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The purpose of this paper is to investigate and contribute to a better understanding of cutting process characteristics using the proposed RBD Palm Olein-based organic mixed coolant.

In this research, refined, bleached and deodorized (RBD) Palm Olein is selected as the base oil for organic coolant and mixed coolant (base oil mixed with chemicals) to compare with the cutting performance of industrial water-soluble chemical (inorganic) coolant. Using coated carbide tool, JIS SS400 Mild Steel was tested in milling process. At fixed spindle speed, the relations between feed rate and depth of cut (DOC) on cutting temperature and surface roughness were investigated. Also, the dynamic viscosity, specific heat capacity and pH level for each coolant are taken into consideration.

As predicted, cutting fluid with lower viscosity removes more heat. The cutting temperature increased with increasing feed rate and DOC. However, surface roughness increased with increasing feed rate but decreased with increasing DOC. From the data gathered, the proposed RBD Palm Olein-based organic mixed coolant showed better heat removal properties than organic coolant and it produced a far better machined surface than inorganic coolant.

Overall, the proposed organic mixed coolant has shown great potential to be a good cutting fluid when balance between cooling properties and lubricity, and consistent quality of cutting fluids are sought to produce environmental friendly quality workpiece.

CONSIDERABLE improvements have been made during recent years to cutting tools with the object of removing stock more rapidly and consequently more economically. Most of the power used in driving a machine tool is transmitted to the tool tip and the resulting heavier loading necessitates increased attention to provide adequate cooling and lubrication. Correct cooling and lubrication provides increased tool life and a final product that has a better finish and is truer in size.

The purpose of this paper is twofold. First review the relevant literature in machining using minimum quantity lubrication (MQL), contrast the economical, environmental, and technical attributes of this technology to conventional flood‐cooling techniques. Second highlight areas of relevant future research.

The approach consists of describing the essential elements of MQL as a technology, reviewing the relevant research by focusing on the most frequently used machining processes in this industry, highlighting the findings as they compare to flood cooling, and pointing to directions of required research in this technology.

The application of MQL in machining has shown better results in some processes; including in drilling, a cleaner environment, and a more cost‐effective machining technology. Further research is required however to better understand the underlying cause an effect phenomena in machining using microlubrication technology including environmental and health effects of this technology.

The paper provides a body of knowledge required for all stakeholders to better use or design machining systems using microlubrications.

This paper focuses on the state of the art of MQL and how it contrasts with conventional methods of machining.

Because many cutting fluids contain hazardous chemical constituents, industries and researchers are looking for alternative methods to reduce the consumption of cutting fluids in machining operations due to growing awareness of ecological and health issues, government strict environmental regulations and economic pressures. Therefore, the purpose of this study is to raise awareness of the minimum quantity lubrication (MQL) technique as a potential substitute for environmental restricted wet (flooded) machining situations.

The methodology adopted for conducting a review in this study includes four sections: establishment of MQL technique and review of MQL machining performance comparison with dry and wet (flooded) environments; analysis of the past literature to examine MQL turning performance under mono nanofluids (M-NF); MQL turning performance evaluation under hybrid nanofluids (H-NF); and MQL milling, drilling and grinding performance assessment under M-NF and H-NF.

From the extensive review, it has been found that MQL results in lower cutting zone temperature, reduction in cutting forces, enhanced tool life and better machined surface quality compared to dry and wet cutting conditions. Also, MQL under H-NF discloses notably improved tribo-performance due to the synergistic effect caused by the physical encapsulation of spherical nanoparticles between the nanosheets of lamellar structured nanoparticles when compared with M-NF. The findings of this study recommend that MQL with nanofluids can replace dry and flood lubrication conditions for superior machining performance.

Machining under the MQL regime provides a dry, clean, healthy and pollution-free working area, thereby resulting the machining of materials green and environmentally friendly.

This paper describes the suitability of MQL for different machining operations using M-NF and H-NF.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2023-0131/

The need for an instrumented grinding system that addresses the requirements of ductile regime machining of brittle materials is implemented. The static and dynamic stiffness of the structural loop of the grinding system meets or exceeds those of previous researchers. An instrumented spindle is introduced which features capacitance gages embedded in the stator of an air bearing spindle.

The instrumented spindle is demonstrated to provide valuable force feedback for fine grinding and is capable of resolving intra‐revolution force components. Tests are performed to demonstrate the use of the instrumented spindle for ductile grinding of brittle materials with superabrasive wheels.

The results of the test show that the instrumented spindle is capable of determining intra‐revolution force components for square alumina‐titanium carbide wafers.

Outlines some important work developing and building instrumented spindles to aid the precision grinding industry.

Production Engineers have been continually seeking to find new and improved ways of converting an unmachined component into its finished design. Much of their time is spent investigating the contribution that new cutting tool materials and coolants could give them in the production of their components. In the field of production grinding more and more attention is being focused on the use of Superabrasives and in particular on ‘Cubic Boron Nitride’ for the grinding of ferrous materials. The purpose of this paper is to discuss the use of ‘Cubic Boron Nitride’ (C.B.N.) in the production grinding field and how the Engineer should approach the application of this highly versatile abrasive.

DRAUGHTSMEN can make a major contribution to productivity provided they are trained in work study. This fact emerged from a paper presented by Mr. B. A. Dyson, General Manager (Overseas Production) of Hoover Ltd., to a joint work study conference organised by the British Institute of Management.

In milling of stainless steel materials, various cutting tool failures such as flank wear, crater wear, cracks, chipping, etc. can be observed because of their work hardening tendency and low thermal conductivity. For this reason, this paper aims to develop some coolants and coatings to reduce these formations. However, further research should be performed to reach the desired level.

In this study, the initial flank wear rates of uncoated and titanium nitride-coated tungsten carbide cutting tools were investigated during the milling of AISI 430 ferritic stainless steel. The milling experiments were conducted under dry and minimum quantity lubrication (MQL) conditions. Nano graphene reinforced vegetable cutting fluid was prepared and applied by the MQL system. The mixture ratios of nanofluids were selected as 1 and 2 wt.%, and MQL flow rates were adjusted at 20 and 40 ml/h.

It was observed that MQL milling with nano graphene reinforced cutting fluid has advantages over dry milling and MQL milling with pure cutting fluid in terms of the initial flank wear.

This paper contains new and significant information adequate to justify publication. MQL is a new method for vegetable cutting fluid containing nano graphene particles.

This review paper reveals the literature on ultrasonic, chemical-assisted ultrasonic and rotary ultrasonic machining (USM) of glass material. The purpose of this review paper is to understand and describe the working principle, mechanism of material removal, experimental investigation, applications and influence of input parameters on machining characteristics. The literature reveals that the ultrasonic machines have been generally preferred for the glass and brittle work materials. Some other non-traditional machining processes may thermally damage the work surface. Through these USM, neither thermal effects nor residual stresses have been generated on the machined surface.

Various input parameters have the significant role in machine performance characteristics. For the optimization of output response, several input parameters have been critically investigated by the various researcher.

Some advance types of glasses such as polycarbonate bulletproof glass, acrylic heat-resistant glass and glass-clad polycarbonate bulletproof glass still need some further investigation because these materials have vast applications in automobile, aerospace and space industries.

Review paper will be beneficial for industrial application and the various young researcher. Paper reveals the detail literature review on traditional ultrasonic, chemical assisted ultrasonic and rotary USM of glass and glass composite materials.