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Article
Publication date: 2 February 2015

Michele Cerullo and Viggo Tvergaard

– The purpose of this paper is to carry out a set of micromechanical analyses to study the effect of small inclusions on fatigue life of wind turbine bearings.

Abstract

Purpose

The purpose of this paper is to carry out a set of micromechanical analyses to study the effect of small inclusions on fatigue life of wind turbine bearings.

Design/methodology/approach

The local stress concentrations around an inclusion are determined from a characteristic unit cell model containing a single inclusion, using the approximation of a 2D plane strain numerical analysis. The Dang Van multiaxial fatigue criterion is used for the local stresses in the matrix material, to ensure that the stresses remain within the fatigue limit. The matrix material is taken to be one of the most commonly used bearing steels, AISI 52100, and two different types of inclusions are considered. The macroscopic stress histories applied correspond to either a Hertzian or an elastohydrodynamic (EHL) contact pressure distribution under the rollers.

Findings

The paper shows that sub-surface fatigue failure due to rolling contact is more likely to develop close to the inclusion-matrix interface, at particular angles that depend on the material and on the inclusion orientation.

Originality/value

Inclusions represent an important issue in the design of wind turbine bearings, that are supposed to work in the very high cycle regime (N>109 cycles). This paper develops a micromechanical study that provides a deeper understanding on effect of inclusions on the fatigue life, according to one of the most used multiaxial fatigue criteria.

Details

International Journal of Structural Integrity, vol. 6 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 10 April 2017

Nikos P. Andrianopoulos and Aggelos Pikrakis

The purpose of this paper is to study mutual interaction between von Mises equivalent and hydrostatic stresses at the crack tip area of an elastoplastic material in order to…

Abstract

Purpose

The purpose of this paper is to study mutual interaction between von Mises equivalent and hydrostatic stresses at the crack tip area of an elastoplastic material in order to obtain critical conditions for crack propagation under fatigue loading.

Design/methodology/approach

A5083-H111 aluminum alloy is used to obtain a Chaboche-type constitutive equation, which is introduced in a commercial finite elements package to evaluate stress distribution at crack tip area. A simplified three-dimensional (generalized plane strain) grid is used, resulting in fast and accurate results. Numerical simulations are performed to connect crack propagation rate with various combinations of fatigue stress amplitude, initial crack length and number of loading cycles. Distance between characteristic points of stresses distribution in the crack tip area are compared to experimental fatigue crack growth rates in order to assess the validity of the present approach.

Findings

It is found that saturation of plastic strains, i.e. maximization of von Mises equivalent stress, is a prerequisite for hydrostatic stress to take a critical-maximum value, outside the plastically saturated zone. At the point of maximum hydrostatic stress brittle fracture is initiated, driving to separation of the ligament up to crack tip, without formation of new plastic strains. The length of this ligament is defined as crack propagation step, showing good agreement with experimental data.

Originality/value

The present approach seems to constitute a reasonable and adequate method for the description of fatigue crack propagation in terms of continuum mechanics, not necessitating microscopic considerations or empirical criteria lacking theoretical or physical basis. In addition, it liberates from the notion of stress intensity factors, strongly disputed beyond linear elasticity. Improved constitutive equations and numerical models are expected to drive in a complete fatigue failure criterion similar to those of static loading.

Details

International Journal of Structural Integrity, vol. 8 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 8 January 2018

Ye Zhou, Caichao Zhu, Huaiju Liu, Chaosheng Song and Zufeng Li

Coatings are widely used in gears to keep interface from wearing excessively. The purpose of this paper is to study the effect of coating properties and working conditions on the…

Abstract

Purpose

Coatings are widely used in gears to keep interface from wearing excessively. The purpose of this paper is to study the effect of coating properties and working conditions on the pressure, the shear traction, stresses as well as the fatigue life of spur gear.

Design/methodology/approach

A numerical contact fatigue life model of a coated spur gear pair under elastohydrodynamic lubrication (EHL) is developed based on the characteristics of gear geometry and kinematics, lubrication conditions and material properties. Frequency response functions and the discrete convolute and fast Fourier transform (DC-FFT) algorithm are applied to obtain elastic deformation and stress. Mutil-axial fatigue criteria are used to evaluate the contact fatigue life based upon the predicted time-varying stress fields of coated bodies.

Findings

The maximum Mises stress decreases while the fatigue life increases as the coating modulus decreases. A thinner coating leads to a longer life and a smaller maximum Mises stress for hard coatings. The load has more significant effect on the contact fatigue life of soft coatings.

Originality/value

The developed model can be used to evaluate the contact fatigue life of coated gear under EHL and help designers analyze the effect of coating elastic modulus and thickness on the contact pressure, film thickness and stress.

Details

Industrial Lubrication and Tribology, vol. 70 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 April 2019

Florian Pape, Oliver Maiss, Berend Denkena and Gerhard Poll

The efficient and economical use of natural resources is a big issue. Machine elements with a rolling contact are highly relevant because of their wide application in technical…

Abstract

Purpose

The efficient and economical use of natural resources is a big issue. Machine elements with a rolling contact are highly relevant because of their wide application in technical systems and a large production quantity. Innovative hard machining can reduce the friction and increase the fatigue strength of rolling element bearings. The purpose of this study is to focus on the surface properties of such parts.

Design/methodology/approach

A new model to predict bearing fatigue life is presented which takes compressive residual stresses in the bearing subsurface area into consideration. The investigated bearings were machined by the processes of hard turning, hard turning with subsequent deep rolling and a combination of hard turning and deep rolling (turn-rolling) in one process step. Changes in the residual stress state during bearing fatigue tests were investigated and the influence of residual stresses on the bearings fatigue life was researched.

Findings

Both combinations including the deep rolling process decrease the surface roughness and induce compressive residual stresses. As a result, the L10 fatigue life of roller bearings was increased by the factor of 2.5. Owing to the developed models, this effect can be considered within the design process.

Originality/value

In the context of the research program “Resource efficient Machine Elements (SPP1551),” machining processes of bearings were investigated regarding the bearing fatigue life. By inducing beneficial residual stresses on the bearings’ subsurface area, the fatigue life could be increased. Thus higher resource efficiency was achieved. To increase the productivity, a combination of hard turning and deep rolling was evaluated.

Details

Industrial Lubrication and Tribology, vol. 71 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 November 2010

Luis Reis, Bin Li and Manuel De Freitas

The purpose of this paper is to study the influence of multiaxial loading composed with different frequencies between the axial and torsional components in 42CrMo4 concerning…

Abstract

Purpose

The purpose of this paper is to study the influence of multiaxial loading composed with different frequencies between the axial and torsional components in 42CrMo4 concerning fatigue life and early crack growth orientation.

Design/methodology/approach

Biaxial fatigue tests were carried out by a biaxial servo‐hydraulic machine, considering different loading paths and different frequencies between the normal and shear stress components in 42CrMo4. Theoretical estimations for fatigue life and early crack growth orientation were performed by applying various critical plane models. In addition, fractographic analysis of the fracture surfaces was carried out. The estimated results are compared with experimental results.

Findings

Significant effects were observed of the different frequency between the axial and torsion components on fatigue life and early crack growth orientation. The critical plane models based on shear mode give better estimations when compared with experimental results.

Originality/value

The paper shows that improved fatigue design can be achieved by considering the influence of different frequencies in multiaxial loadings.

Details

International Journal of Structural Integrity, vol. 1 no. 4
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 16 January 2024

Diem-Trang Vo, Long Thang Van Nguyen, Duy Dang-Pham and Ai-Phuong Hoang

Artificial intelligence (AI) allows the brand to co-create value with young customers through mobile apps. However, as many brands claim that their mobile apps are using the most…

Abstract

Purpose

Artificial intelligence (AI) allows the brand to co-create value with young customers through mobile apps. However, as many brands claim that their mobile apps are using the most updated AI technology, young customers face app fatigue and start questioning the authenticity of this touchpoint. This paper aims to study the mediating effect of authenticity for the value co-creation of AI-powered branded applications.

Design/methodology/approach

Drawing from regulatory engagement theory, this study conceptualize authenticity as the key construct in customers’ value experience process, which triggers customer value co-creation. Two scenario-based online experiments are conducted to collect data from 444 young customers. Data analysis is performed using ANOVA and Process Hayes.

Findings

The results reveal that perceived authenticity is an important mediator between media richness (chatbot vs AI text vs augmented reality) and value co-creation. There is no interaction effect of co-brand fit (high vs low) and source endorsement (doctor vs government) on the relationship between media richness and perceived authenticity, whereas injunctive norms (high vs low) strengthen this relationship.

Practical implications

The finding provides insights for marketing managers on engaging young customers suffering from app fatigue. Authenticity holds the key to young customers’ technological perceptions.

Originality/value

This research highlights the importance of perceived authenticity in encouraging young customers to co-create value. Young customers consider authenticity as a motivational force experience that involves customers through the app’s attributes (e.g. media richness) and social standards (e.g. norms), rather than brand factors (e.g. co-brand fit, source endorsement).

Details

Young Consumers, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1747-3616

Keywords

Abstract

Details

Traffic Safety and Human Behavior
Type: Book
ISBN: 978-0-08-045029-2

Article
Publication date: 1 May 2024

Thac Dang-Van, Vu Thinh Truong, Phuoc-Thien Nguyen, Wong Ming Wong and Ninh Nguyen

This study is based on the regulatory focus theory and conservation of resources theory to examine how information confusion leads to users’ discontinuous usage intention of…

Abstract

Purpose

This study is based on the regulatory focus theory and conservation of resources theory to examine how information confusion leads to users’ discontinuous usage intention of social networking sites (SNSs), with the mediating mechanisms of users’ motivation and affectivity.

Design/methodology/approach

Data were obtained from 270 users in different SNSs in Vietnam. Structural equation modeling was used to analyze the sample data and test the hypotheses.

Findings

Results show that information confusion has a positive influence on discontinuous usage intention, and prevention focus positively mediates this relationship. Furthermore, the negative affectivity positively mediates the link between information confusion and discontinuous usage intention and that between prevention focus and discontinuous usage intention. In addition, prevention focus and negative affectivity together play a serial mediating effect in the link between information confusion and discontinuous usage intention.

Originality/value

This study extends the regulatory focus theory and conservation of resources theory to validate a model that explains the transitional process of users’ motivation and affectivity in the link between information confusion and discontinuous usage intention of SNSs. The findings of this study provide implications for academic researchers and business managers of SNSs to understand and make better decisions to retain their users.

Details

Online Information Review, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1468-4527

Keywords

Abstract

Details

Traffic Safety and Human Behavior
Type: Book
ISBN: 978-1-78635-222-4

Article
Publication date: 10 May 2024

Adnan Rasul, Saravanan Karuppanan, Veeradasan Perumal, Mark Ovinis and Mohsin Iqbal

The stress concentration factor (SCF) is commonly utilized to assess the fatigue life of a tubular T-joint in offshore structures. Parametric equations derived from experimental…

Abstract

Purpose

The stress concentration factor (SCF) is commonly utilized to assess the fatigue life of a tubular T-joint in offshore structures. Parametric equations derived from experimental testing and finite element analysis (FEA) are utilized to estimate the SCF efficiently. The mathematical equations provide the SCF at the crown and saddle of tubular T-joints for various load scenarios. Offshore structures are subjected to a wide range of stresses from all directions, and the hotspot stress might occur anywhere along the brace. It is critical to incorporate stress distribution since using the single-point SCF equation can lead to inaccurate hotspot stress and fatigue life estimates. As far as we know, there are no equations available to determine the SCF around the axis of the brace.

Design/methodology/approach

A mathematical model based on the training weights and biases of artificial neural networks (ANNs) is presented to predict SCF. 625 FEA simulations were conducted to obtain SCF data to train the ANN.

Findings

Using real data, this ANN was used to create mathematical formulas for determining the SCF. The equations can calculate the SCF with a percentage error of less than 6%.

Practical implications

Engineers in practice can use the equations to compute the hotspot stress precisely and rapidly, thereby minimizing risks linked to fatigue failure of offshore structures and assuring their longevity and reliability. Our research contributes to enhancing the safety and reliability of offshore structures by facilitating more precise assessments of stress distribution.

Originality/value

Precisely determining the SCF for the fatigue life of offshore structures reduces the potential hazards associated with fatigue failure, thereby guaranteeing their longevity and reliability. The present study offers a systematic approach for using FEA and ANN to calculate the stress distribution along the weld toe and the SCF in T-joints since ANNs are better at approximating complex phenomena than standard data fitting techniques. Once a database of parametric equations is available, it can be used to rapidly approximate the SCF, unlike experimentation, which is costly and FEA, which is time consuming.

Details

International Journal of Structural Integrity, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1757-9864

Keywords

1 – 10 of 53