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This paper aims to develope the electromagnetic interference shielding materials with high performance. To develop advanced polymer-based electromagnetic interference shielding materials with rather high temperature stability, good processability and moderate mechanical properties, the authors chose the polyimide (PI) foam as matrix and ferriferrous oxide (Fe₃O₄) as fillers to prepare the composite foams with lightweight and rather good electromagnetic interference shielding performance.

Some polyimide nanocomposite foams with Fe₃O₄ as fillers have been prepared by in situ dispersion and foaming with pyromellitic dianhydride (PMDA) and isocyanate (PAPI) as raw materials and water as foaming agent. By varying the Fe₃O₄ contents, a series of PI/Fe₃O₄ nanocomposite foams with fine microstructures and high thermal stability were obtained. The structure and performances of nanocomposite foams were examined, and the effects of Fe₃O₄ on the microstructure and properties of composite foams were investigated.

This work demonstrates that PI/Fe₃O₄ foams could be fabricated by thermally treating the polyimide foam intermediates with Fe₃O₄ nanoparticles through a blending reaction of precursors. The final PI/Fe₃O₄ composite foams maintained the excellent thermal property and showed a super paramagnetic behaviour, which has a positive effect on the improvement of electromagnetic shielding performance.

In this paper, the effects of Fe₃O₄ on the performances of PI/Fe₃O₄ composite foam were reported. It provided an effective methodology for the preparation of polymer/Fe₃O₄ nanocomposite foams, which hold great promise towards the potential application in the areas of electromagnetic shielding materials.

A series of PI/Fe₃O₄ composite foams with different contents of Fe₃O₄ were prepared by blending reaction of the precursors. The effects of Fe₃O₄ on the structures and properties of PI/Fe₃O₄ composite foam were discussed in detail.

This article presents an approach for assessing the damage resistance of H30 rigid foam subjected to local static loading. The main goal of the experimental part of this paper is to obtain the loaddisplacement response of foam beam specimens under static indentation by steel cylindrical indentors for both loading (indentation) and unloading stages. The instant residual dent magnitude is also measured in the testing. The nonlinear character of the mechanical behavior and the formation of a residual dent (after unloading) are attributed to local crushing of the foam in the zone directly under the indentation area. A visual inspection of a lateral surface of the foam specimens after indentation tests revealed that the local damage underneath the indentor consists of crushed and highly compacted foam, while the rest of the specimen is almost undeformed. A two‐dimensional numerical model is developed to simulate the static indentation response using the ABAQUS computer code. No overall bending of the foam specimens is assumed. The finite element modeling procedure takes into account both physical and geometrical non‐linearities. In order to simulate the plastic part of the response, the model employs the *CRUSHABLE FOAM and *CRUSHABLE FOAM HARDENING options. The modeling procedure is capable of analyzing indentation as well as unloading of foam beam specimens. Thus, the instant residual dent can be predicted. Results generated by this model exhibit good correlation with indentation tests data, thus substantiating its validity.

Polyurethane (PUR) foam parts are traditionally manufactured using metallic molds, an unsuitable approach for prototyping purposes. Thus, rapid tooling of disposable molds using fused filament fabrication (FFF) with polylactic acid (PLA) and glycol-modified polyethylene terephthalate (PETG) is proposed as an economical, simpler and faster solution compared to traditional metallic molds or three-dimensional (3D) printing with other difficult-to-print thermoplastics, which are prone to shrinkage and delamination (acrylonitrile butadiene styrene, polypropilene-PP) or high-cost due to both material and printing equipment expenses (PEEK, polyamides or polycarbonate-PC). The purpose of this study has been to evaluate the ease of release of PUR foam on these materials in combination with release agents to facilitate the mulding/demoulding process.

PETG, PLA and hardenable polylactic acid (PLA 3D870) have been evaluated as mold materials in combination with aqueous and solvent-based release agents within a full design of experiments by three consecutive molding/demolding cycles.

PLA 3D870 has shown the best demoldability. A mold expressly designed to manufacture a foam cushion has been printed and the prototyping has been successfully achieved. The demolding of the part has been easier using a solvent-based release agent, meanwhile the quality has been better when using a water-based one.

The combination of PLA 3D870 and FFF, along with solvent-free water-based release agents, presents a compelling low-cost and eco-friendly alternative to traditional metallic molds and other 3D printing thermoplastics. This innovative approach serves as a viable option for rapid tooling in PUR foam molding.

Auxetics metamaterials show high performance in their specific characteristics, while the absolute stiffness and strength are much weaker due to substantial porosity. This paper aims to propose a novel auxetic honeycomb structure manufactured using selective laser melting and study the enhanced mechanical performance when subjected to in-plane compression loading.

A novel composite structure was designed and fabricated on the basis of an arrowhead auxetic honeycomb and filled with polyurethane foam. The deformation mechanism and mechanical responses of the structure with different structural parameters were investigated experimentally and numerically. With the verified simulation models, the effects of parameters on compression strength and energy absorption characteristics were further discussed through parametric analysis.

A good agreement was achieved between the experimental and simulation results, showing an evidently enhanced compression strength and energy absorption capacity. The interaction between the auxetic honeycomb and foam reveals to exploit a reinforcement effect on the compression performance. The parametric analysis indicates that the composite with smaller included angel and higher foam density exhibits higher plateau stress and better specific energy absorption, while increasing strut thickness is undesirable for high energy absorption efficiency.

The results of this study served to demonstrate an enhanced mechanical performance for the foam filled auxetic honeycomb, which is expected to be exploited with applications in aerospace, automobile, civil engineering and protective devices. The findings of this study can provide numerical and experimental references for the design of structural parameters.

The purpose of this paper is mainly to know: (1) the sound absorption coefficient of porous composite structures constituted by a new kind of lightweight ceramic foam and perforated plate; (2) the availability of an equivalent porous material model, recently proposed by the present author, to these composite structures in sound absorption.

A kind of lightweight ceramic foam with bulk density of 0.38–0.56 g·cm-3 was produced by means of molding, drying and sintering. The effect of stainless steel perforated plate on sound absorption performance of the ceramic foam was investigated by means of JTZB absorption tester.

The results indicate that the sound absorption performance could be obviously changed by adding the stainless steel perforated plate in front of the porous samples and the air gap in back of the porous samples. Adding the perforated plate to the porous sample with a relatively large pore size, the sound absorption performance could be evidently improved for the composite structure. When the air gap is added to the composite structure, the first absorption peak shifts to the lower frequency, and the sound absorption coefficient could increase in the low frequency range.

Based on the equivalent porous material model and the “perforated plate with air gap” model, the sound absorption performance of the composite structures can be simulated conveniently to a great extent by using Johnson-Champoux-Allard model.

This paper aims to understand the effect of extrusion conditions on the degree of foaming of polylactic acid (PLA) during three-dimensional (3D) printing. It was also targeted to optimize the slicing parameters for 3D printing and to study how the properties of printed parts are influenced by the extrusion conditions.

This study used a commercially available PLA filament that undergoes chemical foaming. An extrusion 3D printer was used to produce individual extrudates and print samples that were characterized using an optical microscope, scanning electron microscope and custom in-house apparatuses.

The degree of foaming of the extrudates was found to strongly depend on the extrusion temperature and the material feed speed. Higher temperatures significantly increased the number of nucleation sites for the blowing agent as well as the growth rate of micropores. Also, as the material feed speed increased, the micropores were allowed to grow bigger which resulted in higher degrees of foaming. It was also found that, as the degree of foaming increased, the porous parts printed with optimized slicing parameters were lightweight and thermally less conductive.

This study fills the gap in literature where it examines the foaming behavior of individual extrudates as they are extruded. By doing so, this work distinguishes the effect of extrusion conditions from the effect of slicing parameters on the foaming behavior which enhances the understanding of extrusion of chemically foamed PLA.

This study aims to present the numerical analysis of exergy transfer and irreversibility through the discrete filling of high-porosity aluminum metal foams inside the horizontal pipe.

In this study, the heater is embedded on the pipe’s circumference and is assigned with known heat input. To enhance the heat transfer, metal foam of 10 pores per inch with porosity 0.95 is filled into the pipe. In filling, two kinds of arrangements are made, in the first arrangement, the metal foam is filled adjacent to the inner wall of the pipe [Model (1)–(3)], and in the second arrangement, the foam is located at the center of the pipe [Models (4)–(6)]. So, six different models are examined in this research for a fluid velocity ranging from 0.7 to7 m/s under turbulent flow conditions. Darcy Extended Forchheimer is combined with local thermal non-equilibrium models for forecasting the flow and heat transfer features via metal foams.

The numerical methodology implemented in this study is confirmed by comparing the outcomes with the experimental outcomes accessible in the literature and found a fairly good agreement between them. The application of the second law of thermodynamics via metal foams is the novelty of current investigation. The evaluation of thermodynamic performance includes the parameters such as mean exergy-based Nusselt number (Nu_e), rate of irreversibility, irreversibility distribution ratio (I_DR), merit function (MF) and non-dimensional exergy destruction (I^*). In all the phases, Models (1)–(3) exhibit better performance than Models (4)–(6).

The present study helps to enhance the heat transfer performance with the introduction of metal foams and reveals the importance of available energy (exergy) in the system which helps in arriving at optimum design criteria for the thermal system.

The uniqueness of this study is to analyze the impact of discrete metal foam filling on exergy and irreversibility in a pipe under turbulent flow conditions.

Metal foams are a structural and functional composite materials that have received wide attention due to their specific structures and properties. The aim of this study is to investigate the mechanical properties of syntactic foam by using expanded silica gel with the spacer technique.

In this research paper, the vacuum casting production method was used to produce metal syntactic foams including AlSi12 and AlSi8Cu3 matrix and expanded silica gel fillers with diameters of 2–4.75 mm and 4.75–5.6 mm.

As a result of the study, it was observed that as the foam densities increased, the compressive strength values of the samples increased due to the increasing volume fraction of the metallic matrix. Samples with the AlSi12 matrix showed higher compressive strength than samples with the AlSi8Cu3 matrix.

The originality of the study is the comparison of two different main matrix alloys (AlSi12 and AlSi8Cu3) and different pores using expanded silica gel.

This study aims to generate different three-dimensional (3D) foam models using computer tomography (CT) scan and solid continuum techniques. The generated foam models were used to study deformation mechanism and the elastic-plastic behaviour with the existing experimental foam behaviour.

CT scan model was generated by combing 2D images of foam in MIMICS software. Afterwards, it was imported in ABAQUS/CAE software. However, solid continuum model was generated in ABAQUS/CAE software by using crushable foam properties. Then, the generated foam models were sets boundary conditions for a compression test.

CT scans capture the actual morphology of foam sample which may directly an image based finite element foam model. The sectional views of both the models were used to observe deformation mechanism on compression. The real compressive behaviour of foam was visualised in CT-Scan foam model. It was observed that CT-scan model was the more accurate modelling method than crushable foam model.

The internal structure of foam is very complex and difficult to analyse. Therefore, CT-scanning may be the accurate method for capturing the macro-level detailing of foam structure. A CT-scan foam model can be used for multiple times for mechanical analysis using a simulation software, which may reduce the manufacturing and the experimental cost and time.

This research is part of a project that aims to investigate using foamed concrete structurally in houses. Foamed concrete has a porous structure that makes it light in weight, good in thermal insulation, good in sound insulation and workable.

An experimental program is conducted in this research to investigate the behavior of polypropylene fiber reinforced foam concrete beams laterally reinforced with/without glass fiber grid.

The results proved the effectiveness and efficiency of using glass fiber grid as lateral reinforcements on the shear strength of reinforced foam concrete ribs, in reducing the cracks width and increasing its shear capacity, contrary to using glass fiber grid of reinforced foam concrete beams since glass fiber grid did not play good role in beams.

Limited literature is available regarding the structural use of foam concrete. However, work has been done in many countries concerning its use as insulation material, while limited work was done on structural type of foam concrete.