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1 – 10 of over 3000
Article
Publication date: 21 September 2010

Feng Tai, Fu Guo, Jianping Liu, Zhidong Xia, Yaowu Shi, Yongping Lei and Xiaoyan Li

The purpose of this paper is to investigate the creep properties of Sn‐0.7Cu composite solder joints reinforced with optimal nano‐sized Ag particles in order to improve the creep

Abstract

Purpose

The purpose of this paper is to investigate the creep properties of Sn‐0.7Cu composite solder joints reinforced with optimal nano‐sized Ag particles in order to improve the creep performance of lead‐free solder joints by a composite approach.

Design/methodology/approach

The composite approach has been considered as an effective method to improve the creep performance of solder joints. Nano‐sized Ag reinforcing particles were incorporated into Sn‐0.7Cu solder by mechanically mixing. A systematic creep study was carried out on nano‐composite solder joints reinforced with optimal nano‐sized Ag particles and compared with Sn‐0.7Cu solder joints at different temperatures and stress levels. A steady‐state creep constitutive equation for nano‐composite solder joints containing the best volume reinforcement was established in this study. Microstructural features of solder joints were analyzed to help determine their deformation mechanisms during creep.

Findings

The creep activation energies and stress exponents of Ag particle‐enhanced Sn‐0.7Cu lead‐free based composite solder joints were higher than those of matrix solder joints under the same stress and temperature. Thus, the creep properties of nano‐composite solder joints are better than those of Sn‐0.7Cu solder joints.

Originality/value

The findings indicated that nano‐sized Ag reinforcing particles could effectively improve the creep properties of solder joints. A new steady‐state creep constitutive equation of nano‐composite solder joints was established. Deformation mechanisms of Sn‐0.7Cu solder and nano‐composite solder joints during creep were determined.

Details

Soldering & Surface Mount Technology, vol. 22 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 4 May 2020

Huy Quang Do, Shashank Bishnoi and Karen Louise Scrivener

This paper aims to develop a numerical, micromechanical model to predict the evolution of autogenous shrinkage of hydrating cement paste at early age (up to 7 days). Autogeneous…

Abstract

Purpose

This paper aims to develop a numerical, micromechanical model to predict the evolution of autogenous shrinkage of hydrating cement paste at early age (up to 7 days). Autogeneous shrinkage can be important in high-performance concrete characterized by low water to cement (w/c) ratios. The occurrence of this phenomenon during the first few days of hardening may result in early-age cracking in concrete structures. A good prediction of autogeneous shrinkage is necessary to achieve better understanding of the mechanisms and the deployment of effective measures to prevent early-age cracking.

Design/methodology/approach

Three-dimensional digital microstructures from the hydration modelling platform μic of cement paste were used to simulate macroscopic autogenous shrinkage based on the mechanism of capillary tension. Elastic and creep properties of the digital microstructures were calculated by means of finite element (FE) method homogenization. Autogenous shrinkage was then estimated as the average hydrostatic strain resulting from the capillary stress that was globally applied on the simulated digital microstructures. For this estimation, two approaches of homogenization technique, i.e. analytical poro-elasticity and numerical creep-superposition were used.

Findings

The comparisons of between the simulated and experimentally measured deformations indicate that the creep-superposition approach is more reasonable to estimate shrinkage at different water to cement ratios. It was found that better estimations could be obtained at low degrees of hydration, by assuming a loosely packed calcium silicate hydrates (C-S-H) growing in the microstructures. The simulation results show how numerical models can be used to upscale from microscopic characteristics of phases to macroscopic composite properties such as elasticity, creep and shrinkage.

Research limitations/implications

While the good predictions of some cement paste properties from the microstructure at early age were obtained, the current models have several limitations that are needed to overcome in the future. Firstly, the limitation of pore-structure representation is not only from lack understanding of C-S-H structure but also from the computational complexity. Secondly, the models do not consider early-age expansion that usually happens in practice and appears to be superimposed on an underlying shrinkage as observed in experiments. Thirdly, the simplified assumptions for mechanical simulation do not accurately reflect the solid–liquid interactions in the real partially saturated system, for example, the globally applying capillary stress on the boundary of the microstructure to find the effective deformation, neglecting water flow and the pore pressure. Last but not least, the models, due to the computational complexities, use many simplifications such as FE approximation, mechanical phase properties and creep statistical data.

Originality/value

This study holistically tackles the phenomenon of autogeneous shrinkage through microstructural modelling. In a first such attempt, the authors have used the same microstructural model to simulate the microstructural development, elastic properties, creep and autogeneous shrinkage. The task of putting these models together was not simple. The authors have successfully handled several problems at each step in an elegant manner. For example, although several earlier studies have pointed out that discrete models are unable to capture the late setting times of cements due to mesh effects, this study offers the most effective solution yet on the problem. It is also the first time that creep and shrinkage have been modelled on a young evolving microstructure that is subjected to a time variable load.

Details

Engineering Computations, vol. 37 no. 9
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 February 2016

Dimitrios A. Dragatogiannis, Elias P. Koumoulos, Ioannis A Kartsonakis and Costas A. Charitidis

The study of nanoindentation as a reliable method to extract creep properties as well as for fundamental understanding of deformation mechanisms at small length scales is an open…

Abstract

Purpose

The study of nanoindentation as a reliable method to extract creep properties as well as for fundamental understanding of deformation mechanisms at small length scales is an open interesting field. The observed creep behavior is attributed to time-dependent plastic deformation based on loading rates. There is a lot of work in the field of nanoindentation in order to understand the dynamic effects on nanomechanical properties. The paper aims to discuss these issues.

Design/methodology/approach

The deformation mechanism is investigated under two experimental approaches (high and low loading rates, respectively) during nanoindentation. The effect of loading rate in the nanomechanical properties, during nanoindentation creep of zinc layer on hot dip galvanized (HDG) steel, is discussed through nanoindentation.

Findings

Analysis of this research effort is emphasized on nanoindentation stress exponent, a critical parameter for the life time and reliability of nano/micro-materials and systems. The corrosion resistance was studied by electrochemical impedance spectroscopy (EIS) and localized EIS.

Originality/value

The study of nanoindentation as a reliable method to extract creep properties as well as for fundamental understanding of deformation mechanisms at small length scales is an open interesting field. The observed creep behavior is attributed to time-dependent plastic deformation based on loading rates. The deformation mechanism is investigated under two experimental approaches (high and low loading rates, respectively) during nanoindentation. The effect of loading rate in the nanomechanical properties, during nanoindentation creep of zinc layer on HDGsteel, is discussed through nanoindentation. Analysis of this research effort is emphasized on nanoindentation stress exponent, a critical parameter for the life time and reliability of nano/micro- materials and systems. The corrosion resistance was studied by EIS and localized EIS.

Details

International Journal of Structural Integrity, vol. 7 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 December 2005

Janne J. Sundelin, Sami T. Nurmi, Toivo K. Lepistö and Eero O. Ristolainen

To provide further knowledge of the effect of solder composition and PCB surface finish on the creep properties of lead‐free SnAgCu solder joints.

1040

Abstract

Purpose

To provide further knowledge of the effect of solder composition and PCB surface finish on the creep properties of lead‐free SnAgCu solder joints.

Design/methodology/approach

Single‐overlap shear specimens were prepared for the creep testing. The test matrix included three different SnAgCu pastes with hypoeutectic, eutectic, and hypereutectic compositions. An Sn63Pb37 solder paste was used as a reference. The PCB finishes used were NiAu, organic solderability preservative (OSP) and immersion tin. The creep tests were performed at 85 and 105°C using a dead‐weight system.

Findings

According to the results, the SnAgCu solder with eutectic or near‐eutectic composition is the safest choice when the creep behaviour of solder joints is considered. Of the three different PCB surface finishes, immersion tin is the most favourable choice for use with SnAgCu joints when creep is the predominant deformation mechanism in the joints. On the NiAu finish the creep properties of SnAgCu solder joints were significantly weaker in eutectic and hypereutectic SnAgCu joints than on Sn and OSP.

Originality/value

The results can be used to enhance the reliability of SnAgCu joints in demanding conditions, when special attention is paid to the choice of PCB surface finish and SnAgCu solder composition.

Details

Soldering & Surface Mount Technology, vol. 17 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 7 June 2022

Wan Yusmawati Wan Yusoff, Norliza Ismail, Nur Farisa Nadia Mohmad Lehan, Azuraida Amat, Ku Zarina Ku Ahmad, Azman Jalar and Irman Abdul Rahman

This paper aims to investigate the effect of different doses of gamma radiation on the micromechanical response (hardness properties and creep behaviour) of 96.5Sn-3.0Ag-0.5Cu…

Abstract

Purpose

This paper aims to investigate the effect of different doses of gamma radiation on the micromechanical response (hardness properties and creep behaviour) of 96.5Sn-3.0Ag-0.5Cu (SAC305) solder alloys.

Design/methodology/approach

SAC305 solder pastes deposited on printed circuit boards (PCBs) were subjected to a reflow soldering process to form soldered samples. The soldered samples were irradiated with a gamma source at different doses (5–50 Gy). Nanoindentation testing was used to determine the hardness properties and creep behaviour after gamma irradiation.

Findings

The results showed that the hardness of SAC305 solder alloys gradually increased up to 15 Gy and then gradually decreased to 50 Gy of gamma irradiation. The highest hardness value (0.37 GPa) was observed on SAC305 solder alloys exposed to 15 Gy irradiation. Hardening of SAC305 solder alloy was suggested to be due to the high defect density induced by the gamma irradiation. Meanwhile, exposure to 50 Gy irradiation resulted in the lowest hardness value, 0.13 GPa. The softening behaviour of SAC305 solder alloy was probably due to the evolution of defect size in the solder joint. In addition, the creep behaviour of the SAC305 solder alloys changed significantly with different gamma irradiation doses. The creep rates were higher at a dose of 10 Gy up to a dose of 50 Gy. Gamma irradiation caused the SAC305 solder alloy to become more ductile compared to the non-irradiated alloy. The stress exponent also showed different deformation mechanisms with varying gamma doses.

Originality/value

Research into the micromechanical properties of solder alloys subjected to gamma irradiation has rarely been reported, especially for Sn-Ag-Cu lead-free solder. Thus, this research provides a fundamental understanding of the micromechanical response (hardness and creep behaviour) of solder, especially lead-free solder alloy, to gamma irradiation.

Details

Soldering & Surface Mount Technology, vol. 35 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 March 1951

A Survey of the Development of Creep‐resisting Alloys: N. P. Allen (Superintendent of the Metallurgy Division of the National Physical Laboratory, Teddington). Official summaries…

Abstract

A Survey of the Development of Creep‐resisting Alloys: N. P. Allen (Superintendent of the Metallurgy Division of the National Physical Laboratory, Teddington). Official summaries of the papers presented at the Symposium held by the Iron and Steel Institute at the Institution of Civil Engineers on February 21 and 22, 1951. The development of creep‐resisting alloys, both ferritic and austenitic, in the period between the two wars is briefly described, and a rather more detailed account is given of the general trend of the researches undertaken after 1939 in Great Britain, America, and Germany to provide improved materials for use in gas turbines. The properties of alloys that were relied upon in each country are described in terms of the stresses giving plastic deformations of the order of 0.1 per cent in 1,000 hr. (FIGS. 1, 2, 3).

Details

Aircraft Engineering and Aerospace Technology, vol. 23 no. 3
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 January 1949

THE work described in this paper is part of a programme concerned with the plastic, creep, and relaxation properties of metals under complex stress systems at elevated…

Abstract

THE work described in this paper is part of a programme concerned with the plastic, creep, and relaxation properties of metals under complex stress systems at elevated temperatures.which is being carried out in the Engineering Division of the N.P.L. It comprises data on the criterion of departure from elastic behaviour, of a low carbon steel over the temperature range 20–550 deg. C, and of an aluminium alloy over the temperature range 20–200 deg. C, and the creep properties under complex stress systems of the low carbon steel at 350 deg. C, and of the aluminium alloy at 150 and 200 deg. C.

Details

Aircraft Engineering and Aerospace Technology, vol. 21 no. 1
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 21 September 2010

Guang Zeng, Songbai Xue, Liang Zhang, Zhong Sheng and Lili Gao

The purpose of this paper is to numerically evaluate the reliability of SnAgCuCe solder joints compared with that of SnAgCu. A trace amount of the rare earth (RE) element Ce was…

Abstract

Purpose

The purpose of this paper is to numerically evaluate the reliability of SnAgCuCe solder joints compared with that of SnAgCu. A trace amount of the rare earth (RE) element Ce was added into SnAgCu solder in order to improve the reliability of lead‐free solder joints, which was evaluated based on finite element simulation and experiments.

Design/methodology/approach

A finite element method and an Anand constitutive model were employed to analyze the reliability of SnAgCuCe and SnAgCu solder joints in fine pitch quad flat packages under thermal cycling. The mechanical properties and reliability of solder joints were characterized by using thermal fatigue and creep tests, while the microstructure of the solder alloy and SnAgCu/SnAgCuCe solder joints were also investigated in the experimental procedure.

Findings

The simulation results indicated that SnAgCuCe solder joints had better reliability than SnAgCu. In addition, the experimental results accorded well with those of simulation, the thermal fatigue property and creep resistance of solder joints was increased by adding cerium. SnAgCuCe alloy can get its microstructure refinement improved and the thickness of the intermetallic compound layer at the solder/Cu interface decreased significantly compared to that of SnAgCu.

Originality/value

The findings provide certain guidelines to the reliability evaluation of solder joints when applying novel RE containing solder alloys in practical electronics industry applications. In the meantime, the reason for the superior reliability of SnAgCuCe solder joints can be explained from the property and microstructural point‐of‐view.

Details

Soldering & Surface Mount Technology, vol. 22 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 8 September 2023

Xing Ai, Shuaishuai Wang, Fenghua Luo, Haiqing Pei and Zhenwei Li

The purpose of this study is to describe the mechanism of single-crystal high-temperature creep deformation, predict the creep life more accurately and study the creep

Abstract

Purpose

The purpose of this study is to describe the mechanism of single-crystal high-temperature creep deformation, predict the creep life more accurately and study the creep constitutive and lifetime models with microstructure evolution.

Design/methodology/approach

The mechanical properties of nickel-based single-crystal superalloy are closely related to the γ' phase. Creep tests under four different temperature and stress conditions were carried out. The relationship between creep temperature, stress and life is fitted by numerical method, and the creep activation energy is obtained. The creep fracture surface, morphology and evolution of strengthening phase (γ') and matrix phase (γ) during different creep periods were observed by scanning electron microscope. With the increase of creep temperature, the rafting time is advanced. The detailed morphology and evolution of dislocations were observed by transmission electron microscope (TEM).

Findings

With the increase of creep temperature, the rafting time is advanced. The detailed morphology and evolution of dislocations were observed by TEM. Dislocations are mainly concentrated in the γ channel phase, especially at high temperature and low stress.

Originality/value

A creep constitutive model based on the evolution of γ' phase size and γ channel width was proposed. Compared with the experimental results, the predicted creep life is within 1.4 times error dispersion band.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 6
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 9 November 2015

Muhammad Azim bin Azizi, Ahmad Kamal Ariffin bin Mohd Ihsan and Nik Abdullah bin Nik Mohamed

The purpose of this paper is to establish a peridynamic method in predicting viscoelastic creep behaviour with recovery stage and to find the suitable numerical parameters of…

Abstract

Purpose

The purpose of this paper is to establish a peridynamic method in predicting viscoelastic creep behaviour with recovery stage and to find the suitable numerical parameters of peridynamic method.

Design/methodology/approach

A rheological viscoelastic creep constitutive equation including recovery and an elastic peridynamic equation (with integral basis) are examined and used. The elasticity equation within the peridynamic equation is replaced by the viscoelastic equation. A new peridynamic method with two time parameters, i.e. numerical time and viscoelastic real time is designed. The two parameters of peridynamic method, horizon radius and number of nodes per unit volume are studied to get their optimal values. In validating this peridynamic method, comparisons are made between numerical and analytical result and between numerical and experimental data.

Findings

The new peridynamic method for viscoelastic creep behaviour is approved by the good matching in numerical-analytical data comparison with difference of < 0.1 per cent and in numerical-experimental data comparison with difference of 4-6 per cent. It can be used for further creep test which may include non-linear viscoelastic behaviour and creep rupture. From this paper, the variation of constants in Burger’s viscoelastic model is also studied and groups of constants values that can simulate solid, fluid and solid-fluid viscoelastic behaviours were obtained. In addition, the numerical peridynamic parameters were also manipulated and examined to achieve the optimal values of the parameters.

Research limitations/implications

The peridynamic model of viscoelastic creep behaviour preferably should have only one time parameter. This can only be done by solving the unstable fluctuation of dynamic results, which is not discussed in this paper. Another limitation is the tertiary region and creep rupture are not included in this paper.

Practical implications

The viscoelastic peridynamic model in this paper can serve as an alternative for conventional numerical simulations in viscoelastic area. This model also is the initial step of developing peridynamic model of viscoelastic creep rupture properties (crack initiation, crack propagation, crack branching, etc.), where this future model has high potential in predicting failure behaviours of any components, tools or structures, and hence increase safety and reduce loss.

Originality/value

The application of viscoelastic creep constitutive model on peridynamic formulation, effect of peridynamic parameters manipulation on numerical result, and optimization of constants of viscoelastic model in simulating three types of viscoelastic creep behaviours.

Details

Multidiscipline Modeling in Materials and Structures, vol. 11 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

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