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Open Access
Article
Publication date: 20 October 2022

Chongjun Wu, Dengdeng Shu, Hu Zhou and Zuchao Fu

In order to improve the robustness to noise in point cloud plane fitting, a combined model of improved Cook’s distance (ICOOK) and WTLS is proposed by setting a modified Cook’s…

Abstract

Purpose

In order to improve the robustness to noise in point cloud plane fitting, a combined model of improved Cook’s distance (ICOOK) and WTLS is proposed by setting a modified Cook’s increment, which could help adaptively remove the noise points that exceeds the threshold.

Design/methodology/approach

This paper proposes a robust point cloud plane fitting method based on ICOOK and WTLS to improve the robustness to noise in point cloud fitting. The ICOOK to denoise the initial point cloud was set and verified with experiments. In the meanwhile, weighted total least squares method (WTLS) was adopted to perform plane fitting on the denoised point cloud set to obtain the plane equation.

Findings

(a) A threshold-adaptive Cook’s distance method is designed, which can automatically match a suitable threshold. (b) The ICOOK is fused with the WTLS method, and the simulation experiments and the actual fitting of the surface of the DD motor are carried out to verify the actual application. (c) The results shows that the plane fitting accuracy and unit weight variance of the algorithm in this paper are substantially enhanced.

Originality/value

The existing point cloud plane fitting methods are not robust to noise, so a robust point cloud plane fitting method based on a combined model of ICOOK and WTLS is proposed. The existing point cloud plane fitting methods are not robust to noise, so a robust point cloud plane fitting method based on a combined model of ICOOK and WTLS is proposed.

Details

Journal of Intelligent Manufacturing and Special Equipment, vol. 3 no. 2
Type: Research Article
ISSN: 2633-6596

Keywords

Article
Publication date: 3 February 2022

Sen Yang

This study aims to improve the calibration accquracy of the road condition sensor. A road condition sensor is widely used to detect water or ice deposits on the road to assess…

Abstract

Purpose

This study aims to improve the calibration accquracy of the road condition sensor. A road condition sensor is widely used to detect water or ice deposits on the road to assess associated driving risks. Its quantitative calibration is central to the thickness measurement accuracy and conventionally performed using the single fitting method-based calibration method. One existing limitation is that the distribution characteristics of calibration data of different road conditions are diversified, which leads to the fitting error can not be minimized when using the conventional calibration method. Thus, the multiple fitting methods-based calibration method is developed to realize an optimal calibration for the road condition sensor.

Design/methodology/approach

A fitting method assignment for the calibration data of different road conditions was introduced to realize an optimal combination for fitting method and calibration data. In the experiments, the calibration methods were tested in the absence of measurement errors, then tested with calibration data, and finally, in the covering thickness measurement.

Findings

The comparison results indicate that compared with the conventional calibration method, the multiple fitting methods-based calibration method cuts the fitting error in the quantitative calibration by 13.3% and contributes to reducing the thickness measurement error by 8.11% for different road conditions.

Originality/value

The multiple fitting methods-based calibration method has been successfully applied for quantitative calibration and shown to reduce calibration errors. The comparison between different calibration methods demonstrates the superior performance of the new calibration method.

Details

Sensor Review, vol. 42 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 29 July 2014

Xiang Gao, Hua Wang and Guanlong Chen

Fitting evenness is one key characteristic for three-dimensional objects' optimal fit. The weighted Gaussian imaging method is developed for fitting evenness of auto body…

1753

Abstract

Purpose

Fitting evenness is one key characteristic for three-dimensional objects' optimal fit. The weighted Gaussian imaging method is developed for fitting evenness of auto body taillight fitting optimization.

Design/methodology/approach

Fitting boundary contours are extracted from scanning data points. Optimal fitting target is represented with gap and flushness between taillight and auto body. By optimizing the fitting position of the projected boundary contours on the Gaussian sphere, the weighted Gaussian imaging method accomplishes optimal requirements of gap and flushness. A scanning system is established, and the fitting contour of the taillight assembly model is extracted to analyse the quality of the fitting process.

Findings

The proposed method accomplishes the fitting optimization for taillight fitting with higher efficiency.

Originality/value

The weighted Gaussian imaging method is used to optimize the taillight fitting. The proposed method optimized the fitting objects' 3-D space, while the traditional fitting methods are based on 2-D algorithm. Its time complexity is O(n3), while those of the traditional methods are O(n5). The results of this research will enhance the understanding of the 3-D optimal fitting and help in systematically improving the productivity and the fitting quality in automotive industry.

Details

Assembly Automation, vol. 34 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 12 June 2019

Jieyu Zhang, Yuanying Qiu, Xuechao Duan and Changqi Yang

Cylindrical components are common in industry assembly areas. It is necessary to obtain their precise positions and orientations for their assemblies. But some measurement…

Abstract

Purpose

Cylindrical components are common in industry assembly areas. It is necessary to obtain their precise positions and orientations for their assemblies. But some measurement approaches relying on measuring targets are not allowed, as they may not meet the efficiency requirement of on-line measurement or may cause surface damages to the components. Thus, this paper aims to provide a precise on-line non-target scanning method based on 3D vision.

Design/methodology/approach

First, a laser profile sensor is used to acquire point cloud of the side surface of the measured cylindrical component. Then a composite process is conducted to estimate the pose and position of the axis. Aiming at this purpose, two fitting approaches, i.e., axis fitting and generatrix fitting, are tried respectively to estimate the pose parameters from the point cloud.

Findings

The results of Monte Carlo simulations demonstrate that neither the axis fitting nor the generatrix fitting could solely obtain the needed accuracy and precisions roundly. Thus, a new synthesis method is presented. And the results of prototype experiments validate the excellent accuracy and precision of the synthesis method.

Originality/value

This proposed new synthesis method combines the advantages of both the above fitting methods and can be easily integrated into the assembly line to guide the automation assembly process of the cylindrical components precisely.

Details

Assembly Automation, vol. 39 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 13 February 2007

Hsien‐Yu Tseng and Chang‐Ching Lin

This research aims to develop an effective and efficient algorithm for solving the curve fitting problem arising in automated manufacturing systems.

687

Abstract

Purpose

This research aims to develop an effective and efficient algorithm for solving the curve fitting problem arising in automated manufacturing systems.

Design/methodology/approach

This paper takes curve fitting as an optimization problem of a set of data points. Expressing the data as a function will be very effective to the data analysis and application. This paper will develop the stochastic optimization method to apply to curve fitting. The proposed method is a combination optimization method based on pattern search (PS) and simulated annealing algorithm (SA).

Findings

The proposed method is used to solve a nonlinear optimization problem and then to implement it to solve three circular arc‐fitting problems of curve fitting. Based on the analysis performed in the experimental study, the proposed algorithm has been found to be suitable for curve fitting.

Practical implications

Curve fitting is one of the basic form errors encountered in circular features. The proposed algorithm is tested and implemented by using nonlinear problem and circular data to determine the circular parameters.

Originality/value

The developed machine vision‐based approach can be an online tool for measurement of circular components in automated manufacturing systems.

Details

Journal of Manufacturing Technology Management, vol. 18 no. 2
Type: Research Article
ISSN: 1741-038X

Keywords

Article
Publication date: 9 January 2024

Shengfu Xue, Zhengping He, Bingzhi Chen and Jianxin Xu

This study investigates the fitting techniques for notch fatigue curves, seeking a more reliable method to predict the lifespan of welded structures.

Abstract

Purpose

This study investigates the fitting techniques for notch fatigue curves, seeking a more reliable method to predict the lifespan of welded structures.

Design/methodology/approach

Building on the fatigue test results of butt and cruciform joints, this research delves into the selection of fitting methods for the notch fatigue curve of welded joints. Both empirical formula and finite element methods (FEMs) were employed to assess the notch stress concentration factor at the toe and root of the two types of welded joints. Considering the mean stress correction and weld misalignment coefficients, the notch fatigue life curves were established using both direct and indirect methods.

Findings

An engineering example was employed to discern the differences between the direct and indirect approaches. The findings highlight the enhanced reliability of the indirect method for fitting the fatigue life curve.

Originality/value

While the notch stress approach is extensively adopted due to its accurate prediction of component fatigue life, most scholars have overlooked the importance of its curve fitting methods. Existing literature scantily addresses the establishment of these curves. This paper offers a focused examination of fatigue curve fitting techniques, delivering valuable perspectives on method selection.

Details

International Journal of Structural Integrity, vol. 15 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 5 November 2019

Zhenbin Jiang, Juan Guo and Xinyu Zhang

A common pipeline of apparel design and simulation is adjusting 2D apparel patterns, putting them onto a virtual human model and performing 3D physically based simulation…

Abstract

Purpose

A common pipeline of apparel design and simulation is adjusting 2D apparel patterns, putting them onto a virtual human model and performing 3D physically based simulation. However, manually adjusting 2D apparel patterns and performing simulations require repetitive adjustments and trials in order to achieve satisfactory results. To support future made-to-fit apparel design and manufacturing, efficient tools for fast custom design purposes are desired. The purpose of this paper is to propose a method to automatically adjust 2D apparel patterns and rapidly generate acustom apparel style for a given human model.

Design/methodology/approach

The authors first pre-define a set of constraints using feature points, feature lines and ease allowance for existing apparels and human models. The authors formulate the apparel fitting to a human model, as a process of optimization using these predefined constraints. Then, the authors iteratively solve the problem by minimizing the total fitting metric.

Findings

The authors observed that through reusing existing apparel styles, the process of designing apparels can be greatly simplified. The authors used a new fitting function to measure the geometric fitting of corresponding feature points/lines between apparels and a human model. Then, the optimized 2D patterns are automatically obtained by minimizing the matching function. The authors’ experiments show that the authors’ approach can increase the reusability of existing apparel styles and improve apparel design efficiency.

Research limitations/implications

There are some limitations. First, in order to achieve interactive performance, the authors’ current 3D simulation does not detect collision within or between adjacent apparel surfaces. Second, the authors’ did not consider multiple layer apparels. It is non-trivial to define ease allowance between multiple layers.

Originality/value

The authors use a set of constraints such as ease allowance, feature points, feature lines, etc. for existing apparels and human models. The authors define a few new fitting functions using these pre-specified constraints. During physics-driven simulation, the authors iteratively minimize these fitting functions.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 2 May 2017

Bogdan Fabianski and Krzysztof Zawirski

The paper is concerned about parameter adaptation of a novel, simplified and nonlinear switched reluctance motor (SRM) model. The purpose of the presented on-line procedure is to…

Abstract

Purpose

The paper is concerned about parameter adaptation of a novel, simplified and nonlinear switched reluctance motor (SRM) model. The purpose of the presented on-line procedure is to give an opportunity to set the model parameters’ values to obtain a relatively good convergence with the real control object. This is important when a reference model is used for control (e.g. optimal) or object state classification (e.g. fault detection) purposes. The more convergent the real object model is, the better operation quality may be expected.

Design/methodology/approach

In the paper, a 12/8 pole’s SRM as a control object is analyzed. The model equations were verified experimentally by comparing phase current model estimations with reference (measured) ones at different operational points. Differential equations of motor winding currents were chosen as an approximation function in the fitting (parameter adaptation) process using the Newton and Gauss–Newton methods. The structure of the adaptation system is presented along with the implementation in simulation environment.

Findings

It was confirmed in the simulation tests that Newton and Gauss–Newton methods of nonlinear model parameters’ adaptation may be used for the SRM. The introduced fitting structure is well suited for implementation in real-time, embedded systems. The proposed approximation function could be used in process as an expansion to Jacobian and Hessian matrices. The χ2 (chi2) coefficient (commonly used to measure the quality of the signal fitting) reduced to a low value during the adaptation process. Another introduced quality coefficient shows that the Newton method is slightly better in scope of the entire adaptation process time; however, it needs more computational power.

Research limitations/implications

The proposed structure and approximation function formula in the parameters’ adaptation system is appropriate for sinusoidal distribution of the motor phase inductance value along the rotor angle position. The inductance angular shape is an implication of the mechanical construction – with appropriate dimensions and materials used. In the presented case, the referenced model is a three-phase SRM in 12/8 poles configuration used as a main drive part of Maytag Neptune washing machine produced by Emerson Motors.

Practical implications

The presented method of parameter adaptation for novel, simplified and nonlinear SRM model provides an opportunity for its use in embedded, real-time control systems. The convergent motor model, after the fitting procedure (when the estimations are close to the measurements from real object), may be used for solving many well-known control challenges such as detection of initial rotor position, sensorless control, optimal control, fault-tolerant control end in fault detection (FD) systems. The reference model may be used in FD in the way of deducing signals from the difference between the estimated and measured ones.

Originality/value

The paper proposed a new system of parameter adaptation for the evaluated nonlinear, simplified 12/8 poles SRM model. The relative simplicity of the proposed model equations provides the possibility of implementing an adaptation system in an embedded system that works in a real-time regime. A Two adaptation methods – Newton and Gauss–Newton – have been compared. The obtained results shown that the Newton fitting method is better in the way of the used quality indicator, but it consumes more computational power.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 8 November 2021

Ujjval B. Vyas, Varsha A. Shah, Athul Vijay P.K. and Nikunj R. Patel

The purpose of the article is to develop an equation to accurately represent OCV as a function of SoC with reduced computational burden. Dependency of open circuit voltage (OCV…

Abstract

Purpose

The purpose of the article is to develop an equation to accurately represent OCV as a function of SoC with reduced computational burden. Dependency of open circuit voltage (OCV) on state of charge (SoC) is often represented by either a look-up table or an equation developed by regression analysis. The accuracy is increased by either a larger data set for the look-up table or using a higher order equation for the regression analysis. Both of them increase the memory requirement in the controller. In this paper, Gaussian exponential regression methodology is proposed to represent OCV and SoC relationships accurately, with reduced memory requirement.

Design/methodology/approach

Incremental OCV test under constant temperature provides a data set of OCV and SoC. This data set is subjected to polynomial, Gaussian and the proposed Gaussian exponential equations. The unknown coefficients of these equations are obtained by least residual algorithm and differential evolution–based fitting algorithms for charging, discharging and average OCV.

Findings

Root mean square error (RMSE) of the proposed equation for differential evolution–based fitting technique is 35% less than second-order Gaussian and 74% less than a fifth-order polynomial equation for average OCV with a 16.66% reduction in number of coefficients, thereby reducing memory requirement.

Originality/value

The knee structure in the OCV and SoC relationship is accurately represented by Gaussian first-order equation, and the exponential equation can accurately describe the linear relation. Therefore, this paper proposes a Gaussian exponential equation that accurately represents the OCV as a function of SoC. The results obtained from the proposed regression methodology are compared with the polynomial and Gaussian regression in terms of RMSE, mean average, variance and number of coefficients.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 41 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 17 May 2021

Hong-Yan Yan and Jin Kwon Hwang

The purpose of this paper is to improve the online monitoring level of low-frequency oscillation in the power system. A modal identification method of discrete Fourier transform…

Abstract

Purpose

The purpose of this paper is to improve the online monitoring level of low-frequency oscillation in the power system. A modal identification method of discrete Fourier transform (DFT) curve fitting based on ambient data is proposed in this study.

Design/methodology/approach

An autoregressive moving average mathematical model of ambient data was established, parameters of low-frequency oscillation were designed and parameters of low-frequency oscillation were estimated via DFT curve fitting. The variational modal decomposition method is used to filter direct current components in ambient data signals to improve the accuracy of identification. Simulation phasor measurement unit data and measured data of the power grid proved the correctness of this method.

Findings

Compared with the modified extended Yule-Walker method, the proposed approach demonstrates the advantages of fast calculation speed and high accuracy.

Originality/value

Modal identification method of low-frequency oscillation based on ambient data demonstrated high precision and short running time for small interference patterns. This study provides a new research idea for low-frequency oscillation analysis and early warning of power systems.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 40 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

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