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The purpose of this paper is to describe a model that can be used in the estimation of thermal fatigue limited service life of induction coils.
Abstract
Purpose
The purpose of this paper is to describe a model that can be used in the estimation of thermal fatigue limited service life of induction coils.
Design/methodology/approach
Previous work indicates that the temperature of the cross section of an induction coil can be used to estimate thermal fatigue limited service life. This paper presents a model for estimating these temperatures based on a coupled model. Joule losses modelled in Flux2D are coupled with cooling modelled in Fluent3D. These models are controlled and combined by Python scripts that iterate the heat transfer and temperatures of heat exchange regions between the two domains.
Findings
The combined model is shown to converge nicely. The model is also applied to an optimization problem where a high power loss, copper region is surrounding a wedge‐shaped cooling channel. The point of the wedge was replaced by a radius that was optimized. The optimum was considered where the thermal fatigue service life is maximized, i.e. where the peak deviation from mean temperature in the cross section was at a minimum. The results show that the optimum corner radii are small, typically 0.25‐0.5 mm.
Originality/value
This is the first paper where the full model is presented and used to optimize specific cases.
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Keywords
Zoltán Pólik and Zoltán Kántor
– The purpose of this paper is to study the optimization of a pulsed-excitation gradiometric inductive sensing system.
Abstract
Purpose
The purpose of this paper is to study the optimization of a pulsed-excitation gradiometric inductive sensing system.
Design/methodology/approach
The authors applied numerical finite-element modeling for the simulation of the step responses of different target materials to identify the particular contribution of the magnetic permeability and the electric conductivity. Four materials of technical importance (aluminum, copper, constructional steel and stainless steel) and four fictive test materials were modeled for the comparison of different materials possessing a wide range of combinations of material parameters. A microcontroller-based measurement setup was implemented for the qualitative validation of the simulation results. A simple signal processing chain was also applied for the time-domain conversion of the direct step response signals to increase the time scale of the signals to be processed by common mixed-signal components.
Findings
The step response signals contain relevant information of the target material quality and the sensor-to-target distance. The target materials can be distinguished and the sensor-target distance can be determined by the evaluation of the step response signals with an appropriate algorithm based on the measurement of the time and voltage of an extreme of the time dependent measurement signals. Both direct and time-domain converted signals can be used for material independent proximity sensing.
Originality/value
In order to design an inductive proximity switch, an evaluation method of the response signals has been proposed by using an analog RLC circuit. With the presented method, a target material invariant inductive proximity switch can be realized.
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Keywords
Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines;…
Abstract
Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines; reluctance motors; PM motors; transformers and reactors; and special problems and applications. Debates all of these in great detail and itemizes each with greater in‐depth discussion of the various technical applications and areas. Concludes that the recommendations made should be adhered to.
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Manuele Bertoluzzo, Paolo Di Barba, Michele Forzan, Maria Evelina Mognaschi and Elisabetta Sieni
The paper presents the Finite Element (FE) evaluation of the magnetic field emitted by a Wireless Power Transfer Systems used to charge the battery of electrical vehicles. An…
Abstract
Purpose
The paper presents the Finite Element (FE) evaluation of the magnetic field emitted by a Wireless Power Transfer Systems used to charge the battery of electrical vehicles. An original approach for reducing the mesh size of the 3D FE model is used.
Design/methodology/approach
A minicar equipped with a circular coil is considered, while the transmitting coil is coherent with the Society of Automotive Engineers (SAE) standard. The different shape of the coils and a possible misalignment are considered as possible sources of emitted magnetic field, which a person could be exposed to. To this end, a FE model is implemented. Because of the complexity of the mesh, a suitable 3D model is used. This model is previously validated and then used for evaluating the magnetic field around the Wireless Power Transfer Systems (WPTS).
Findings
The magnetic flux density around the WPTS is calculated and compared with the International Commission on Non-Ionizing Radiation Protection (ICNIRP) limits.
Originality/value
The proposed 3D model, whose validation is shown in the paper, is able to compute the magnetic field with high accuracy despite the presence of a conductive and ferromagnetic thin structure, the steel layer related to the car frame, which would need a very fine mesh with a large number of elements to solve Maxwell equations.
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Leena Lehti, Janne Keränen, Saku Suuriniemi, Timo Tarhasaari and Lauri Kettunen
The authors aim to search for a practical and accurate way to get good loss estimates for coil filaments in electrical machines, for example transformers. At the moment including…
Abstract
Purpose
The authors aim to search for a practical and accurate way to get good loss estimates for coil filaments in electrical machines, for example transformers. At the moment including loss estimations into standard finite element computations is prohibitively expensive for large coils.
Design/methodology/approach
A low-dimensional function space for finite element method (FEM) is introduced on the filament-air interface and then extended into the filament to significantly reduce the number of unknowns per filament. Careful choice of these extensions enables good loss estimate accuracy. The result is a system matrix assembly block that can be used verbatim for all filaments, further reducing the cost. Both net current and voltage per length of the filament are readily available in the problem formulation.
Findings
The loss estimates from the developed model agree well with traditional FEM and the computation times are faster.
Originality/value
To produce accurate loss estimates in large coils, the low-dimensional function space is constricted on the filament boundaries. The proposed method enables electrical engineers to compute the ohmic losses of individual conductors.
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There are a number of ways to maintain stable levitation and guidance in Maglev through induction. If the secondary currents are unconstrained, the lift to drag ratio is much less…
Abstract
There are a number of ways to maintain stable levitation and guidance in Maglev through induction. If the secondary currents are unconstrained, the lift to drag ratio is much less than that realizable with constrained currents in a null flux configuration, regardless of whether the source field is superconducting. This paper investigates 2D and 3D boundary element formulations capable of computing forces on such systems. Such systems pose a special challenge because they involve cross‐connected coils having complete flux cancellation when the system is centered. Both 2D and 3D examples are compared to data on a circular test rig.
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Ali Muhammad, Faisal Khan, Muhammad Yousuf and Basharat Ullah
The purpose of this paper is to modernize the generator system of wind turbine concept that not only improves the efficiency and power density but also reduces the system cost…
Abstract
Purpose
The purpose of this paper is to modernize the generator system of wind turbine concept that not only improves the efficiency and power density but also reduces the system cost making design simpler and less expensive, especially in large-scale production.
Design/methodology/approach
This paper presents a new permanent magnet transverse flux generator (PMTFG) for wind energy production. The key feature of its composition is the double armature coil in a semi-closed stator core. The main structural difference of the presented design is the use of double coil in the same space of semi-closed stator core and reduced number of stator pole pairs and rotor magnets from 12/24 to 10/20. 3D simulations are performed using finite element analysis (FEA) to measure induced voltage and magnetic field distribution at no load. The FEA is performed to quantify the change in flux linkage, induced voltage and output power as a function of different speeds and load current.
Findings
Results show that PMTFG with double coil configuration has improved electromagnetic performance in terms of flux linkage, induced voltage, output power and efficiency. The power density of 10/20 PMTFG with the double coil is 0.0524 KW/Kg, about an 18% increase compared to the conventional design.
Research limitations/implications
The proposed PMTFG is highly recommended for direct drive applications such as wind power.
Originality/value
Four models are simulated by FEA with single and double coil configuration, and load analysis is performed on all simulated models. Finally, results are compared with conventional PMTFG.
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A. Hauck, T. Lahmer and M. Kaltenbacher
The purpose of this paper is to present a homogenization approach to model mechanical structures with multiple scales and periodicity, as they occur, e.g. in power transformer…
Abstract
Purpose
The purpose of this paper is to present a homogenization approach to model mechanical structures with multiple scales and periodicity, as they occur, e.g. in power transformer windings, subjected to magnetic forces.
Design/methodology/approach
The idea is based on the framework of generalized finite element methods (GFEM), where the normal polynomial finite element basis functions are enriched by problem dependent basis functions, which are, in this case, the eigenmodes of a quasi‐periodic unit cell setup. These eigenmodes are used to enrich the standard polynomial basis functions of higher order on a coarse grid modeling the whole periodic structure.
Findings
It is shown that heterogeneous magnetomechanical structures can be homogenized with the developed method, as demonstrated by homogenization of a transformer coil setup.
Originality/value
An efficient homogenization procedure is proposed on the basis of the GFEM, which is extended using a special set of enrichment functions, i.e. the mechanic eigenmodes of a generalized eigenvalue problem.
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The purpose of this paper is to discuss a numerically efficient simulation method for the study of the high-frequency behaviour of air-cored coils. The self-resonance phenomenon…
Abstract
Purpose
The purpose of this paper is to discuss a numerically efficient simulation method for the study of the high-frequency behaviour of air-cored coils. The self-resonance phenomenon of coils can be studied which is important, e.g., in wireless power transfer (WPT).
Design/methodology/approach
A full-wave and a quasi-stationary integral formulation is introduced. The integral equation is solved by using the Method of Moments. The complex impedance of the coil is calculated and studied in a wide frequency band.
Findings
The integral equation method is numerically efficient compared to finite element schemes, making possible its use in design optimisation problems.
Research limitations/implications
The present model can treat homogeneous media only. Future research will focus on the extension of the approach to heterogeneous media.
Practical implications
The method can be used in the design optimisation of WPT systems that apply magnetically coupled resonant coils.
Originality/value
The presented computation scheme is original. Integral equation schemes have not been used for coil modelling before, to the best of the author’s knowledge.
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Manuele Bertoluzzo, Paolo Di Barba, Michele Forzan, Maria Evelina Mognaschi and Elisabetta Sieni
The paper aims to propose a a field-circuit method for investigating the magnetic behavior of a wireless power transfer system (WPTS) for the charge of batteries of electric…
Abstract
Purpose
The paper aims to propose a a field-circuit method for investigating the magnetic behavior of a wireless power transfer system (WPTS) for the charge of batteries of electric vehicles. In particular, a 3D model for finite element analysis (FEA) for the field simulation of a WPTS is developed. Specifically, the effects of aluminum shield and steel layer, representing the car frame, on the self and mutual inductances are investigated. An equivalent electric circuit is then built, and the relevant lumped parameters are identified by means of the FEAs.
Design/methodology/approach
The finite element model is used to evaluate self and mutual inductances in several transmitting-receiving coil configurations and relative positions. In particular, the FEA simulates the aluminum and steel layers as shell elements in a 3D domain. The self and mutual inductance values in the aligned coil case are also used as input parameters in a circuit model to evaluate the onload current.
Findings
The use of shell elements in FEA substantially reduces the number of mesh elements needed to simulate the eddy currents in the steel and aluminum layer, so putting the ground for low-cost field analysis. Moreover, the FEA gives an accurate computation of the self and mutual inductance to be used in a circuit model, which, in turn, provides a fast update of the onload induced current.
Originality/value
To save computational time, the use of 2D shell elements to model thin conductive regions introduces a simplified FEA that could be used in the WPTS simulation. Moreover, the dynamic behavior of WPTS, i.e. the operation when the receiving coil is moving with respect to the transmitting one, is considered. Because of the lumped parameters’ dependence upon the relative positions of the two coils, the proposed method allows identifying the circuit parameters for several configurations so substantially reducing the computational burden.
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