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Article
Publication date: 1 June 2015

Alain Fossi, Alain DeChamplain and Benjamin Akih-Kumgeh

The purpose of this paper is to numerically investigate the three-dimensional (3D) reacting turbulent two-phase flow field of a scaled swirl-stabilized gas turbine combustor using…

Abstract

Purpose

The purpose of this paper is to numerically investigate the three-dimensional (3D) reacting turbulent two-phase flow field of a scaled swirl-stabilized gas turbine combustor using the commercial computational fluid dynamic (CFD) software ANSYS FLUENT. The first scope of the study aims to explicitly compare the predictive capabilities of two turbulence models namely Unsteady Reynolds Averaged Navier-Stokes and Scale Adaptive Simulation for a reasonable trade-off between accuracy of results and global computational cost when applied to simulate swirl-stabilized spray combustion. The second scope of the study is to couple chemical reactions to the turbulent flow using a realistic chemistry model and also to model the local chemical non-equilibrium(NEQ) effects caused by turbulent strain such as flame stretching.

Design/methodology/approach

Standard Eulerian and Lagrangian formulations are used to describe both gaseous and liquid phases, respectively. The computing method includes a two-way coupling in which phase properties and spray source terms are interchanging between the two phases within each coupling time step. The fuel used is liquid jet-A1 which is injected in the form of a polydisperse spray and the droplet evaporation rate is calculated using the infinite conductivity model. One-component (n-decane) and two-component fuels (n-decane+toluene) are used as jet-A1 surrogates. The combustion model is based on the mean mixture fraction and its variance, and a presumed-probability density function is used to model turbulent-chemistry interactions. The instantaneous thermochemical state necessary for the chemistry tabulation is determined by using initially the equilibrium (EQ) assumption and thereafter, detailed NEQ calculations through the steady flamelets concept. The combustion chemistry of these surrogates is represented through a reduced chemical kinetic mechanism (CKM) comprising 1,045 reactions among 139 species, derived from the detailed jet-A1 surrogate model, JetSurf 2.0 using a sensitivity based method, Alternate Species Elimination.

Findings

Numerical results of the gas velocity, the gas temperature and the species molar fractions are compared with their experimental counterparts obtained from a steady state flame available in the literature. It is observed that, SAS coupled to the tabulated flamelet-based chemistry, predicts reasonably the main flame trends, while URANS even provided with the same combustion model and computing resources, leads to a poor prediction of the global flame trends, emphasizing the asset of a proper resolution when simulating spray flames.

Research limitations/implications

The steady flamelet model even coupled with a robust turbulence model does not reproduce accurately the trend of species with slow oxidation kinetics such as CO and H2, because of the restrictiveness of the solutions space of flamelet equations and the assumption of unity Lewis for all species.

Practical implications

This work is adding a contribution for spray flame modeling and can be seen as an extension to the significant efforts for the modeling of gaseous flames using robust turbulence models coupled with the tabulated flamelet-based chemistry approach to considerably reduce computing cost. The exclusive use of a commercial CFD code widely used in the industry allows a direct application of this simulation approach to industrial configurations while keeping computing cost reasonable.

Originality/value

This study is useful to engineers interested in designing combustors of gas turbines and others combustion systems fed with liquid fuels.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 25 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 6 February 2017

Alain Fossi and Alain DeChamplain

Safety improvement and pollutant reduction in many practical combustion systems and especially in aero-gas turbine engines require an adequate understanding of flame ignition and…

Abstract

Purpose

Safety improvement and pollutant reduction in many practical combustion systems and especially in aero-gas turbine engines require an adequate understanding of flame ignition and stabilization mechanisms. Improved software and hardware have opened up greater possibilities for translating basic knowledge and the results of experiments into better designs. The present study deals with the large eddy simulation (LES) of an ignition sequence in a conical shaped bluff-body stabilized burner involving a turbulent non-premixed flame. The purpose of this paper is to investigate the impact of spark location on ignition success. Particular attention is paid to the ease of handling of the numerical tool, the computational cost and the accuracy of the results.

Design/methodology/approach

The discrete particle ignition kernel (DPIK) model is used to capture the ignition kernel dynamics in its early stage of growth after the breakdown period. The ignition model is coupled with two combustion models based on the mixture fraction-progress variable formulation. An infinitely fast chemistry assumption is first done, and the turbulent fluctuations of the progress variable are captured with a bimodal probability density function (PDF) in the line of the Bray–Moss–Libby (BML) model. Thereafter, a finite rate chemistry assumption is considered through the flamelet-generated manifold (FGM) method. In these two assumptions, the classical beta-PDF is used to model the temporal fluctuations of the mixture fraction in the turbulent flow. To model subgrid scale stresses and residual scalars fluxes, the wall-adapting local eddy (WALE) and the eddy diffusivity models are, respectively, used under the low-Mach number assumption.

Findings

Numerical results of velocity and mixing fields, as well as the ignition sequences, are validated through a comparison with their experimental counterparts. It is found that by coupling the DPIK model with each of the two combustion models implemented in a LES-based solver, the ignition event is reasonably predicted with further improvements provided by the finite rate chemistry assumption. Finally, the spark locations most likely to lead to a complete ignition of the burner are found to be around the shear layer delimiting the central recirculation zone, owing to the presence of a mixture within flammability limits.

Research limitations/implications

Some discrepancies are found in the radial profiles of the radial velocity and consequently in those of the mixture fraction, owing to a mismatch of the radial velocity at the inlet section of the computational domain. Also, unlike FGM methods, the BML model predicts the overall ignition earlier than suggested by the experiment; this may be related to the overestimation of the reaction rate, especially in the zones such as flame holder wakes which feature high strain rate due to fuel-air mixing.

Practical implications

This work is adding a contribution for ignition modeling, which is a crucial issue in various combustion systems and especially in aircraft engines. The exclusive use of a commercial computational fluid dynamics (CFD) code widely used by combustion system manufacturers allows a direct application of this simulation approach to other configurations while keeping computing costs at an affordable level.

Originality/value

This study provides a robust and simple way to address some ignition issues in various spark ignition-based engines, namely, the optimization of engines ignition with affordable computational costs. Based on the promising results obtained in the current work, it would be relevant to extend this simulation approach to spray combustion that is required for aircraft engines because of storage volume constraints. From this standpoint, the simulation approach formulated in the present work is useful to engineers interested in optimizing the engines ignition at the design stage.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 11 March 2020

Hamidreza Khodayari, Fathollah Ommi and Zoheir Saboohi

The purpose of this paper is to review the applications of the chemical reactor network (CRN) approach for modeling the combustion in gas turbine combustors and classify the CRN…

701

Abstract

Purpose

The purpose of this paper is to review the applications of the chemical reactor network (CRN) approach for modeling the combustion in gas turbine combustors and classify the CRN construction methods that have been frequently used by researchers.

Design/methodology/approach

This paper initiates with introducing the CRN approach as a practical tool for precisely predicting the species concentrations in the combustion process with lower computational costs. The structure of the CRN and its elements as the ideal reactors are reviewed in recent studies. Flow field modeling has been identified as the most important input for constructing the CRNs; thus, the flow field modeling methods have been extensively reviewed in previous studies. Network approach, component modeling approach and computational fluid dynamics (CFD), as the main flow field modeling methods, are investigated with a focus on the CRN applications. Then, the CRN construction approaches are reviewed and categorized based on extracting the flow field required data. Finally, the most used kinetics and CRN solvers are reviewed and reported in this paper.

Findings

It is concluded that the CRN approach can be a useful tool in the entire process of combustion chamber design. One-dimensional and quasi-dimensional methods of flow field modeling are used in the construction of the simple CRNs without detailed geometry data. This approach requires fewer requirements and is used in the initial combustor designing process. In recent years, using the CFD approach in the construction of CRNs has been increased. The flow field results of the CFD codes processed to create the homogeneous regions based on construction criteria. Over the past years, several practical algorithms have been proposed to automatically extract reactor networks from CFD results. These algorithms have been developed to identify homogeneous regions with a high resolution based on the splitting criteria.

Originality/value

This paper reviews the various flow modeling methods used in the construction of the CRNs, along with an overview of the studies carried out in this field. Also, the usual approaches for creating a CRN and the most significant achievements in this field are addressed in detail.

Details

Aircraft Engineering and Aerospace Technology, vol. 92 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 27 August 2024

Shankar A., Parammasivam K.M. and Subramanian Surya Narayanan

The purpose of this paper is to provide an overview of the computational progress in the development of hydrogen-fired gas turbines. This review aims to identify suitable…

Abstract

Purpose

The purpose of this paper is to provide an overview of the computational progress in the development of hydrogen-fired gas turbines. This review aims to identify suitable combustion models, appropriate NOx chemistry mechanisms and NOx emission levels for effective utilization of hydrogen as an alternative fuel in gas turbines.

Design/methodology/approach

Hydrogen is recognized as a potential alternative fuel for achieving exceptionally low emissions in gas turbines. The developments in conventional, trapped vortex combustor and micromix combustors are discussed, along with various computational models aimed at accurately predicting combustion and emission characteristics. The results of numerical simulations were then discussed with emphasis on their role in optimizing the combustor geometry.

Findings

Computational studies that were used to optimize the combustor geometry to reduce NOx emissions and the flashback phenomenon are discussed. To retrofit existing gas turbines for hydrogen fuel, minor modifications that are required were discussed by analyzing extensive literature. The influence of key design and geometrical parameters on NOx emissions and the appropriate selection of combustion models for numerical simulations in optimizing various combustion systems are elaborated.

Originality/value

The review emphasizes the computational studies in the progress of hydrogen-fired gas turbine developments. The previous reviews were primarily focused on the combustion technologies for hydrogen-fired gas turbines. This comprehensive review focuses on the key design parameters, flame structure, selection of combustion models, combustion efficiency improvement and impact of parametric studies on NOx formation of various combustion systems, in particular hydrogen combustion for gas turbine applications.

Details

Aircraft Engineering and Aerospace Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 18 March 2022

Xiang Fang, Anthony Chun Yin Yuen, Eric Wai Ming Lee, Jiyuan Tu and Sherman Cheung

The purpose of this paper is to investigate the development process of the fire whirl in the fixed-frame facility and focus on the impacts of the fire whirl’s vortex core on the…

109

Abstract

Purpose

The purpose of this paper is to investigate the development process of the fire whirl in the fixed-frame facility and focus on the impacts of the fire whirl’s vortex core on the formation and flame structure of the fire whirl.

Design/methodology/approach

The complex turbulent reacting flame surface is captured by the large eddy simulation turbulence closure coupled with two sub-grid scale (SGS) kinetic schemes (i.e. the chemistry equilibrium and steady diffusion flamelet). Numerical predictions are validated thoroughly against the measurements by Lei et al. (2015) with excellent agreements. A double maximum tangential velocity refinement approach is proposed to quantify the vortex cores’ instantaneous location and region, addressing the missing definition in other studies.

Findings

The numerical results show that the transition process of the fire whirl is dominated by the vortex core movement, which is related to the centripetal force. The unsteadiness of the fully developed fire whirl was found depending on the instantaneous fluctuation of heat release rate. The steady diffusion flamelet scheme is essential to capture the instantaneous fluctuation. Furthermore, the axial velocity inside the vortex core is the key to determining the state of fire whirl.

Practical implications

Due to intensive interactions between buoyant fires and ambient rotating flow, the on-set and formation of fire whirl still remain largely elusive. This paper focused on the transition process of fire whirl between different development stages. This paper provides insights into the transition process from the inclined flame to the fire whirls based on the centripetal force.

Originality/value

This paper presented and compared two SGS kinetic schemes to resolve the fire whirl development process and the unsteadiness of its vortical structures. The modelling framework addresses the shortcoming of previous numerical studies where RANS turbulence closure and simplified combustion kinetics was adopted. Numerical results also revealed the fire whirl transition process and its relationship to centripetal force.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 10
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 6 November 2020

Alain Fossi, Alain DeChamplain, Benjamin Akih-Kumgeh and Jeffrey Bergthorson

This study aims to deal with the large eddy simulation (LES) of an ignition sequence and the resulting steady combustion in a swirl-stabilized liquid-fueled combustor. Particular…

Abstract

Purpose

This study aims to deal with the large eddy simulation (LES) of an ignition sequence and the resulting steady combustion in a swirl-stabilized liquid-fueled combustor. Particular attention is paid to the ease of handling the numerical tool, the accuracy of the results and the reasonable computational cost involved. The primary aim of the study is to appraise the ability of the newly developed computational fluid dynamics (CFD) methodology to retrieve the spark-based flame kernel initiation, its propagation until the full ignition of the combustion chamber, the flame stabilization and the combustion processes governing the steady combustion regime.

Design/methodology/approach

The CFD model consists of an LES-based spray module coupled to a subgrid-scale ignition model to capture the flame kernel initiation and the early stage of the flame kernel growth, and a combustion model based on the mixture fraction-progress variable formulation in the line of the flamelet generated manifold (FGM) method to retrieve the subsequent flame propagation and combustion properties. The LES-spray module is based on an Eulerian-Lagrangian approach and includes a fully two-way coupling at each time step to account for the interactions between the liquid and the gaseous phases. The Wall-Adapting Local Eddy-viscosity (WALE) model is used for the flow field while the eddy diffusivity model is used for the scalar fluxes. The fuel is liquid kerosene, injected in the form of a polydisperse spray of droplets. The spray dynamics are tracked using the Lagrangian procedure, and the phase transition of droplets is calculated using a non-equilibrium evaporation model. The oxidation mechanism of the Jet A-1 surrogate is described through a reduced reaction mechanism derived from a detailed mechanism using a species sensitivity method.

Findings

By comparing the numerical results with a set of published data for a swirl-stabilized spray flame, the proposed CFD methodology is found capable of capturing the whole spark-based ignition sequence in a liquid-fueled combustion chamber and the main flame characteristics in the steady combustion regime with reasonable computing costs.

Research limitations/implications

The proposed CFD methodology simulates the whole ignition sequence, namely, the flame kernel initiation, its propagation to fully ignite the combustion chamber, and the global flame stabilization. Due to the lack of experimental ignition data on this liquid-fueled configuration, the ability of the proposed CFD methodology to accurately predict ignition timing was not quantitatively assessed. It would, therefore, be interesting to apply this CFD methodology to other configurations that have experimental ignition data, to quantitatively assess its ability to predict the ignition timing and the flame characteristics during the ignition sequence. Such further investigations will not only provide further validation of the proposed methodology but also will potentially identify its shortfalls for better improvement.

Practical implications

This CFD methodology is developed by customizing a commercial CFD code widely used in the industry. It is, therefore, directly applicable to practical configurations, and provides not only a relatively straightforward approach to predict an ignition sequence in liquid-fueled combustion chambers but also a robust way to predict the flame characteristics in the steady combustion regime as significant improvements are noticed on the prediction of slow species.

Originality/value

The incorporation of the subgrid ignition model paired with a combustion model based on tabulated chemistry allows reducing computational costs involved in the simulation of the ignition phase. The incorporation of the FGM-based tabulated chemistry provides a drastic reduction of computing resources with reasonable accuracy. The CFD methodology is developed using the platform of a commercial CFD code widely used in the industry for relatively straightforward applicability.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 29 April 2014

Onur Tuncer and Bertan Kaynaroglu

– The purpose of this paper is to assess the validity of Weller's b-ω flamelet model for practical swirl-stabilized combustion applications.

298

Abstract

Purpose

The purpose of this paper is to assess the validity of Weller's b-ω flamelet model for practical swirl-stabilized combustion applications.

Design/methodology/approach

Swirl-stabilized premixed flame behavior is investigated utilizing an atmospheric combustor test rig. Swirl number of the flow is 0.74 with a cold flow Reynolds number of 19,400 based on the hydraulic diameter at the inlet pipe. Operating condition corresponds to an equivalence ratio of 0.7 at a thermal load of 20.4 kW. Reacting flow was seeded with TiO2 particles, and velocity distribution at the center plane was measured utilizing particle image velocimetry. These results serve as a validation dataset for numerical simulations. An open-source computational fluid dynamics (CFD) code library (OpenFOAM) is used for numerical computations. These unsteady Reynolds averaged Navier Stokes (RANS) computations were performed at the same load condition corresponding to experimental data. Parallel numerical simulations were carried out on 128 processor cores. To resolve turbulence, Menter's k-ω shear stress transport model was utilized; flame behavior, on the other hand, was described by Weller's b-ω flamelet model. A block-structured all-hexahedral mesh was used.

Findings

It is observed that two counter-rotating vortices in the main recirculation zone are responsible for flame stabilization. Weak secondary recirculation zones are also present at the sides above the dump plane. Flame front location was inferred from Mie scattering images. Experimental findings show that the flame anchors both on the tip of the center body and also at the rim of the outlet pipe. Numerical simulations capture the complex interactions between the flame and the turbulent flow. These results qualitatively agree with the flame structure observed experimentally.

Practical implications

Swirl-stabilized combustion systems are used in many practical applications ranging from aeroengines to land-based power generation systems. There are implications regarding the understanding of these combustion systems.

Social implications

Better understanding of combustion systems contributes to better performing turbine engines and reduced emissions with implications for the entire society.

Originality/value

The paper provides experimental insight into the application of a combustion model for a flame configuration of practical interest.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 86 no. 3
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 6 January 2012

Rob Bastiaans and A.W. Vreman

The present paper is about numerical simulations of one‐ and two‐dimensional lean hydrogen combustion at an equivalence ratio of 0.7. The initial flat two‐dimensional flames show…

Abstract

Purpose

The present paper is about numerical simulations of one‐ and two‐dimensional lean hydrogen combustion at an equivalence ratio of 0.7. The initial flat two‐dimensional flames show unstable behavior. The instabilities generate flame wrinkling and flame induced turbulence. As a result, cusp‐like structures arise that both merge and break up in new cusps. Therefore, physically, the laminar burning velocity associated to an adiabatic flat flame does not exist. Instead, a statistical effective burning velocity and flame width develop in which the cusp like structures and their effects are included. The purpose of this paper is to describe the phenomena with a reduced chemical approach.

Design/methodology/approach

Simulations are performed with detailed kinetics, to study the main properties and dynamics of the wrinkling. An attempt is made to reduce the chemistry employing flamelet generated manifolds to make a step towards large‐scale, low cost simulations, which are still able to capture the physics. Here the manifold was built of premixed flames with variations of stretch, unburnt temperature and equivalence ratio. A priori correlations are presented, together with results from actual reduced chemistry simulations.

Findings

It was found that with introduction of variation of equivalence ratio into the manifold the main physical phenomena are captured. Moreover, an effective inclusion of differential diffusion was succesfully tested and applied. Results of effective burning velocities and flame widths are presented.

Originality/value

The paper shows the potential of performing accurate simulations using the chemical reduction technique of flamelet generated manifolds for pure lean hydrogen flames.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 22 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 22 August 2019

Wojciech Piotr Adamczyk, Grzegorz Kruczek, Ryszard Bialecki and Grzegorz Przybyła

The internal combustion engine operated on gaseous fuels shows great potential in terms of integration of the renewable and traditional sources for an effective solution for clean…

Abstract

Purpose

The internal combustion engine operated on gaseous fuels shows great potential in terms of integration of the renewable and traditional sources for an effective solution for clean energy production challenge. Different fuel mixtures that can be used to power the engine are characterized by various combustion properties, which can affect its overall efficiency. The purpose of this paper is to provide reasonable answer, how the operation condition can change due to different fuel, without enormous cost of prototyping processes using physical models a digital model can be seen as promising technique.

Design/methodology/approach

Presented work discusses the application, and extensive description of two commercial codes Ansys Fluent and Forte for modeling stationary engine fueled by compressed natural gas (CNG) and biogas. To check the model accuracy, all carried out numerical results were compared against experimental data collected at in-house test rig of single cylinder four stroke engine. The impacts of tested gaseous fuel on the engine working conditions and emission levels were investigated.

Findings

Carried out simulations showed good agreement with experimental data for investigated cases. Application on numerical models give possibility to visualize flame front propagation and pollutant formation for tested fuels. The biogas fuel has shown the impaired early flame phase, which led to longer combustion, lower efficiency, power output, repeatability and in some cases higher HC and carbon monoxide (CO) emissions as a result of combustion during the exhaust stroke. Looking at the CO formation it was observed that it instantly accrue with flame front propagation as a result of methane oxidation, while for NOx formation revers effect was seen.

Originality/value

The application of new approach for modeling combustion process in stationary engines fueled by CNG and alternative biogas fuel has been discussed. The cons and pros of the Forte code in terms of its application for engine prototaping process has been discussed.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Open Access
Article
Publication date: 25 April 2023

Rene Prieler, Simon Pletzer, Stefan Thusmer, Günther Schwabegger and Christoph Hochenauer

In fire resistance tests (FRTs) of building materials, a crucial criterion to pass the test procedure is to avoid the leakage of the hot flue gases caused by gaps and cracks…

Abstract

Purpose

In fire resistance tests (FRTs) of building materials, a crucial criterion to pass the test procedure is to avoid the leakage of the hot flue gases caused by gaps and cracks occurring due to the thermal exposure. The present study's aim is to calculate the deformation of a steel door, which is embedded within a wall made of bricks, and qualitatively determine the flue gas leakage.

Design/methodology/approach

A computational fluid dynamics/finite element method (CFD/FEM) coupling was introduced representing an intermediate approach between a one-way and a full two-way coupling methodology, leading to a simplified two-way coupling (STWC). In contrast to a full two way-coupling, the heat transfer through the steel door was simulated based on a one-way approach. Subsequently, the predicted temperatures at the door from the one-way simulation were used in the following CFD/FEM simulation, where the fluid flow inside and outside the furnace as well as the deformation of the door were calculated simultaneously.

Findings

The simulation showed large gaps and flue gas leakage above the door lock and at the upper edge of the door, which was in close accordance to the experiment. Furthermore, it was found that STWC predicted similar deformations compared to the one-way coupling.

Originality/value

Since two-way coupling approaches for fluid/structure interaction in fire research are computationally demanding, the number of studies is low. Only a few are dealing with the flue gas exit from rooms due to destruction of solid components. Thus, the present study is the first two-way approach dealing with flue gas leakage due to gap formation.

Details

Journal of Structural Fire Engineering, vol. 15 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

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