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This study aims to propose a method for monitoring bearing health in the time–frequency domain, termed the Lock-in spectrum, to track the evolution of bearing faults over time and frequency.

The Lock-in spectrum uses vibration signals captured by vibration sensors and uses a lock-in process to analyze specified frequency bands. It calculates the distribution of signal amplitudes around fault characteristic frequencies over short time intervals.

Experimental results demonstrate that the Lock-in spectrum effectively captures the degradation process of bearings from fault inception to complete failure. It provides time-varying information on fault frequencies and amplitudes, enabling early detection of fault growth, even in the initial stages when fault signals are weak. Compared to the benchmark short-time Fourier transform method, the Lock-in spectrum exhibits superior expressive ability, allowing for higher-resolution, long-term monitoring of bearing condition.

The proposed Lock-in spectrum offers a novel approach to bearing health monitoring by capturing the dynamic evolution of fault frequencies over time. It surpasses traditional methods by providing enhanced frequency resolution and early fault detection capabilities.

While the petroleum industry remains to be the main source of energy in the world, it is responsible for a large amount of resource consumption, environmental emission and safety issues. In this industry, most of the refinery equipment are running out of their designed life cycle, leading to many challenges regarding equipment reliability, products quality, organizations’ profitability, human resources safety and job satisfaction, and environmental pollution, which affects not only the human resources of the refinery but also the people who live in the vicinity. This study aims to model and simulate the maintenance system of an oil refinery to reduce the rotating equipment’s downtime while simultaneously considering the three pillars of sustainability.

Considering the complexity of the system and its inherent dynamism, System Dynamics (SD) approach is applied to model and simulate the maintenance system of an oil refinery, aiming at reducing equipment’s downtime considering the three pillars of sustainability simultaneously. As a case study, the maintenance system of rotating equipment in the Abadan oil refinery of Iran is investigated.

Individual policies are investigated and categorized into three main groups: economic, social and environmental. The dynamic nature of the system demonstrates that applying combinations of the policies would be more effective than performing individual ones or even a combination of all policies at the same time. The findings show that to manage the maintenance and reliability issues in complex industries, only operational level maintenance strategies would not be helpful; rather, a holistic strategic solution counting different suppliers or even the government policies supporting the operational level maintenance decisions would be effective.

This study is the first which brings the perspective of sustainable policy-making in the SD modeling of a complex maintenance system like that of the petroleum industry. The developed model considers economic, environmental and social objectives simultaneously. Besides, it reflects the role of different stakeholders in the system. Furthermore, the policy-making attempt is not limited to the operational level corrective and maintenance solutions; instead, a comprehensive, holistic view is applied.

Rotating machinery is a crucial component of large equipment, and detecting faults in it accurately is critical for reliable operation. Although fault diagnosis methods based on deep learning have been significantly developed, the existing methods model spatial and temporal features separately and then weigh them, resulting in the decoupling of spatiotemporal features.

The authors propose a spatiotemporal long short-term memory (ST-LSTM) method for fault diagnosis of rotating machinery. The authors collected vibration signals from real rolling bearing and gearing test rigs for verification.

Through these two experiments, the authors demonstrate that machine learning methods still have advantages on small-scale data sets, but our proposed method exhibits a significant advantage due to the simultaneous modeling of the time domain and space domain. These results indicate the potential of the interactive spatiotemporal modeling method for fault diagnosis of rotating machinery.

The authors propose a ST-LSTM method for fault diagnosis of rotating machinery. The authors collected vibration signals from real rolling bearing and gearing test rigs for verification.

This study aims to examine the flow of unsteady mixed convective hybrid nanofluid over a rotating sphere with heat generation/absorption. The hybrid nanofluid contains different shapes of nanoparticles (copper [Cu] and aluminium oxide [Al₂O₃]) in the base fluid (water [H₂O]). The influence of different shapes (sphere, brick, cylinder, platelets and blades) of nanoparticle in water-based hybrid nanofluid is also investigated.

To analyse the nanomaterial, the flow model is established, and in doing so, the Prandtl’s boundary layer theory is incorporated into the present model. The bvp4c approach, i.e. finite difference method, is used to find the numerical solution of differential equations that is controlling the fluid flow. The effect of relevant flow parameters on nanofluid temperature and velocity profile is demonstrated in detailed explanations using graphs and bar charts, whereas numerical results for Nusselt number and the skin’s coefficient for various form parameters are presented in tabular form.

The rate of heat transfer is least for spherical-shaped nanoparticle because of its smoothness, symmetricity and isotropic behaviour. The rate of heat transfer is highest for blade-shaped nanoparticles as compared to other shapes (brick, cylindrical and platelet) of nanoparticles because the blade-shaped nanoparticles causes comparatively more turbulence flow in the nanofluid than other shapes of nanoparticle. Heat generation affects the temperature distribution and, hence, the particle deposition rate. The absorption of heat extracts heat and reduce the temperature across the rotating sphere. The heat generation/absorption parameter plays an important role in establishing and maintaining the temperature around the rotating sphere.

The numerical study is valid with the exception of the fluctuation in density that results in the buoyancy force and the functional axisymmetric nanofluid transport has constant thermophysical characteristics. In addition, this investigation is also constrained by the assumptions that there is no viscosity dissipation, no surface slippage and no chemically activated species. The hybrid nanofluid Al₂O₃–Cu/H₂O is an incompressible and diluted suspension. The single-phase hybrid nanofluid model is considered in which the relative velocity of water (H₂O) and hybrid nanoparticles (Al₂O₃–Cu) is the same and they are in a state of thermal equilibrium.

Study on convective flow across a revolving sphere has its applications found in electrolysis management, polymer deposition, medication transfer, cooling of spinning machinery segments, spin-stabilized missiles and other industrial and technical applications.

The originality of the study is to investigate the effect of shape factor on the flow of electrically conducting hybrid nanofluid past a rotating sphere with heat generation/absorption and magnetic field. The results are validated and provide extremely positive balance with the recognised articles. The results of the study provide many appealing applications that merit further study of the problem.

The purpose of this study is to explore the use of smartphone-embedded microelectro-mechanical sensors (MEMS) for accurately estimating rotating machinery speed, crucial for various condition monitoring tasks. Rotating machinery (RM) serves a crucial role in diverse applications, necessitating accurate speed estimation essential for condition monitoring (CM) tasks such as vibration analysis, efficiency evaluation and predictive assessment.

This research explores the utilization of MEMS embedded in smartphones to economically estimate RM speed. A series of experiments were conducted across three test setups, comparing smartphone-based speed estimation to traditional methods. Rigorous testing spanned various dimensions, including scenarios of limited data availability, diverse speed applications and different smartphone placements on RM surfaces.

The methodology demonstrated exceptional performance across low and high-speed contexts. Smartphones-MEMS accurately estimated speed regardless of their placement on surfaces like metal and fiber, presenting promising outcomes with a mere 6 RPM maximum error. Statistical analysis, using a two-sample t-test, compared smartphone-derived speed outcomes with those from a tachometer and high-quality (HQ) data acquisition system.

The research limitations include the need for further investigation into smartphone sensor calibration and accuracy in extremely high-speed scenarios. Future research could focus on refining these aspects.

The societal impact is substantial, offering cost-effective CM across various industries and encouraging further exploration of MEMS-based vibration monitoring.

This research showcases an innovative approach using smartphone-embedded MEMS for RM speed estimation. The study’s multidimensional testing highlights its originality in addressing scenarios with limited data and varied speed applications.

Fluid flows through rotatory disks are encountered in industrial and practical engineering processes, such as computer storage devices, gas turbine rotators, rotating machinery, air cleaning machines, etc. The primary purpose of this research is to examine the combined aspects of variable electrical conductivity, thermal radiation, Soret and Dufour effects on a magnetohydrodynamic Maxwell single-walled carbon nanotubes–graphene oxide–multi-walled carbon nanotubes–copper (SWCNT–GO–MWCNT–Cu)/sodium alginate tetra-hybrid nanofluid flow through a stretchable rotatory disk.

The modeled administrative equations of the present flow problem are converted to a non-dimensional system of ordinary differential equations by applying suitable similarity conversion and then solved numerically by implementing the bvp4c method. The impressions of noteworthy dimensionless parameters on velocity, temperature, concentration distributions, Nusselt number, skin friction and Sherwood number are reported via graphs and tables.

The authors figured out that the developed values of the rotation parameter diminish the temperature but enhance both the radial and angular velocities. Further, the mass and heat transmission rates are better for tetra-hybrid nanofluids than for ternary and hybrid nanofluids.

The present study emphasizes a special type of fluid called the tetra-hybrid nanofluid. The existing literature has not discussed the Maxwell tetra hybrid nanofluid flow through a stretchable rotatory disk with variable electrical conductivity. Besides, the novel aspects of magnetohydrodynamics, thermal radiation, Soret and Dufour effects are also incorporated into the present flow problem.

Rolling element bearings (REBs) are commonly used in rotating machinery such as pumps, motors, fans and other machineries. The REBs deteriorate over life cycle time. To know the amount of deteriorate at any time, this paper aims to present a prognostics approach based on integrating optimize health indicator (OHI) and machine learning algorithm.

Proposed optimum prediction model would be used to evaluate the remaining useful life (RUL) of REBs. Initially, signal raw data are preprocessing through mother wavelet transform; after that, the primary fault features are extracted. Further, these features process to elevate the clarity of features using the random forest algorithm. Based on variable importance of features, the best representation of fault features is selected. Optimize the selected feature by adjusting weight vector using optimization techniques such as genetic algorithm (GA), sequential quadratic optimization (SQO) and multiobjective optimization (MOO). New OHIs are determined and apply to train the network. Finally, optimum predictive models are developed by integrating OHI and artificial neural network (ANN), K-mean clustering (KMC) (i.e. OHI–GA–ANN, OHI–SQO–ANN, OHI–MOO–ANN, OHI–GA–KMC, OHI–SQO–KMC and OHI–MOO–KMC).

Optimum prediction models performance are recorded and compared with the actual value. Finally, based on error term values best optimum prediction model is proposed for evaluation of RUL of REBs.

Proposed OHI–GA–KMC model is compared in terms of error values with previously published work. RUL predicted by OHI–GA–KMC model is smaller, giving the advantage of this method.

The purpose of this study is to investigate the entropy generation in different nanofluids flow over a vertically moving rotating disk. Unlike the classical Karman flow, water-based nanofluids have various suspended nanoparticles, namely, Cu, Ag, Al₂O₃ and TiO₂, and the disk is also moving vertically with time-dependent velocity.

The Keller box technique numerically solves the governing equations after reduction by suitable similarity transformations. The shear stress and heat transport features, along with flow and temperature fields, are numerically computed for different concentrations of the nanoparticles.

This study is done comparatively in between different nanofluids and for the cases of vertical movement of the disk. It is found that heat transfer characteristics rely not only on considered nanofluid but also on disk movement. Moreover, the upward movement of the disk diminishes the heat-transfer characteristics of the fluid for considered nanoparticles. In addition, for the same group of nanoparticles, an entropy generation study is also performed, and an increasing trend is found for all nanoparticles, with alumina nanoparticles dominating the others.

This research is a novel work on a vertically moving rotating surface for the water-conveying nanoparticle fluid flow with entropy generation analysis. The results were found to be in good agreement in the case of pure fluid.

The purpose of this paper is to improve the seal performance by proper design of the cavity shape of the damping holes, especially the rotordynamics characteristics of the hole-pattern damped seal (HPDS).

A new damping seal structure that comprises a circle-shaped cavity and two directional leaf-shaped cavities with a dovetail-shaped diversion groove is proposed. The comparative study on the sealing characteristics of dovetail-shape, leaf-shape and classical circular HPDSs was carried out using ANSYS CFX.

The dovetail-shaped HPDS significantly outperformed two other damping seal designs in leakage and rotordynamic performance. At a rotating speed of 7,500 rpm, it showed a 25% reduction in leakage, a 23% increase in average effective damping and a 119% increase in average effective stiffness. The cross-coupled stiffness K_xy shifted from positive to negative, reducing circumferential flow. The dovetail's inclined leaf-shaped grooves create a double vortex that slows jet velocity in the seal clearance and alters spiral flow direction, resulting in a uniform pressure distribution and enhanced rotor stability at low frequencies.

This study proposes a novel HPDS with dovetail-shaped diversion grooves. The seal can realize the simultaneous improvement of rotordynamics and leakage characteristics compared to the current seal structure.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2024-0127/

This study aims to investigate the noise-inducing characteristics during the start-up process of a mixed-flow pump and the impact of different start-up schemes on pump noise.

This study conducted numerical simulations on the mixed-flow pump under different start-up schemes and investigated the flow characteristics and noise distribution under these schemes.

The results reveal that the dipole noise is mainly caused by pressure fluctuations, while the quadrupole noise is mainly generated by the generation, development and breakdown of vortices. Additionally, the noise evolution characteristics during the start-up process of the mixed-flow pump can be divided into the initial stage, stable growth stage, impulse stage and stable operation stage.

The findings of this study can provide a theoretical basis for the selection of start-up schemes for mixed-flow pumps, reducing flow noise and improving the operational stability of mixed-flow pumps.