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Article
Publication date: 9 April 2021

Hongda Deng, Yongliang Liu, Zhen He, Xiantao Gou, Yefan Sheng, Long Chen and Jianbing Ren

The purpose of this paper is to investigate and explain thermal oxide effect on electrochemical corrosion resistance anodized stainless steel (SS).

Abstract

Purpose

The purpose of this paper is to investigate and explain thermal oxide effect on electrochemical corrosion resistance anodized stainless steel (SS).

Design/methodology/approach

Electrochemical corrosion resistance of thermal oxides produced on anodized 304 SS in air at 350°C, 550°C, 750°C and 950°C in 3.5 wt.% NaCl solution have been investigated by dynamic potential polarization, EIS and double-loop dynamic polarization. Anodized 304 SS were obtained by anodization at the constant density of 1.4 mA.cm-2 in the solution containing 28.0 g.L-1H3PO4, 20.0 g.L-1C6H8O7, 200.0 g.L-1H2O2 at 70°C for 50 min. SEM and EDS had been also used to characterize the thermal oxides and passive oxide.

Findings

Interestingly, anodized 304SS with thermal oxide produced at 350°C displayed more electrochemical corrosion and pitting resistance than anodized 304 SS only with passive oxide, as related to the formation of oxide film with higher chromium to iron ratio. Whereas, anodized 304SS with thermal oxide formed at 950°C shows the worse electrochemical corrosion and pitting resistance among those formed at the high temperatures due to thermal oxide with least compact.

Originality/value

When thermally oxidized in the range of 350°C–950°C, electrochemical corrosion and pitting corrosion resistance of anodized 304 SS decrease with the increase of temperature due to less compactness, more defects of thermal oxide.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 25 July 2019

Hongda Deng, Xianlong Cao, Yongbo Yan and Kuanya Xie

The purpose of this paper is to research whether microstructure varieties of zones at welded joints pose a tremendous effect on its corrosion in SC-CO2.

Abstract

Purpose

The purpose of this paper is to research whether microstructure varieties of zones at welded joints pose a tremendous effect on its corrosion in SC-CO2.

Design/methodology/approach

The interrelation between the corrosion and microstructure of base metal (BM), fine grain heat affected zone (FHAZ), coarse grain heat affected zone and weld metal (WM) in welded of X80 steel in water saturated supercritical CO2 was studied by using optical microscope, weight loss test, electrochemical measurements and surface analytical techniques.

Findings

The all subzones of X80 weld joints were attacked by SC-CO2 corrosion and showed flower-like corrosion scale spots consisted of granular FeCO3. The most severe corrosion appeared at WM due to lower proportion of ferrite to pearlite, but the slightest corrosion displayed at BM. GHAZ with larger grains and more polygonal ferrite exhibited more severe corrosion than that at BM. Due to its smaller grain, FHAZ displayed comparatively more severe corrosion to that at BM.

Originality/value

There exists close interrelation between the corrosion and microstructure of the welded carbon steel in water saturated supercritical CO2.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 5 January 2015

Xianlong Cao, Hongda Deng and Wei Lan

The purpose of this study was to evaluate the grey relational analysis method as a way of determining quickly the important factors affecting the atmospheric corrosion of Q235…

Abstract

Purpose

The purpose of this study was to evaluate the grey relational analysis method as a way of determining quickly the important factors affecting the atmospheric corrosion of Q235 carbon steel in one year.

Design/methodology/approach

Atmospheric corrosion exposure tests on Q235 steel were carried out at seven typical test sites in China. The test period lasted one year. The corrosion rate of the Q235 test panels was determined using the weight-loss method and environmental factors were monitored and recorded by standard methods. The importance of the various environmental factors was evaluated using the grey relational analysis method.

Findings

The results obtained by the grey relational analysis method showed that the ranking order of factors affecting the corrosion of Q235 carbon steel from “slightly” to “severely” was as follows: relative humidity > dew days > SO3 > pH value of rain > rain precipitation > temperature > rainy days > Cl− > H2S > NO2. Furthermore, the initial atmospheric corrosion of Q235 carbon steel was recognized as being the corrosion of the smooth surface by water medium, or acidic aqueous solution.

Originality/value

Materials corrosion can be defined as a grey system because corrosion has a clear outcome and complex but uncertain characteristics. The grey relational analysis method, a part of grey system theory, is an effective and quick data processing method that can be used to sort out the degree of correlation of environmental factors affecting atmospheric corrosion in terms of it being a grey system with a lot uncertain information.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 28 June 2011

Hongda Deng, Chunfu Li and Xianlong Cao

The present work primarily aims to study the corrosion characterization of tubular steel API‐P110 in high H2S containing solution with or without CO2.

Abstract

Purpose

The present work primarily aims to study the corrosion characterization of tubular steel API‐P110 in high H2S containing solution with or without CO2.

Design/methodology/approach

Corrosion behaviors of steel in buffered solutions containing 50 percent H2S and various levels of CO2 concentration were investigated via weight‐loss method, SEM and EDS. The effects of CO2 on corrosion occurred on the metal were analyzed by electrochemical techniques.

Findings

Corrosion rates of steel decreased as the CO2 content in H2S/CO2 solution increased. It was observed for the tubular steel to experience an increase in corrosion rate at concentrations 17 percent CO2 or 34 percent CO2 in 50 percent H2S while when further increasing concentration of CO2 to 50 percent the corrosion rate decreases. Increased CO2 content in H2S/CO2 led to fewer anions desorbing and fewer reactants adsorbing, e.g. H+, H2CO3. As a result, cathodic reaction rate decreased and the amount of hydrogen absorbed decreased.

Originality/value

The experimental results showed that corrosion alleviated when increasing CO2 content in high H2S and CO2 containing environment.

Details

Anti-Corrosion Methods and Materials, vol. 58 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 28 October 2014

Deng Hongda and Zeng Shunpeng

The purpose of this investigation was to research the corrosion behavior of welded joints of bimetallic composite tube (X65/316L) welded with Inconel 625 in simulated sea water…

Abstract

Purpose

The purpose of this investigation was to research the corrosion behavior of welded joints of bimetallic composite tube (X65/316L) welded with Inconel 625 in simulated sea water and in simulated production water, respectively.

Design/methodology/approach

The different electrochemical corrosion and galvanic corrosion behaviors of different welded zones were identified using the dynamic potential scan method and galvanic corrosion technique.

Findings

The heat-affected zone (HAZ) of welded joints was the most critical zone for corrosion. The closer to the welding line, more severe was the corrosion that was evident in the HAZ at room temperature. In welded joints of X65 tested in simulated seawater, tremendous corrosion occurred in the HAZ, followed by the base metal, and finally the welding line. However, there were few differences in corrosion of the different zones of welded joints in 316L in simulated production water. In such joints of 316L, corrosion comparatively attacked more easily to the HAZ. In galvanic corrosion tests, tremendous galvanic corrosion was evident on welded joints on X65, but comparatively slight gavanic corrosion appeared at welded joints in 316L. With the increased temperature, galvanic corrosion of welded joints was enhanced.

Originality/value

The results can provide reference for reducing the gavalic corrosion of welded bimetallic composite tube metal in the actual operation.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 21 June 2013

Xianlong Cao, Hongda Deng, Wei Lan and Pengjun Cao

The aims are to investigate the influence of different environmental parameters on atmospheric corrosion of carbon steel and to further emphasize the feasibility and importance of…

Abstract

Purpose

The aims are to investigate the influence of different environmental parameters on atmospheric corrosion of carbon steel and to further emphasize the feasibility and importance of atmospheric corrosion monitor (ACM).

Design/methodology/approach

The experiment includes outdoor exposure test and laboratory simulation test. ACM as an electrochemical method was adopted in order to research the effects of the environmental parameters on the atmospheric corrosion of carbon steel.

Findings

The corrosion current of ACM can respond satisfactorily to the corrosion of carbon steel caused by different environmental factors, especially relative humidity. Sulfur dioxide can greatly accelerate the corrosion of carbon steel and the importance of sulfur dioxide is closely related to its concentration and relative humidity. Copper‐accelerated acetic acid salt solution is more aggressive than neutral salt solution, which may be due to sub acidity and copper ion in the former solution.

Originality/value

Recently, ACM seems to be ignored in the research of atmospheric corrosion when some new methods come up, but in practical applications it is a simple, direct and effective method that should be attached importance. This paper further verified the feasibility and effectiveness of ACM used in monitoring atmospheric corrosion and exploring the relationship between corrosion rate and environmental parameters.

Details

Anti-Corrosion Methods and Materials, vol. 60 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 July 2021

Yutian Yin, Hongda Zhou, Cai Chen, Yi Zheng, Hongqiao Shen and Yubing Gong

The simulated temperature profile of the printed circuit board assembly (PCBA) during reflow soldering process deviates from the actual profile. To reduce this relative deviation…

Abstract

Purpose

The simulated temperature profile of the printed circuit board assembly (PCBA) during reflow soldering process deviates from the actual profile. To reduce this relative deviation, a new strategy based on the Kriging response surface and the Multi-Objective Genetic Algorithm (MOGA) optimizing method is proposed.

Design/methodology/approach

The simulated temperature profile of the PCBA during reflow soldering process deviates from the actual profile. To reduce this relative deviation, a new strategy based on the Kriging response surface and the MOGA optimizing method is proposed.

Findings

Several critical influencing parameters such as temperature and the convective heat transfer coefficient of the specific temperature zones are selected as the correction parameters. The hyper Latins sampling method is implemented to distribute the design points, and the Kriging response surface model of the soldering process is constructed. The updated model is achieved and validated by the test. The relative derivation is reduced from the initial value of 43.4%–11.8% in terms of the time above the liquidus line.

Originality/value

A new strategy based on the Kriging response surface and the MOGA optimizing method is proposed.

Details

Soldering & Surface Mount Technology, vol. 34 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 April 2006

Jenny Clegg

The paper sets out to consider the impact of China's reform dynamics on its cooperative economy, examining developments both within the statist sector and beyond, in the variety…

2796

Abstract

Purpose

The paper sets out to consider the impact of China's reform dynamics on its cooperative economy, examining developments both within the statist sector and beyond, in the variety of experimental quasi‐cooperative forms that have grown between plan and market.

Design/methodology/approach

The paper employs a field study approach, examining the roles of farmers' specialised cooperatives within the agro‐industrial chain with experiments in Shandong province.

Findings

The paper shows that reforms in the cooperative economy have been gradual, uneven and jerky, favouring the more entrepreneurial or better‐placed farmers to pursue new market opportunities. Creating a sustainable mechanism that would protect and even enhance the interests of the poorer farmers is proving to be far more difficult.

Research limitations/implications

The field study of this paper covers just one region. A further investigation of the impact that the reform dynamics has on the cooperative economy is planned for the near future.

Practical implications

China's approach has favoured experimentation, encouraging initiatives from below and developing a more flexible relationship between government and farmers. This broad bottom‐up approach has allowed for a diversity of models adapted to local conditions, but has also led to uncertainties about the limits of local government influence and the extent of autonomy, with many cooperatives taking an investor‐oriented direction.

Originality/value

The paper adopts a broader social economy perspective that offers a fruitful way to evaluate developments and consider the future for China's cooperative economy.

Details

Journal of Small Business and Enterprise Development, vol. 13 no. 2
Type: Research Article
ISSN: 1462-6004

Keywords

Article
Publication date: 25 August 2023

Dongmin Li, Shiming Zhu, Shangfei Xia, Peisi Zhong, Jiaqi Fang and Peng Dai

During drilling in coal mines, sticking of drill rod (referred to as SDR in this work) is a potential threat to underground safety. However, no practical measures to deter SDR…

Abstract

Purpose

During drilling in coal mines, sticking of drill rod (referred to as SDR in this work) is a potential threat to underground safety. However, no practical measures to deter SDR have been developed yet. The purpose of this study is to develop an anti-SDR strategy using proportional-integral-derivative (PID) and compliance control (PIDC). The proposed strategy is compatible with the drilling process currently used in underground coal mines using drill rigs. Therefore, this study aims to contribute to the PIDC strategy for solving SDR.

Design/methodology/approach

A hydraulic circuit to reduce SDR was built based on a load-independent flow distribution system, a PID controller was designed to control the inlet hydraulic pressure of the rotation motor and a typical compliance control approach was adopted to control the feed force and displacement. Moreover, the weight and optimal combination of the alternative admittance control parameters for the feed cylinder were obtained by adopting the orthogonal experiment approach. Furthermore, a fuzzy admittance control approach was proposed to control the feed displacement. Experiments were conducted to test the effectiveness of the proposed method.

Findings

The experimental results indicated that the PIDC strategy was appropriate and effective for controlling the rotation motor and feed cylinder; thus, the proposed method significantly reduces the SDR during drilling operations in underground coal mines.

Research limitations/implications

As the PIDC strategy solves the SDR problem in underground coal mines, it greatly improves the safety of coal mine operation and decreases the power cost. Consequently, it brings the considerable benefits of coal mine production and vast application prospects in other corresponding fields. Actual drilling conditions are difficult to accurately simulate in a laboratory; thus, for future work, drilling experiments can be conducted in actual underground coal mines.

Originality/value

The PIDC-based anti-SDR strategy proposed in this study satisfactorily controls the rotation motor and feed cylinder and facilitates the feed and rotation movements. Furthermore, the tangible novelty of this study results is that it improves the frequency response of the entire drilling system. The drilling process with PIDC decreased the occurrence of SDR by 50%; therefore, the anti-SDR strategy can significantly improve the safety and efficiency of underground coal mining.

Details

Robotic Intelligence and Automation, vol. 43 no. 5
Type: Research Article
ISSN: 2754-6969

Keywords

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