smaller at the position where the number of gear teeth coincide changes.

Originality/value

In the process of calculating contact deformation, the fractal theory W-M function is used to characterize the contact line of the rough nutation face gear, and the deformation coordination condition considering roughness is improved. Therefore, the method of time-varying meshing stiffness considering roughness can obtain more accurate results, which provides theory and data for the subsequent dynamics analysis of the nutation face gear transmission.

Details

Engineering Computations, vol. 40 no. 9/10
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 8 March 2023

Jordi Vila-Pérez, Matteo Giacomini and Antonio Huerta

This study aims to assess the robustness and accuracy of the face-centred finite volume (FCFV) method for the simulation of compressible laminar flows in different regimes, using…

Abstract

Purpose

This study aims to assess the robustness and accuracy of the face-centred finite volume (FCFV) method for the simulation of compressible laminar flows in different regimes, using numerical benchmarks.

Design/methodology/approach

The work presents a detailed comparison with reference solutions published in the literature –when available– and numerical results computed using a commercial cell-centred finite volume software.

Findings

The FCFV scheme provides first-order accurate approximations of the viscous stress tensor and the heat flux, insensitively to cell distortion or stretching. The strategy demonstrates its efficiency in inviscid and viscous flows, for a wide range of Mach numbers, also in the incompressible limit. In purely inviscid flows, non-oscillatory approximations are obtained in the presence of shock waves. In the incompressible limit, accurate solutions are computed without pressure correction algorithms. The method shows its superior performance for viscous high Mach number flows, achieving physically admissible solutions without carbuncle effect and predictions of quantities of interest with errors below 5%.

Originality/value

The FCFV method accurately evaluates, for a wide range of compressible laminar flows, quantities of engineering interest, such as drag, lift and heat transfer coefficients, on unstructured meshes featuring distorted and highly stretched cells, with an aspect ratio up to ten thousand. The method is suitable to simulate industrial flows on complex geometries, relaxing the requirements on mesh quality introduced by existing finite volume solvers and alleviating the need for time-consuming manual procedures for mesh generation to be performed by specialised technicians.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 31 May 2022

Lutfi Özdemir, Mustafa Batuhan Kurt, Ahmet Akgül, Mehmet Oktav and Mujgan Nayci Duman

The purpose of this paper is to optimize the key parameters (mesh count, paper type and ink type) in screen printing, which are affecting the printed ink volume. The objective of…

Abstract

Purpose

The purpose of this paper is to optimize the key parameters (mesh count, paper type and ink type) in screen printing, which are affecting the printed ink volume. The objective of the optimization was to maximize the color reliability by decreasing the color difference (ΔE value) of the prints while minimizing the ink consumption. Screen printing is still dominating the printing industry to make cost-effective production when high volumes are needed.

Design/methodology/approach

The experiment was designed using the Taguchi method, and the samples were prepared with screen-printing by using the standard squeegee angle and pressure. The effect of mesh count, ink type and paper type on ink consumption was evaluated with using analysis of variances and main effects plots of S/N ratio and standard deviation.

Findings

The factors ink type, paper type and mesh count were found significant for ink consumption due to their Probability (P) values which were lower than 0.05. It was determined that the mesh count was the most critical variable with the analysis of variance. The analysis showed that the selection of an optimum mesh count was the key to controlling the amount of the deposited ink. Although mesh counts were inversely proportional with the ink consumptions, they did not affect the color differences as expected.

Originality/value

The optimization of process parameters, that are most effective on the print quality, is necessary to minimize the ink usage and lower the costs and environmental impact without exceeding the desired ΔE value limits.

Details

Pigment & Resin Technology, vol. 53 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 28 September 2023

Niels Koester, Franz Pichler and Oszkar Biro

The purpose of this paper is to introduce a new method to model a stranded wire efficiently in 3D finite element simulations.

Abstract

Purpose

The purpose of this paper is to introduce a new method to model a stranded wire efficiently in 3D finite element simulations.

Design/methodology/approach

In this method, the stranded wires are numerically approximated with the Cauer ladder network (CLN) model order reduction method in 2D. This approximates the eddy current effect such as the skin and proximity effect for the whole wire. This is then projected to a mesh which does not include each strand. The 3D fields are efficiently calculated with the CLN method and are projected in the 3D geometry to be used in simulations of electrical components with a current vector potential and a homogenized conductivity at each time step.

Findings

In applications where the stranded wire geometry is known and does not change, this homogenization approach is an efficient and accurate method, which can be used with any stranded wire configuration, homogenized stranded wire mesh and any input signal dependent on time steps or frequencies.

Originality/value

In comparison to other methods, this method has no direct frequency dependency, which makes the method usable in the time domain for an arbitrary input signal. The CLN can also be used to interconnected stranded cables arbitrarily in electrical components.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 42 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 24 October 2023

Yi Shen, Tao He and Xiaoya Gong

Harmonic gears always work under different operating conditions and may usually break down due to lubrication failures, while its lubrication mechanism is still not clearly…

Abstract

Purpose

Harmonic gears always work under different operating conditions and may usually break down due to lubrication failures, while its lubrication mechanism is still not clearly understood. This paper aims to present a lubrication model comprehensively considering the influence of contact geometry, lubrication properties and three-dimensional (3D) real surface roughness to analyze the lubrication performance under different conditions.

Design/methodology/approach

Based on the discrete convolution-fast Fourier transformation with duplicated padding and quasi-system numerical methods, the lubrication model for harmonic gears is developed, which is verified by comparing results with available lubrication data.

Findings

The effects of meshing process, working conditions and 3D roughness on the lubrication characteristics are discussed. From the calculated cases, the increase in rotational speed and decrease of applied torque may increase the film thickness, enhancing the lubrication performance of harmonic gears. It is also observed that proper surface roughness can be used for lubrication design.

Originality/value

The research results can provide theoretical guidance for improving lubrication performance and reducing friction/wear of the harmonic gear interfaces. This study can be promoted to various engineering scenarios of harmonic gears, such as industrial robots, space-driven agencies and precision measuring instruments.

Details

Industrial Lubrication and Tribology, vol. 75 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2023

Jie Sun, X.F. Ge and Yuan Zheng

The research in this paper helps to understand the difference between the Eulerian method and the Lagrangian method in describing the performance of Pelton turbine buckets, so as…

Abstract

Purpose

The research in this paper helps to understand the difference between the Eulerian method and the Lagrangian method in describing the performance of Pelton turbine buckets, so as to improve the design level and design efficiency of the runner.

Design/methodology/approach

This paper used DualSPHysics to calculate the unsteady flow of the Pelton turbine runner bucket and compared it with the mesh-based method to explore the difference between mesh-based and particle-based methods in torque curves, jet flow patterns and pressure characteristics.

Findings

It is noted that the particle-based method is challenging to compare with the mesh-based method concerning accuracy. In addition to better describing the free water film, the particle method also captures many droplets near the water film, but it cannot well describe the negative pressure region on the bucket back and the resulting jet interference after cutting off the jet. Compared with the mesh-based method, the pressure measurement points obtained by the particle-based method generally have shorter periods and violent fluctuations, and the pressure value of some points is underestimated.

Originality/value

This paper helped to calculate the unsteady characteristics of the Pelton turbine by Fluent, CFX and DualSPHysics; exploration jet flow pattern differences between the mesh and meshfree methods; prediction of the flow interference between the bucket back and the jet and the pressure curve of SPH usually has a shorter period and violent fluctuations.

Details

Engineering Computations, vol. 40 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

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