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Article
Publication date: 1 October 2018

Victor Rizov

A delamination fracture analysis of two-dimensional functionally graded multilayered end-loaded split beam configuration with non-linear mechanical behaviour of material is…

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Abstract

Purpose

A delamination fracture analysis of two-dimensional functionally graded multilayered end-loaded split beam configuration with non-linear mechanical behaviour of material is conducted. The beam is made of an arbitrary number of longitudinal layers. Perfect adhesion between layers is assumed. The material is two-dimensional functionally graded in the cross-section of each layer. Also, each layer has individual thickness and material properties. A delamination crack is located arbitrary along the beam height. The paper aims to discuss these issues.

Design/methodology/approach

The delamination fracture behaviour is investigated analytically in terms of the strain energy release rate by analysing the balance of the energy. An additional analysis of the delamination fracture is performed by applying the J-integral approach for verification.

Findings

The solutions derived are used to evaluate the effects of crack location, material gradients and material non-linearity on the delamination fracture behaviour of end-loaded split beam. The effect of material gradient on the distribution of the J-integral value along the crack front is elucidated too.

Originality/value

Delamination in the multilayered functionally graded end-loaded split beam exhibiting non-linear mechanical behaviour of the material is analysed assuming that the material property is distributed non-linearly in both thickness and width directions in each layer.

Details

International Journal of Structural Integrity, vol. 9 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 22 August 2017

Somashekara M. Adinarayanappa and Suryakumar Simhambhatla

Twin-wire welding-based additive manufacturing (TWAM) is a unique process which uses gas metal arc welding (GMAW)-based twin-wire weld-deposition to create functionally gradient

Abstract

Purpose

Twin-wire welding-based additive manufacturing (TWAM) is a unique process which uses gas metal arc welding (GMAW)-based twin-wire weld-deposition to create functionally gradient materials (FGMs). Presented study aims to focus on creating metallic objects with a hardness gradient using GMAW of twin-wire weld deposition setup.

Design/methodology/approach

By using dissimilar filler wires in twin-wire weld-deposition, it is possible to create metallic objects with varying hardness. This is made possible by individually controlling the proportion of each filler wire used. ER70S-6 and ER110S-G are the two filler wires used for the study; the former has lower hardness than the latter. In the current study, methodology and various experiments carried out to identify the suitable process parameters at a given location for a desired variation of hardness have been presented. A predictive model for obtaining the wire speed of the filler wires required for a desired value of hardness was also created. Subsequently, sample parts with gradient in various directions have been fabricated.

Findings

For dissimilar twin-wire weld-deposition used here, it is observed that the resultant hardness is in the volumetric proportion of the hardness of the individual filler wires. This aids the fabrication of FGMs using arc based weld-deposition with localized control of hardness, achieved through the control of the ratio of wire speeds of the individual filler wires. Four sample parts were fabricated to demonstrate the concept of realizing FGMs through TWAM. The fabricated parts showed good match with the desired hardness variation.

Research limitations/implications

This paper successfully presents the capability of TWAM for creating gradient metallic objects with varying hardness. Although developed using ER70S-6 and ER110S-G filler wire combination, the methodology can be extended for other filler wire combinations too for creating FGMs

Originality/value

GMAW-based twin-wire welding for additive manufacturing is a novel process which uses dissimilar filler wires for creating FGMs. This paper describes methodology of the same followed by illustration of parts created with bi-directional hardness gradient.

Details

Rapid Prototyping Journal, vol. 23 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 12 February 2018

Victor Rizov

This paper aims to analyze the elastic-plastic delamination fracture behaviour of multilayered functionally graded four-point bending beam configuration.

Abstract

Purpose

This paper aims to analyze the elastic-plastic delamination fracture behaviour of multilayered functionally graded four-point bending beam configuration.

Design/methodology/approach

The mechanical response of beam is described by a power-law stress-strain relation. The fracture is studied analytically in terms of the strain energy release rate by considering the beam complimentary strain energy. The beam can have an arbitrary number of layers. Besides, each layer may have different thickness and material properties. Also, in each layer, the material is functionally graded along the beam width. A delamination crack is located arbitrary between layers. Thus, the crack arms have different thickness.

Findings

The analysis developed is used to elucidate the effects of crack location, material gradient and non-linear behaviour of material on the delamination fracture. It is found that the material non-linearity leads to increase in the strain energy release rate. Therefore, the non-linear behaviour of material should be taken into account in fracture mechanics-based safety design of structural members and components made of multilayered functionally graded materials. The analysis revealed that the strain energy release rate can be effectively regulated by using appropriate material gradients in the design stage of multilayered functionally graded constructions.

Originality/value

Delamination fracture behaviour of multilayered functionally graded four-point bending beam configuration is studied in terms of the strain energy release rate by taking into account the material non-linearity.

Details

World Journal of Engineering, vol. 15 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 29 May 2009

V.K. Gupta, Vijay Kumar and S. Ray

The purpose of this paper is to investigate the effect of imposing linear and quadratic composition gradients on the steady state creep behavior of a rotating functionally graded…

Abstract

Purpose

The purpose of this paper is to investigate the effect of imposing linear and quadratic composition gradients on the steady state creep behavior of a rotating functionally graded Al‐SiCP disc operating under a radial thermal gradient.

Design/methodology/approach

Mathematical model to describe steady state creep behavior in rotating discs made of isotropic aluminum composite containing linear and quadratic distributions of Silicon Carbide (SiCP) in the radial direction has been formulated. The discs are assumed to operate under a radial thermal gradient originating due to braking action as estimated by FEM analysis. The steady state creep behavior of the discs under stresses developing due to rotation has been determined following Sherby's law. Based on the developed model, the distributions of stresses and strain rates have been obtained and compared for various functionally graded material (FGM) discs containing the same average amount (20 vol per cent) of dispersoid. The creep response of a composite disc with uniform SiCP content of 20 vol per cent and operating under a radial thermal gradient has also been computed for comparison with the results obtained for FGM discs.

Findings

The study reveals that the distribution of stresses and strain rates in a rotating composite disc operating under a radial thermal gradient are significantly affected by different particle distributions with in the disc. The creep stresses and steady state creep rates in a rotating FGM disc can be significantly reduced by employing more SiCP particles in the middle compared to the inner and the outer radii.

Originality/value

The study provides an understanding of the required tailoring of composition in order to control creep stresses and creep rates in a rotating FGM disc operating under a radial thermal gradient.

Details

Engineering Computations, vol. 26 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 25 October 2021

Bo Chen, Zheng Meng, Kai Yang, Yongzhen Yao, Caiwang Tan and Xiaoguo Song

The purpose of this paper is to predict and control the composition during laser additive manufacturing, since composition control is important for parts manufactured by laser…

Abstract

Purpose

The purpose of this paper is to predict and control the composition during laser additive manufacturing, since composition control is important for parts manufactured by laser additive manufacturing. Aluminum and steel functionally graded material (FGM) were manufactured by laser metal deposition, and the composition was analyzed by means of spectral analysis simultaneously.

Design/methodology/approach

The laser metal deposition process was carried out on a 5 mm thick 316L plate. Spectral line intensity ratio and plasma temperature were chosen as two main spectroscopic diagnosis parameters to predict the compositional variation. Single-trace single-layer experiments and single-trace multi-layer experiments were done, respectively, to test the feasibility of the spectral diagnosis method.

Findings

Experiment results showed that with the composition of metal powder changing from steel to aluminum, the spectral intensity ratio of the characteristic spectral line is proportional to the elemental content in the plasma. When the composition of deposition layers changed, the characteristic spectrum line intensity ratio changed obviously. And the linear chemical composition analysis results confirmed the gradient composition variation of the additive manufacturing parts. The results verified the feasibility of composition analysis based on spectral information in the laser additive manufacturing process.

Originality/value

The composition content of aluminum and steel FGM was diagnosed by spectral information during laser metal deposition, and the relationship between spectral intensity and composition was established.

Details

Rapid Prototyping Journal, vol. 28 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 August 1999

Jaroslav Mackerle

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper…

2605

Abstract

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper contains references to papers, conference proceedings and theses/dissertations on the subject that were published between 1977‐1998. The following topics are included: ceramics material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, ferrites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glassmaterial and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

Details

Engineering Computations, vol. 16 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 16 May 2023

Minh Thi Tran and Son Thai

The main objective of this study is to develop a numerical model based on Isogeometric Analysis to study the dynamic behavior of multi-directional functionally graded plates with…

Abstract

Purpose

The main objective of this study is to develop a numerical model based on Isogeometric Analysis to study the dynamic behavior of multi-directional functionally graded plates with variable thickness.

Design/methodology/approach

A numerical study was conducted on the dynamic behavior of multi-directional functionally graded plates. Rectangular and circular plates with variable thickness are taken into investigation. The third-order shear deformation plate theory of Reddy is used to describe the displacement field, while the equation of motion is developed based on the Hamilton's principle. Isogeometric Analysis approach is employed as a discretization tool to develop the system equation, where NURBS basis functions are used. The famous Newmark method is used to solve time-dependent problems.

Findings

The results obtained from this study indicated that the thickness gradation has a more considerable effect than in-plane variation of materials in MFGM plates. Additionally, the influence of the damping factor is observed to affect the vibration amplitude of the plate. The results obtained from this study could be used for future investigations, where the viscous elasticity and other dynamic factors are considered.

Originality/value

Although there have been a number of studies in the literature devoted to analyzing the linear static bending and free vibration of FGM and MFGM plates with variable thickness, the study on dynamic response of FGM and MFGM plate is still limited. Therefore, this study is dedicated to the investigation of the dynamic behavior of multi-directional functionally graded plates.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 15 July 2022

Upendra Bajpai, Palash Soni, Vivek Kumar Gaba and Shubhankar Bhowmick

When the temperature of an air conditioning unit’s fin surface goes below its dew point temperature, condensation forms on the unit’s surface. As a result, the cooling coil’s…

Abstract

Purpose

When the temperature of an air conditioning unit’s fin surface goes below its dew point temperature, condensation forms on the unit’s surface. As a result, the cooling coil’s performance is compromised. By altering the cross-section and heat conductivity of the fins, the performance of such systems can be improved. This study aims to analyze the thermal performance of longitudinal fins made up of a variable thickness (assuming constant weight) and functionally graded material.

Design/methodology/approach

Different grading parameters are considered for an exponential variation of thermal conductivity. The humidity ratio and the corresponding fin temperatures are assumed to follow a cubic relationship. The Bvp4c solver in MATLAB® is used to solve the differential heat transfer equation resulting from balancing heat transfer in a small segment.

Findings

Validation of the methodology is provided by previous research presented in this area. For different combinations of grading parameters, geometry parameters and relative humidity, the normalized temperature distribution along the fin length and fin efficiency contours are plotted, and the results are very promising.

Originality/value

When compared to the efficiency of an isotropic homogenous rectangular longitudinal fin with optimal geometry and grading parameters, a 17% increase in efficiency under fully wet conditions is measured. When it comes to fin design, these efficiency contour plots are extremely useful.

Details

World Journal of Engineering, vol. 20 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 12 October 2015

Amale Mahi, El Abbas Adda Bedia, Abdelouahed Tounsi and Amina Benkhedda

A new simple parametric shear deformation theory applicable to isotropic and functionally graded plates is developed. This new theory has five degrees of freedom, provides…

Abstract

Purpose

A new simple parametric shear deformation theory applicable to isotropic and functionally graded plates is developed. This new theory has five degrees of freedom, provides parabolic transverse shear strains across the thickness direction and hence, it does not need shear correction factor. Moreover, zero-traction boundary conditions on the top and bottom surfaces of the plate are satisfied rigorously. The paper aims to discuss these issues.

Design/methodology/approach

Material properties are temperature-dependent and vary continuously through the thickness according to a power law distribution. The plate is assumed to be initially stressed by a temperature rise through the thickness. The energy functional of the system is obtained using Hamilton’s principle. Free vibration frequencies are then calculated using a set of characteristic orthogonal polynomials and by applying Ritz method for different boundary conditions.

Findings

In the light of good performance of the present theory for all boundary conditions considered, it can be considered as an excellent alternative to some two-dimensional (2D) theories for approximating the tedious and time consuming three-dimensional plate problems.

Originality/value

To the best of the authors’ knowledge and according to literature survey, almost all published higher order shear deformation theories have been limited to simply supported boundary conditions and without taking into account the thermal stresses effects. The existing 2D shear deformation theories of Reddy, Karama and Touratier can be easily recovered. Furthermore, this feature can be highly appreciated in an iterative design process where a large number of derived plate models can be tested by selecting only two parameters in a simple polynomial function which is computationally efficient. Finally, new results are presented to show the effect of material variation, and temperature rise on natural frequencies of the FG plate for different boundary conditions.

Details

Multidiscipline Modeling in Materials and Structures, vol. 11 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 April 2005

Xiaojun Wu, Weijun Liu and Michael Yu Wang

The representation of Heterogeneous Object (HO) is divided into two categories: Data model (DM) and material evaluation paradigm (MEP). A hybrid methodology with geometry model…

Abstract

The representation of Heterogeneous Object (HO) is divided into two categories: Data model (DM) and material evaluation paradigm (MEP). A hybrid methodology with geometry model and volumetric dataset to represent heterogeneous properties is proposed in this paper. Geometry model of an object can guarantee the accuracy of the final HO slices; and volumetric dataset lends the flexible manipulability and other advantages to HO representation. Two MEPs, namely distance field (DF) based and Fixed Reference Features & Active Grading Source(s) (FRF&AGS) are presented to facilitate the process of HO representation according to the designer)s input parameters. The DM can be modified interactively with users until the final satisfactory result is obtained. In this paper, a scheme of HO slicing is described. In this method, we utilize the slices contour of geometrical model as constraint to reconstruct the HO slices, which can theoretically achieve the same accuracy with the geometrical shape. Some examples of Heterogeneous object represented with our scheme are provided.

Details

Multidiscipline Modeling in Materials and Structures, vol. 1 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

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