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1 – 10 of over 1000Yongjiang Xue, Wei Wang and Qingzeng Song
The primary objective of this study is to tackle the enduring challenge of preserving feature integrity during the manipulation of geometric data in computer graphics. Our work…
Abstract
Purpose
The primary objective of this study is to tackle the enduring challenge of preserving feature integrity during the manipulation of geometric data in computer graphics. Our work aims to introduce and validate a variational sparse diffusion model that enhances the capability to maintain the definition of sharp features within meshes throughout complex processing tasks such as segmentation and repair.
Design/methodology/approach
We developed a variational sparse diffusion model that integrates a high-order L1 regularization framework with Dirichlet boundary constraints, specifically designed to preserve edge definition. This model employs an innovative vertex updating strategy that optimizes the quality of mesh repairs. We leverage the augmented Lagrangian method to address the computational challenges inherent in this approach, enabling effective management of the trade-off between diffusion strength and feature preservation. Our methodology involves a detailed analysis of segmentation and repair processes, focusing on maintaining the acuity of features on triangulated surfaces.
Findings
Our findings indicate that the proposed variational sparse diffusion model significantly outperforms traditional smooth diffusion methods in preserving sharp features during mesh processing. The model ensures the delineation of clear boundaries in mesh segmentation and achieves high-fidelity restoration of deteriorated meshes in repair tasks. The innovative vertex updating strategy within the model contributes to enhanced mesh quality post-repair. Empirical evaluations demonstrate that our approach maintains the integrity of original, sharp features more effectively, especially in complex geometries with intricate detail.
Originality/value
The originality of this research lies in the novel application of a high-order L1 regularization framework to the field of mesh processing, a method not conventionally applied in this context. The value of our work is in providing a robust solution to the problem of feature degradation during the mesh manipulation process. Our model’s unique vertex updating strategy and the use of the augmented Lagrangian method for optimization are distinctive contributions that enhance the state-of-the-art in geometry processing. The empirical success of our model in preserving features during mesh segmentation and repair presents an advancement in computer graphics, offering practical benefits to both academic research and industry applications.
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The class of models that can be represented by STL files is larger than the class of models that can be printed using additive manufacturing technologies. Stated differently…
Abstract
Purpose
The class of models that can be represented by STL files is larger than the class of models that can be printed using additive manufacturing technologies. Stated differently, there exist well-formed STL files that cannot be printed. This paper aims to formalize such a gap and describe a fully automatic procedure to turn any such file into a printable model.
Design/methodology/approach
Based on well-established concepts from combinatorial topology, this paper provide an unambiguous description of all the mathematical entities involved in the modeling-printing pipeline. Specifically, this paper formally defines the conditions that an STL file must satisfy to be printable, and, based on these, an as-exact-as-possible repairing algorithm is designed.
Findings
It has been found that, to cope with all the possible triangle configurations, the algorithm must distinguish between triangles that bind solid parts and triangles that constitute zero-thickness sheets. Only the former set can be fixed without distortion.
Research limitations/implications
Owing to the specific approach used that tracks the so-called “outer hull,” models with inner cavities cannot be treated.
Practical implications
Thanks to this new method, the shift from a 3D model to a printed prototype is faster, easier and more reliable.
Social implications
The availability of this easily accessible model preparation tool has the potential to foster a wider diffusion of home-made 3D printing in non-professional communities.
Originality/value
Previous methods that are guaranteed to fix all the possible configurations provide only approximate solutions with an unnecessary distortion. Conversely, this procedure is as exact as possible, meaning that no visible distortion is introduced unless it is strictly imposed by limitations of the printing device. Thanks to such unprecedented flexibility and accuracy, this algorithm is expected to significantly simplify the modeling-printing process, in particular within the continuously emerging non-professional “maker” communities.
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Yongqing Hai, Yufei Guo and Mo Dong
Integrality of surface mesh is requisite for computational engineering. Nonwatertight meshes with holes can bring inconvenience to applications. Unlike simple modeling or…
Abstract
Purpose
Integrality of surface mesh is requisite for computational engineering. Nonwatertight meshes with holes can bring inconvenience to applications. Unlike simple modeling or visualization, the downstream industrial application scenarios put forward higher requirements for hole-filling, although many related algorithms have been developed. This study aims at the hole-filling issue in industrial application scenarios.
Design/methodology/approach
This algorithm overcomes some inherent weakness of general methods and generates a high-level resulting mesh. Initially, the primitive hole boundary is filled with a more appropriate triangulation which introduces fewer geometric errors. And in order for better performances on shape approximation of the background mesh, the algorithm also refines the initial triangulation with topology optimization. When obtaining the background mesh defining the geometry and size field, spheres on it are packed to determine the vertex configuration and then the resulting high-level mesh is generated.
Findings
Through emphasizing geometry recovery and mesh quality, the proposed algorithm works well in hole-filling in industrial application scenarios. Many experimental results demonstrate the reliability and the performance of the algorithm. And the processed meshes are capable of being used for industrial simulation computations directly.
Originality/value
This paper makes input meshes more adaptable for solving programs through local modifications on meshes and perfects the preprocessing technology of finite element analysis (FEA).
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Ulrich Gabbert, Stefan Ringwelski, Mathias Würkner and Mario Kittsteiner
Pores and shrink holes are unavoidable defects in the die-casting mass production process which may significantly influence the strength, fatigue and fracture behaviour as well as…
Abstract
Purpose
Pores and shrink holes are unavoidable defects in the die-casting mass production process which may significantly influence the strength, fatigue and fracture behaviour as well as the life span of structures, especially if they are subjected to high static and dynamic loads. Such defects should be considered during the design process or after production, where the defects could be detected with the help of computed tomography (CT) measurements. However, this is usually not done in today's mass production environments. This paper deals with the stress analysis of die-cast structural parts with pores found from CT measurements or that are artificially placed within a structure.
Design/methodology/approach
In this paper the authors illustrate two general methodologies to take into account the porosity of die-cast components in the stress analysis. The detailed geometry of a die-cast part including all discontinuities such as pores and shrink holes can be included via STL data provided by CT measurements. The first approach is a combination of the finite element method (FEM) and the finite cell method (FCM), which extends the FEM if the real geometry cuts finite elements. The FCM is only applied in regions with pores. This procedure has the advantage that all simulations with different pore distributions, real or artificial, can be calculated without changing the base finite element mesh. The second approach includes the pore information as STL data into the original CAD model and creates a new adapted finite element mesh for the simulation. Both methods are compared and evaluated for an industrial problem.
Findings
The STL data of defects which the authors received from CT measurements could not be directly applied without repairing them. Therefore, for FEM applications an appropriate repair procedure is proposed. The first approach, which combines the FEM with the FCM, the authors have realized within the commercial software tool Abaqus. This combination performs well, which is demonstrated for test examples, and is also applied for a complex industrial project. The developed in-house code still has some limitations which restrict broader application in industry. The second pure FEM-based approach works well without limitations but requires increasing computational effort if many different pore distributions are to be investigated.
Originality/value
A new simulation approach which combines the FEM with the FCM has been developed and implemented into the commercial Abaqus FEM software. This approach the authors have applied to simulate a real engineering die-cast structure with pores. This approach could become a preferred way to consider pores in practical applications, where the porosity can be derived either from CT measurements or are artificially adopted for design purposes. The authors have also shown how pores can be considered in the standard FEM analysis as well.
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Matteo Perini, Paolo Bosetti and Nicolae Balc
This paper aims to decrease the cost of repairing operations, of the damaged mechanical components, by enabling the strong automation of the process and the reduction of manual…
Abstract
Purpose
This paper aims to decrease the cost of repairing operations, of the damaged mechanical components, by enabling the strong automation of the process and the reduction of manual labor. The main purpose of the hybrid repair process is to restore the original shape of the mechanical parts, by adding and removing material according to the mismatch between the damaged object and the virtual model, to restore its geometrical properties.
Design/methodology/approach
The DUOADD software tool translates the information collected from a 3D scanner into a digital computer aided design solid model, which can be manipulated through Siemens NX computer aided manufacturing (CAM), to obtain the tool paths, for the Direct Laser Deposition (DLD) technology. DUOADD uses octrees to effectively analyze the damaged region of the mechanical part and then to discretize the volume to be added to export CAM-compatible information as a 3D model, for additive operations.
Findings
DUOADD is the missing link between two valuable existing technologies, 3D scan and CAM for additive manufacturing, which can now be connected together, to perform automatic repairing.
Research limitations/implications
A trade-off between resolution and computational effort needs to be achieved.
Practical implications
DUOADD output is a STEP file, transferred to the CAM software to create the additive and the milling tool paths. The maximum deviation was 40 micrometers, as compared with the original solid model.
Originality/value
The paper presents a new procedure and new software tools (DUOADD), for the automation of damaged objects restoration process. DUOADD software provides suitable data for using a 5-axis computer numerical control (CNC) milling machine equipped with a DLD tool.
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Mengmeng Zhang and Arthur Rizzi
The goal for this paper is to bring the easy‐to‐use geometry drawing software RDS to a “solid” mesh, which could be analyzed and simulated in CEASIOM, to enhance both CEASIOM and…
Abstract
Purpose
The goal for this paper is to bring the easy‐to‐use geometry drawing software RDS to a “solid” mesh, which could be analyzed and simulated in CEASIOM, to enhance both CEASIOM and RDS's capabilities.
Design/methodology/approach
The RDS‐SUMO interface is developed based on the feature that both RDS and SUMO define their geometric model using cross‐sectional information, i.e. their “universe” shapes are close to each other.
Findings
The translation is automated and allows the engineer to easily modify and augment the geometry in the process. Two test cases are shown, with their high quality Euler mesh and CFD computations. The A321‐look‐alike test case tests the mesh quality for transonic aerodynamics, such as high‐speed trim and drag divergence; the twin‐prop asymmetric aircraft is a “diffi+cult” non‐conventional configuration analyzed for yaw stability in one‐engine out mode.
Practical implications
This paper shows that the CFD solutions based on solid grids could be obtained once the design is proposed and the RDS wire‐frame model is available. The aerodynamic properties can then be predicted in early design stage, which is very efficient for preliminary aircraft design.
Originality/value
This fast meshing tool could obtain “working” grids of a new design within hours.
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Y.N. Ziraba, M.H. Baluch, A.M. Sharif, G.J. Al—Sulaimani, A.K. Azad and I.A. Basunbul
This paper presents a finite element model for analysis of damaged RCbeams strengthened or repaired by externally bonding glass fibre reinforcedplastics (GFRP) on the tension side…
Abstract
This paper presents a finite element model for analysis of damaged RC beams strengthened or repaired by externally bonding glass fibre reinforced plastics (GFRP) on the tension side of the beams. The salient features include: (i) the introduction of a thin, six—noded element to simulate behaviour of the concrete/epoxy glue/GFRP interface and )ii( a scheme of loading a virgin RC beam to a prescribed displacement to simulate damage, unloading and then reloading the damaged RC beam fortified by an externally bonded GFRP plate. Results are presented for RC beams repaired by plates of varying thickness and a transmutation of failure mode is noted from classical flexure for the case of external reinforcement in the form of thin GFRP plates to a unique concrete cover rip off failure for thicker GFRP plates and not predicted by the ACI shear strength formula for diagonal tension failure of unplated RC beams of similar geometry.
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Jean-Philippe Pernot, Franca Giannini and Cédric Petton
The purpose of this paper is to focus on the characterization and classification of parts with respect to the meshing issue, and notably the meshing of thin parts difficulty…
Abstract
Purpose
The purpose of this paper is to focus on the characterization and classification of parts with respect to the meshing issue, and notably the meshing of thin parts difficulty handled automatically and which often requires adaptation steps. The objective is to distinguish the so-called thin parts and parts with thin features from the other parts.
Design/methodology/approach
The concepts of thin part and part with thin features are introduced together with the mechanisms and criteria used for their identification in a CAD models database. The criteria are built on top of a set of shape descriptors and notably the distance distribution which is used to characterize the thickness of the object. To speed up the identification process, shape descriptors are computed from tessellated parts.
Findings
A complete modular approach has been designed. It computes shape descriptors over parts stored in a directory and it uses criteria to distinguish three categories: thin parts, parts with thin features and other parts. Being the three categories identified, the user can spend more time on the parts that are considered as more difficulty meshable.
Research limitations/implications
The approach is limited to the three above mentioned categories. However, it has been designed so that the values corresponding to the shape descriptors and associated meshing qualities can easily be inserted within a machining learning tool later on.
Practical implications
The use of the developed tool can be seen as a pre-processing step during the preparation of finite element (FE) simulation models. It is automatic and can be run in batch and in parallel.
Originality/value
The approach is modular, it is simple and easy to implement. Categories are built on top of several shape descriptors and not on a unique signature. It is independent of the CAD modeler. This approach is integrated within a FE simulation model preparation framework and help engineers anticipating difficulties when meshing CAD models.
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Charlie C.L. Wang and Yong Chen
Given an intersection-free mesh surface S, the paper introduces a method to thicken S into a solid H located at one side of S. By such a surface-to-solid conversion operation…
Abstract
Purpose
Given an intersection-free mesh surface S, the paper introduces a method to thicken S into a solid H located at one side of S. By such a surface-to-solid conversion operation, industrial users are able to fabricate a designed (or reconstructed) surface by rapid prototyping.
Design/methodology/approach
The paper first investigates an implicit representation of the thickened solid H according to an extension of signed distance function. After that, a partial surface reconstruction algorithm is proposed to generate the boundary surface of H, which retains the given surface S on the resultant surface.
Findings
Experimental tests show that the thickening results generated by the method give nearly uniform thickness and meanwhile do not present shape approximation error at the region of input surface S. These two good properties are important to the industrial applications of solid fabrication.
Research limitations/implications
The input polygonal model is assumed to be intersection-free, where models containing self-intersection will lead to invalid thickening results.
Originality/value
A novel robust operation is to convert a freeform open surface into a solid by introducing no shape approximation error. A new implicit function gives a compact mathematical representation, which can easily handle the topological change on the thickened solids. A new polygonization algorithm generates faces for the boundary of thickened solid meanwhile retaining faces on the input open mesh.
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Hongyan Liu, Yueqi Zhong and Shanyuan Wang
The purpose of this paper is to investigate the draping behavior of a scanned garment model in irregular and regular mesh topology. 3D garment with high fidelity can be obtained…
Abstract
Purpose
The purpose of this paper is to investigate the draping behavior of a scanned garment model in irregular and regular mesh topology. 3D garment with high fidelity can be obtained via range data scanning. The original output of a body scanner is an unorganized points cloud. In this paper, the geometrical surface of 3D garment is reconstructed through a series of treatments.
Design/methodology/approach
The primary target of this work is to investigate the dynamic behavior of the corresponding physical model transferred from different mesh topologies. A mass‐spring model is constructed for both regular and irregular meshes. The performance under various integration methods is evaluated.
Findings
Experimental results reveal the procedure of regularization is suitable for the integrators that are sensitive to the physically‐based simulation of scanned garments.
Originality/value
The geometrical surface of 3D garment is reconstructed through a series of treatments solving the problem of points cloud data for high definition 3D data.
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