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Article
Publication date: 4 September 2017

Fangwei Xie, Diancheng Wu, Yaowen Tong, Bing Zhang and Jie Zhu

The purpose of this paper is to study the influence of structural parameters of oil groove (such as central angle number, depth and so on) on pressure, flow, load capacity and…

Abstract

Purpose

The purpose of this paper is to study the influence of structural parameters of oil groove (such as central angle number, depth and so on) on pressure, flow, load capacity and transmitted torque between friction pairs of hydro-viscous clutch.

Design/methodology/approach

According to the working process of friction pairs of hydro-viscous clutch, mathematical models of hydrodynamic load capacity and torque transmitted by the oil film were built based on viscosity-temperature property. Then analytical solutions of pressure, flow, load capacity and transmitted torque were obtained; effects of central angle of oil groove zone and friction contact zone, oil film thickness, number of oil grooves on pressure, flow, load capacity and torque were studied theoretically.

Findings

The research found that the central angle of oil groove zone, number of oil grooves and oil groove depth have similar effects on flow, which means that with the increase of central angle, number or depth of oil grooves, the flow also increases; pressure in friction contact zone and oil groove zone drops along radial direction, whereas its value in oil groove zone is higher. With the increase of the central angle of oil groove zone, pressure in friction contact zone and friction contact zone rises, and the load capacity increases, whereas the transmitted torque drops. Number of oil grooves has little effect on load capacity. When the oil film thickness increases, its flow increases accordingly, whereas the pressure, load capacity and transmitted torque drops. Meanwhile, the transmitted torque decreases with the increase of number of oil grooves, whereas the oil groove depth nearly has no effects on transmitted torque.

Originality/value

In this paper, mathematical models of hydrodynamic load capacity and torque transmitted by oil film were built based on viscosity-temperature property in the working process of hydro-viscous clutch, and their analytical solutions were obtained; effects of structural parameters of oil groove on transmission characteristics of hydro-viscous clutch based on viscosity-temperature property were revealed. The research results are of great value to the theory development of hydro-viscous drive technology, the design of high-power hydro-viscous clutch and relative control strategy.

Details

Industrial Lubrication and Tribology, vol. 69 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 2018

Fangwei Xie, Xinjian Guo, Diancheng Wu, Bing Zhang, Xudong Zheng, Dengshuai Wang and Yun Wang

In this paper, a kind of an oil groove structure which could improve the transmission torque of an oil film was designed, i.e. the width and depth of oil groove gradually decrease…

Abstract

Purpose

In this paper, a kind of an oil groove structure which could improve the transmission torque of an oil film was designed, i.e. the width and depth of oil groove gradually decrease with the increase in the radius.

Design/methodology/approach

Effects of the structural parameters of the oil groove on the hydro-viscous drive (HVD) characteristics with variable rotational speed were investigated by means of numerical calculation.

Findings

Research results show that with the decrease of the width and depth of the oil groove at the outer diameter, transmission torque increases, while the temperature is almost unchanged. Keeping the effective area unchanged, comparing the transmitted torque under the oil groove angle θ2 = 0.5° and θ2 = 4.5°, the former was almost 200 per cent of the latter; the torque transmitted with h2 = 0.05 mm was almost 150 per cent of that with h2 = 0.2 mm.

Originality/value

In this paper, the authors analyze the friction surface of the friction plate between the oil groove, oil distribution and oil film transfer torque from the oil groove structure parameters and found methods to improve the transmission torque. For the first time, the influence of the structural parameters of oil groove on the characteristics of HVD was studied under the condition of variable rotational speed, and a better method to improve the transmission torque was proposed.

Details

Industrial Lubrication and Tribology, vol. 70 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 March 2016

Fangwei Xie, Yaowen Tong, Diancheng Wu, Bing Zhang and Kaiyu Dai

The purpose of this paper is to study the influence of different cross-sectional shapes (rectangular, trapezoidal, oval and triangular) and layout forms of oil grooves (radial…

Abstract

Purpose

The purpose of this paper is to study the influence of different cross-sectional shapes (rectangular, trapezoidal, oval and triangular) and layout forms of oil grooves (radial, circumferential, inclined, compound, helical and double-helical), and determine the optimal section shape and layout form of oil grooves on the temperature field.

Design/methodology/approach

Heat conduction theory model was established based on startup characteristics and friction heat principle of hydro-viscous clutch (HVC), and then the theoretical expression of angular velocity of the friction pair and control pressure were deduced, and the heat flux and its distribution on friction disk and separator disk were calculated. Finally, the finite element method was used to solve the temperature field of the friction pair.

Findings

The studies show that the circumferential oil groove got the highest temperature, and on the surface of all other structures, hot spots appear with different sizes and temperatures, and the maximum temperature difference in the friction zone is about 3°C, and in the oil groove zone is about 16°C, wherein the compound oil groove has the lowest average temperature. This research shows that the compound oil groove with rectangular cross-section is the best choice for the friction pair.

Originality/value

In this paper, it was found that the compound oil groove with rectangular cross-section is the best choice for the friction pair, and it provided a favorable theory reference and technical support for the structural design of the friction pair and optimized design of the high-power HVC.

Details

Industrial Lubrication and Tribology, vol. 68 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 June 2017

Yanhang Zhao, Jingang Wang, Shoupeng Ban, Xueqi Hu and Diancheng Si

The purpose of this paper is to design a current transformer model based on the principle of B-dot. It can reflect the change of transmission line current and meet the requirement…

Abstract

Purpose

The purpose of this paper is to design a current transformer model based on the principle of B-dot. It can reflect the change of transmission line current and meet the requirement of automation and intelligence for current measurement in power system.

Design/methodology/approach

In this paper, a new type of current transformer is designed on the principle of B-dot, which has the structure of the inverse series of planar air core coils and the form of printed circuit board (PCB). With this structure, the current transformers can induce magnetic field quite well. The finite element simulation for the current transformer with n layers structure is conducted in the Maxwell, which help to optimize the design of the current transformer.

Findings

By setting up the experimental platform, the experiment of the current transformer is carried out. The results of the test show that the measurement accuracy can satisfy the requirement of measurement. Besides, the new current transformer has good transient characteristics and can meet the needs of the development of smart grid.

Originality value

The new type of current transformer is based on the principle of B-dot, which is designed with a new type of non-contact PCB hollow coil current transformer. It has no iron core, no ferromagnetic effect and the phenomenon of ferromagnetic resonance. It has great progress in its insulation performance, volume and bandwidth response. In addition, the planar hollow coil of the inverse series structure can make the structure more accurate.

Details

Sensor Review, vol. 37 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 17 August 2018

Fangwei Xie, Xudong Zheng, Yaowen Tong, Bing Zhang, Xinjian Guo, Dengshuai Wang and Yun Wang

The purpose of this paper is to study the working characteristics of hydro-viscous clutch at high rotational speeds and obtain the trend of flow field variation of oil film.

Abstract

Purpose

The purpose of this paper is to study the working characteristics of hydro-viscous clutch at high rotational speeds and obtain the trend of flow field variation of oil film.

Design/methodology/approach

The FLUENT simulation model of the oil film between the friction disks is built. The effect of variation of working parameters such as input rotational speed, oil flow rate and film thickness on two-phase flow regime and transmission torque is studied by using the volume of fluid model.

Findings

The results show that the higher the rotational speed, the severer the cavitation is. In addition, the two-phase flow region makes the coverage of oil film over the friction pairs’ surface reduce, which results in a decrease in transmission torque for the hydro-viscous clutch.

Originality/value

These simulation results are of interest for the study of hydro-viscous drive and its applications. This study can also provide a theoretical basis for power transmission mechanism of oil film by considering the existence of a two-phase flow regime consisting of oil and air.

Details

Industrial Lubrication and Tribology, vol. 70 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

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