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The purpose of this paper is to improve opening performance of bi-directional rotation gas face seals by investigating the hydrodynamic effect of non-closed elliptical grooves.

A model of non-closed elliptical groove bi-directional rotation gas face seal is developed. The distribution of lubricating film pressure is obtained by solving gas Reynolds equations with the finite difference method. The program iterates repeatedly until the convergence criterion on the opening force is satisfied, and the sealing performance is finally obtained.

Non-closed elliptical groove presents much stronger hydrodynamic effect than the closed groove because of drop of the gas resistance flowing into grooves. Besides, the non-closed elliptical groove presents significant hydrodynamic effect under bi-directional rotation conditions, and an increase of over 40 per cent is obtained for the opening force at seal pressure 4.5 MPa, as same level as the unidirectional spiral groove gas seal. In the case of bi-directional rotation, the value of the inclination angle is recommended to set as 90° presenting a structure symmetry so as to keep best opening performance for both positive and reverse rotation.

A model of non-closed elliptical groove bi-directional rotation gas face seal is established. The hydrodynamic mechanism of this gas seal is illustrated. Parametric investigation of inclination angle and integrity rate is presented for the non-closed elliptical groove bi-directional rotation gas face seal.

The purpose of this paper is to study the dynamic characteristics of mechanical face seals with liquid-lubricated inclined elliptical grooves.

The steady-state and perturbation Reynolds control equations of liquid films were established. The film pressure and the liquid film dynamic coefficients were obtained, impacts of groove structures on the liquid film dynamic characteristic coefficients were analyzed.

The analysis results indicate that the axial dynamic stiffness and damping coefficients of the liquid film seal with inclined elliptical grooves are far greater than those of the angular directions. Furthermore, the dynamic stiffness coefficient of the liquid film with the nonclosed inclined elliptical grooves is higher than those with the closed grooves, whereas the dynamic damping coefficient of the liquid film is lower.

The effects of inclined elliptical groove structures on the dynamic characteristics of the liquid film seal are investigated. The results presented are expected to enrich the theoretical basis of optimizing the dynamic performance of liquid film seals with textures.

The purpose of this study is to determine the sealing performance of face seals by numerical analysis of thermoelastohydrodynamic characteristics of supercritical CO₂ (S-CO₂) spiral groove face seals in the supercritical regime.

The spiral groove face seal was used as the research object. The distribution of lubricating film pressure and temperature was analysed by solving the gas state, Reynolds and energy equations using the finite difference method. Furthermore, the influence law of sealing performance was obtained.

Close to the critical temperature of S-CO₂, face distortions produced by increasing pressure lead to divergent clearance and resulted in reduced opening force. In the state of S-CO₂, the face distortions generated by increasing seal temperature lead to convergent clearance, which enhances the opening force. In addition, near the critical temperature of S-CO₂, the opening force may be reduced by 10%, and the leakage rate of the seal sharply increases by a factor of four.

The thermoelastohydrodynamic characteristics of supercritical CO₂ face seals are illustrated considering the actual gas effect including compressibility, heat capacity and viscosity. Face distortions and sealing performance were calculated under different seal pressures and seal temperatures in the supercritical regime, as well as with N₂ for comparison.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2020-0169/